SECTION 3 ® SB Smart ® SB Smart Connector - up to 230 Amps ® The SB Smart is designed for applications where storage batteries intelligently interact with the system. Two primary power positions (up to 230 amps each) are combined with sixteen auxiliary power / signal positions (up to 15 amps each) into a single interconnect solution. This allows one connection to be used to route high power lines, low power lines, and signal circuits. ® Unique to the SB Smart is it’s selective keyed housings that allow only mating between select connector halves. This prevents motors from mating with chargers, chargers from mating with chargers, or other undesirable connection scenarios. Battery • Selective Keyed Housings Unique keying feature only allows intended connector halves to mate • Power and Auxiliary Contacts Provides power up to 230 amps plus signal & low power in a single connector • 16 Last-Mate First-Break Auxiliary Power / Signal Poles Enables the power connector to also transmit signals for intelligent power switching, battery monitoring, CAN communication, loop circuitry, and Vehicle Device other signal or power circuits up to 15 amps • Sequencing of Auxiliary Contacts Male auxiliary contacts available in 3 lengths • Wire and Busbar Connections Satisfies multiple interconnect needs with one connection solution • Low Resistance Connection - Silver plated power contacts are strongly forced together by stainless steel springs - Gold plated auxiliary contacts ensure signal quality or reliable power Charger • Hot Plug Capable Contacts - Power contacts are hot plug capable up to 60A at 120VDC - Auxiliary contacts are hot plug capable up to 5A at 120VDC | ORDERING INFORMATION | ® SB Smart Housings (Auxiliary Module Sold Separately) Color Housing Type / Marking Mates With --- Part Numbers --- Minimum Quantity ……………......................….............….... 100 ......... Black Battery BAT-G1 VEH-G2 & CHRG-G4 115158G1 Black Vehicle / Device VEH-G2 BAT-G1 115158G2 Black Charger CHRG-G4 BAT-G1 115158G4 Top View Side View Mated Pairings Illustrations + 0.012 0.174 115158G2 - 0.005 [ 2.39 ] + 0.30 [ 3.15 ] [ 0.16 ] 60.7 Ø 4.43 - 0.13 80.0 2X Ø 4.0 115158G1 [ 0.60 ] [ 0.97 ] [ 1.181 ± .005 ] [ 0.039 ± 0.005 ] 15.3 24.7 30.00 ± 0.13 1.00 ± 0.13 [ 1.53 ] [ 0.087 ± 0.005 ] [ 0.28 ] 38.8 2.20 ± 0.13 Ø 7.2 [ 0.66 ] [ 1.32 ] [ 1.67 ] 16.7 33.5 42.5 115158G4 © 2018 Anderson Power Products, Inc. All rights reserved. APP®, Anderson Power Products®, A®, SB® and the APP Logo are registered trademarks of Anderson Power Products, Inc. - 105 - All Data Subject To Change Without Notice www.andersonpower.com ® SB Smart Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. New contacts for #1 to 1/0 AWG (35 to 50 mm²) offer extended capability in the same housings. Mating - A - - B - AWG mm² Force -------- Loose Piece Part Numbers -------- inches mm inches mm Minimum Quantity ...... 600 500 50 .................................................. 1/0 53.5 Low 1323G2-BK - 1323G2 0.52 13.21 0.44 11.18 [ 21.3 ] [ 50.8 ] 1 42.4 Low 1323G1-BK - 1323G1 0.47 11.94 0.39 9.91 0.84 2.0 2 33.6 High - 1319-BK 1319 0.44 11.18 0.34 8.64 4 21.1 High - 1319G4-BK 1319G4 0.44 11.18 0.29 7.37 B 6 13.3 High - 1319G6-BK 1319G6 0.44 11.18 0.22 5.59 A [ 10.4 ] ® SB Smart Silver Plated Busbar Contacts 0.41 Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 120BBS includes lock nuts. Locknuts must be ordered separately See Busbar contact drawing on for B01997P1. website for further detail. Mating [ 77.0 ] #10 - 24 THD Type Thread Force ------------ Loose Piece Part Numbers ------------ 3.03 Minimum Quantity .............. 1,000 300 20 10 ..... [ 11.1 ] Busbar #10-24 High - B01997P1 - 120BBS [ 9.5 ] 0.44 Lock Nut #10-24 - H1216P8 - 110G54 - 0.38 [ 2.5 ] 0.10 Reducing Bushings Use with contact part number 1319-BK or 6811G6-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - [ 21.4 ] Contact Barrel Size Wire Size --------- Part Numbers --------- inches mm ID 0.84 Minimum Quantity ................................................... 2,000 1,000 100 ...................... #2 AWG [33.6 mm²] #4 AWG [21.2 mm²] 5919-BK - 5919 0.28 7.11 #2 AWG [33.6 mm²] #6 AWG [16 mm²] - 5920-BK 5920 0.23 5.84 Wire Entrance #2 AWG [33.6 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5921-BK - 5921 0.18 4.57 ® SB Smart Auxiliary Module Color Number of Positions - Part Number - Top View Side View Minimum Quantity …………….. 100 ...... Black 8 Pins + 8 Sockets 3-6018P1 [ 1.00 ] [ 0.66 ] 25.3 16.8 Roll Pin Pins Part Number: 111812P16 (Sold Separately) Sockets [ 0.88 ] [ 1.03 ] 22.3 26.2 Auxiliary Contact Housing Part Number: 3-6018P1 (Sold Separately) Retaining Pins ® Retaining pins are used to hold the auxiliary module in the SB Smart housings. Dimension “B” is +/- 0.01 in or 0.25 mm. Dimensions Description - Part Number - - A - - B- Minimum Quantity ... 100 ........ inches mm B ® For SB Smart A Auxiliary Module 111812P16 0.099 / 0.106 2.51 / 2.69 1.125 28.58 - 106 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® SB Smart SECTION 3 ® SB Smart Pin Contacts for 1x4 Auxiliary Connector Gold plated contacts are available in 3 lengths to allow sequencing of circuits. Description AWG mm² --------------- Part Numbers ----------------- Minimum Quantity ............................................... 500 50 ........... Standard Length 7.7mm 12 2.5 PM16P12S30 PM16P12S30-50 Retention Clip 16 to 14 1.0 to 1.5 PM16P1416S30 PM16P1416S30-50 [ 1.60 ] 20 to 16 0.75 to 1.0 PM16P1620S30 PM16P1620S30-50 Ø 0.06 ID 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 Pre-Mate 9.3mm 12 2.5 PM16P12A30 PM16P12A30-50 16 to 14 1.0 to 1.5 PM16P1416A30 PM16P1416A30-50 20 to 16 0.75 to 1.0 PM16P1620A30 PM16P1620A30-50 L1 24 to 20 0.50 to 0.75 PM16P2024A30 PM16P2024A30-50 L Post-Mate 6.4mm 12 2.5 PM16P12C30 PM16P12C30-50 16 to 14 1.0 to 1.5 PM16P1416C30 PM16P1416C30-50 Auxiliary Pin - L - - L1 - 20 to 16 0.75 to 1.0 PM16P1620C30 PM16P1620C30-50 Contact Lengths in. mm in. mm 24 to 20 0.50 to 0.75 PM16P2024C30 PM16P2024C30-50 Standard Length 7.7mm 0.77 19.6 0.30 7.7 Pre-Mate 9.3mm 0.83 21.2 0.37 9.3 Post-Mate 6.6mm 0.72 18.3 0.25 6.4 Socket Contacts for 1x4 Auxiliary Connector Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. [ 19.6 ] 0.77 Description AWG mm² -------------------- Part Numbers ------------------- Minimum Quantity ......................................... 500 50 ............. Socket Contact 12 2.5 PM16S12S32 PM16S12S32-50 ID 16 to 14 1.0 to 1.5 PM16S1416S32 PM16S1416S32-50 [ 2.6 ] 20 to 16 0.75 to 1.0 PM16S1620S32 PM16S1620S32-50 Retention 0.10 Socket 24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50 Clip Insert Auxiliary Socket Contacts Crimp Barrel ID Wire Gauge in. mm. #24 / 20 0.04 1.1 #20 / 16 0.07 1.7 #16 / 14 0.08 2.1 #12 0.10 2.6 | SPECIFICATIONS | Mechanical Electrical 1 Current Rating (Amperes) Primary Power Auxiliary Power Primary Contacts 230 Contact Wire Range (AWG) 10 to 1/0 #24 to #12*** Auxiliary Contacts 15 (mm²) 5.3 to 53.5 0.25 to 3.3*** 2 Operating Temperature °C °F MAX Wire Insulation Diameter (in) 0.65 0.12 PC Housing -20° to 105° -4° to 221° (mm) 16.25 3.2 3 Voltage Rating (AC/DC) 600 AVG Contact Resistance (milli-ohms) 0.136 3.00 Dielectric Withstanding Voltage (AC) 2,200 AVG Contact Retention Force (lbf) 60 18 (N) 267 80 Mating Cycles (no load) 10,000 10,000 Materials Standard Housing PC Mating Cycles (hot plug @ 120V) 250 @ 50A 250@ 5A Flammability Rating UL94 V-0 Wire Power Contact Copper alloy, silver plate Connector AVG Connect / Disconnect (lbf) 82 PCB Power Contact Copper alloy, tin plate (N) 365 Auxiliary Pin Copper alloy, Au over Ni Auxiliary Socket BeCu, Au over Ni ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP Auxiliary Socket Body Copper alloy, Sn Bright over NI recommended tooling, and a 25°C ambient temperature. ² Limited by the thermal properties of the connector plastic housing. ³ Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors. - 107 - All Data Subject To Change Without Notice www.andersonpower.com Temperature rise charts are based on a 25°C ambient temperature. | TEMPERATURE CHARTS | For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. ® SB Smart ® ® SB Smart SB Smart Temperature Rise at Constant Current Temperature Rise at Constant Current In-Rush Current with 5 Amps Auxiliary Current 3250 60 60 3000 2750 50 50 2500 2250 40 40 2000 1750 30 30 1500 1250 20 20 1000 750 10 500 10 250 0 0 0 0 50 100 150 200 250 0 2 4 6 8 10 12 0 50 100 150 200 250 Amperes Applied Time (Seconds) Amperes Applied 1/0 AWG 1 AWG 2 AWG 2 AWG 4 AWG 6 AWG 1/0 AWG 1 AWG 2 AWG 4 AWG 6 AWG Based on a 40°C temperature rise. ................................................................................................................................................................................................................................................................................ Current - Temperature Derating per IEC 60512-5-2 Test 5B ® SB Smart Derating vs. Ambient Temperature ® SB Smart with 5 Amp Auxiliary Current Derating vs. Ambient Temperature 125 125 100 100 75 75 50 50 25 25 0 50 100 150 200 250 300 0 50 100 150 200 250 Amperes Applied Amperes Applied 1/0 AWG 1 AWG 2 AWG 1/0 AWG 1 AWG 2 AWG 4 AWG 6 AWG | TOOLING INFORMATION | Wire Size Loose Piece Part Numbers Loose Piece Contact Crimp Tool Pneumatic Tin Silver Hand Bench Number AWG mm² Plating Plating Tool Tool Locator of Crimps or + Die + PP120 1/0 53.5 1323G2 1388G3 #1 42.4 1323G1 N/A 1368 1387G1 1389G4 Single #2 33.6 1319 #4 21.2 1388G4 1319G4 #6 13.3 1319G6 NOTE: See website for the most current information. Wire Size Mil Std. Hand Locator for: Auxiliary Contact APP Hand Tool w/ Tool* Pneumatic TM0001 & AWG mm² Part Number Integral Locator M22520/1-01 Tool* Number of Crimps TP0001 TL0001 All Crimp Pins O O #12 / 24 2.5 / 0.25 PM1000G1 TM0001 TP0001 Single + R R TL0002 All Crimp Sockets * TP0001 and TM0001 tools require locators TL0001 for Pins and TL0002 for Sockets. NOTE: See website for the most current information. - 108 - 2018-0054 DS-SMART REV C6 All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® SB Smart Temperature Rise Ambient Temperature (°C) Above Ambient (°C) Temperature Rise Above Ambient (°C) Ambient Temperature (°C) Amperers