® SB 120 Connectors - up to 240 Amps ® Like the other Multipole connectors, the SB 120 offers color-coded mechanically keyed housings. Keys can be used to identify and separate different circuits, or prevent users from accidentally cross mating different voltages. Wires sizes from #10 (5.3 mm²) to #1 (42.4 mm²) are held ® in the second smallest SB housing. • New extended range contacts expand wire size up to #1 AWG (42.4 mm²) Allows UL rated currents up to 240 amps • Chemical resistant housing option Extends temperature range down to -40°C, while offering enhanced UV and chemical resistance • Panel mounting grooves With use of mounting clamps, can be easily mounted through panels ® | SB 120 ORDERING INFORMATION | ® SB 120 Standard Housings ® The second to smallest SB housings work with wire contacts up to 1 AWG [35 mm²] as well as busbar contacts. Genderless design mates with itself. Bottom View Mechanical keys are color coded. [ 63.5 ] Description ----- Part Numbers ----- 2.50 [ 37.6 ] [ 2.5 ] Minimum Quantity ...... 250 50 .... 1.48 0.10 Red 6810G3-BK 6810G3 Gray 6810G1-BK 6810G1 [ 5.1 ] Blue 6810G2-BK 6810G2 Ø 0.20 (2) PLC’S [ 46.4 ] 1.83 Material ID ® SB 120 Chemical Resistant (CR) Housings P = Chemical Resistant ® Same features as the Standard SB 120 but molded in a chemical [ 19.1 ] [ 8.6 ] 0.75 resistant PBT/ PC blend. Suitable for use to -40°C. 0.34 Description ------- Part Numbers ------- [ 104.6 ] Minimum Quantity ...... 250 50 ..... 4.12 Red P6810G3-BK P6810G3 Gray P6810G1-BK P6810G1 [ 20.6 ] 0.81 Mated Length © 2018 Anderson Power Products, Inc. All rights reserved. APP®, Anderson Power Products®, A®, SB® and the APP Logo are registered trademarks of Anderson Power Products, Inc. - 72 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® SB 120 SECTION 3 ® SB 120 ® SB 120 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Dimensions Mating - A - - B - AWG mm² Force ------- Loose Piece Part Numbers ------- inches mm inches mm Minimum Quantity ........... 600 500 50 ............................................... 1 42.4 Low 1323G1-BK - 1323G1 0.47 11.94 0.39 9.91 2 33.6 High - 1319-BK 1319 0.44 11.18 0.34 8.64 4 21.1 High - 1319G4-BK 1319G4 0.44 11.18 0.29 7.37 6 13.3 High - 1319G6-BK 1319G6 0.44 11.18 0.22 5.59 [ 21.3 ] [ 50.8 ] 0.84 2.0 B [ 10.4 ] A 0.41 ® SB 120 Silver Plated Busbar Contacts Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 120BBS includes lock nuts. Locknuts must be ordered separately for B01997P1. Mating Type Thread Force ------------ Loose Piece Part Numbers ------------ Minimum Quantity ............... 1,000 300 20 10 .... See Busbar contact drawing on Busbar #10-24 High - B01997P1 - 120BBS website for further detail. Lock Nut #10-24 - H1216P8 - 110G54 - [ 77.0 ] #10 - 24 THD 3.03 [ 11.1 ] [ 9.5 ] 0.44 0.38 [ 2.5 ] 0.10 - 73 - All Data Subject To Change Without Notice www.andersonpower.com ® | SB 120 CONNECTOR SPECIFICATIONS | Electrical Mechanical Current Rating Amperes ¹ UL 1977 CSA Wire Size Range AWG mm² Wire to Wire (1 AWG) 240 130 Wire Contacts with Bushings 10 - 1 5.3 - 42.4 Wire to Busbar (2 AWG) 120 Max. Wire Insulation Diameter in. mm Voltage Rating AC/DC 0.600 15.240 UL 1977 600 Operating Temperature ² °F °C Dielectric Withstanding Voltage Standard -4° to 221° -20° to 105° Volts AC 2,200 Chemical Resistant* -40 to 221° -40° to 105° Avg. Mated Contact Resistance Milliohms ¹ Mating Cycles No Load by Plating Silver (Ag) 5 1/2” of #2 AWG wire 0.136 Wire and Busbar Contacts 10,000 Hot Plug Current Rating Amperes - Wire & Busbar Avg. Mating / Unmating Force Lbf. N 250 cycles at 120V DC 60A Wire to Wire 20 89 Min. Contact / Spring Retention Force lbf 75 Materials N 333.6 Housing Standard Plastic Resin Polycarbonate NOTE 1: See IEC 60664-1 for working voltage. Chem. Resistant Resin Polycarbonate / PBT blend NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. Contact Retention Spring Stainless Steel ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25°C ambient temperature. UL rating not to exceed Housing Flammability Rating UL94 V-0 the maximum operating temperature. CSA rating below a 30°C temperature rise. Glow Wire 960°C (GWFI) / 800°C (GWIT) ² Limited by the thermal properties of the connector plastic housing. ³ Use APP recommended tooling only. Alternate tools may adversely affect the Wire & Busbar Contacts performance of our connectors along with UL and CSA recognition. Base Copper Alloy Plating Silver Contact Termination Methods Crimp ³ Wire Contacts Hand Solder Wire Contacts Wrench / Socket Busbar Contacts Only | IEC INFORMATION | Connector Creepage/Clearance Material Series Configurations per IEC 60950-1 Group Unmated 4.10 mm SB®120 IIIa Mated 4.10 mm Attributes SB120 Protection Touch Safety with Wire Contacts AMP Rating AC/DC 120 IEC 60529 IP10 Voltage Rating AC/DC (Steady State) 400 V AC/DC ( Operational) Environmental Sealing with Boots Breaking Capacity -AMP Rating /Cycles 120 Amp/ 10 Cycles IEC 60529 IP64 Voltage Rating (Breaking Capacity) 220 VDC Finger Safety - Mated only IEC 60529 - IP20 Wire Size tested 50 mm² Contact Series Tested 1323 Climatic Testing (Cold,Heat & MFG) IEC 60512 Test -11j, 11i & 11g, NOTE 3: Refer to the Constructional Data form for additional Cycle Life IEC 60512 Test 9a - 5000 Cycles information on our website., www.andersonpower.com Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches - dropped 8 times Temperature Range -20 °C to 105 °C -4 °F to 221 °F - 74 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® SB 120 SECTION 3 ® SB 120 Temperature rise charts are based on a ® | SB 120 CONNECTOR TEMPERATURE CHARTS | 25°C ambient temperature. For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. Current - Temperature Derating per IEC 60512-5-2 Test 5B ® ® SB 120 SB 120 Temperature Rise at Constant Current Derating vs. Ambient Temperature 125 60 50 100 40 30 75 20 50 10 0 25 0 25 50 75 100 125 150 175 200 225 0 25 50 75 100 125 150 175 200 225 250 Amperes Applied 1 AWG 2 AWG Amperes Applied 4 AWG 6 AWG 1 AWG 2 AWG 4 AWG 6 AWG ® | SB 120 ACCESSORIES | ® Mounting Clamp for SB 120 2.38 ® Mounting clamps can be used for fastening a SB 120 series housings to a panel. 1.75 Fastening hardware not included. Description --- Part Number --- Minimum Quantity ............................ 20 sets of 2 .... 1.82 1.44 Panel Mount Bracket 1467G1 0.16 DIA. 0.88 High X 1.88 Wide 4 Places Panel Cutout Cable Clamps Durable metal cable clamps securely hold cables to prevent accidental strain or pulls The given wire O.D. information is an estimate. from dislodging wire or contacts from the housing. Cable clamps are recommended Cable clamps should be evaluated for for solder terminated wires. performance with the actual wire to Cable Size be used. Min / Max Min / Max Description Inches O.D. mm O.D. - Part Numbers - Minimum Quantity .......................................................................... 50 .......... 981G1 Bolt on for Discrete Conductor 0.70 to 0.23 17.7 to 5.8 981G1 Bolt on for Bundled Conductor 0.73 to 0.29 18.5 to 7.3 981G2 981G2 - 75 - All Data Subject To Change Without Notice www.andersonpower.com Temperature Rise Above Ambient (°C) Ambient Temperature (°C) ® “A” Frame Handle for SB 120 Handle makes mating and unmating the connector easier. The non-conductive gray plastic material is strong and safe. Machine screws and locknuts included. Screws Description - Part Number - Connector Minimum Quantity ...................... 200 ....... Handle Housing Gray “A” Handle & Hardware 997G1 Locknuts “T” Handle The “T” handle makes mating and unmating the connector easier. The non-conductive red plastic material is strong and safe. (2) Self tapping screws are used to secure the handle to the connector housing. Description ----------- Part Numbers ----------- Minimum Quantity .................................. 1,000 50 ......... Red “T” Handle + Hardware Bag - SB120-HDL-RED Red “T” Handle Only 113899P1 - #8 x 7/8” Screw (Order 2 Per Handle) H1120P43 - Dust Cover Prevents dust and dirt from entering the mating interface of the connector when unmated. NOTE: Not a Hermetic Seal. Slide cover over Description ----- Part Numbers ------ mating end. Minimum Quantity ................................... 100 50 .... Dust Cover with Lanyard Strap, Black B02019P1 134G4 ® SB Environmental Boots ® ® SB Environmental Boots provide water, dirt, chemical and UV protection for SB 120 connectors. The durable boots shield the connectors from water and dirt to IP64 in both the mated and unmated condition. Description --------------- Part Number -------------- Dimensions - A - - B - - C - Minimum Quantity ...................................... 250 25 ... in mm in mm in mm ® SB120 Environmental Boot, Load 3-6035P1-BK 3-6035P1 7.9 201 2.8 71 8.0 203 ® SB 120 Environmental Boot, Source 3-6034P1-BK 3-6034P1 A C Reducing Bushings B Use with contact part number 1319-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - Contact Barrel Size Wire Size ---------- Part Numbers ---------- inches mm Minimum Quantity ....................................................... 2,000 1,000 100 ....................... #2 AWG [33.6 mm²] #4 AWG [21.2 mm²] 5919-BK - 5919 0.28 7.11 #2 AWG [33.6 mm²] #6 AWG [16 mm²] - 5920-BK 5920 0.23 5.84 [ 21.4 ] ID 0.84 #2 AWG [33.6 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5921-BK 5921 0.18 4.57 Wire Entrance - 76 - 2018-0054 DS-SB120 REV C6 All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® SB 120 ® SB - Tooling Information Loose Piece Wire Size Part Numbers Loose Piece Contact Crimp Tools Number Silver Pneumatic of Hand AWG mm² Plating Bench Tool Die Locator Crimps Tool SB®50 1307 #6 13.3 1388G6 1389G6 5900 1309G4 1387G1 Single #8 8.4 5952 5953 #10 / 12 5.3 / 3.3 1388G7 1389G7 5915 SB®120 1388G3 #1 42.4 1323G1 #2 33.6 1319 1368 1387G1 1389G4 Single 1388G4 #4 21.2 1319G4 Series #6 13.3 1319G6 SB®175 1/0 53.5 1382 #1 42.4 1347 1368 1387G2 1303G13 1304G32 Double #2 33.6 1383 Series #4 21.1 1384 1387G1 1388G4 1389G3 Single #6 13.3 1348 SB®350 N/A 300mcm 152 910 4/0 107.2 908 1303G3 1368 Double 3/0 85 916 Series 1387G2 1304G31 1303G12 2/0 67.4 907 1/0 53.5 917 NOTE: See website for the most current information. - 86 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® SB