SECTION 2 ® Powerpole PP120 ® Powerpole Connectors - PP120: up to 240 Amps ® PP120 series Powerpole housings are designed to accommodate up to 1/0 (50 mm²) wires and handle high currents up to 240 amps. Reducing bushings allow PP120 to accept down to #8 (10 mm²) wires. Multiple colors of stackable housings combine with low resistance flat wiping technology to offer powerful connection capability. • Large Wire Range Accommodates up to 1/0 (50mm²) Wire Reducing bushings allow as small as #8 (10 mm²) wire to be used • Low Resistance Silver Plated Copper Contacts Allows currents up to 240 amps • UL Rated for Hot Plugging up to 60 Amps Great for battery or other applications where the ability to interrupt circuits is required | PP120 ORDERING INFORMATION | PP120 Housings ® The second to largest Powerpole housing can be used with wire contacts for up to 1/0 AWG [50mm²] or busbar contacts. Description -------- Part Numbers -------- [ 22.2 ] Minimum Quantity ... 500 50 ....... 0.88 [ 69.9 ] 2.75 Red 1321G3-BK 1321G3 Green 1321G4-BK 1321G4 [ 22.2 ] [ 23.7 ] Black 1321G1-BK 1321G1 0.88 0.93 White 1321G2-BK 1321G2 [ 117.5 ] Blue 1321-BK 1321 4.63 Gray 1321G8-BK 1321G8 PP120 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. New contacts for #1 to 1/0 AWG (35 to 50 mm²) offer extended capability in the same housings. See reducing bushings in accessory section for smaller wires. Mating - A - - B - AWG mm² Force -------- Loose Piece Part Numbers -------- inches mm inches mm Minimum Quantity ........ 600 500 50 .................................................... 1/0 53.5 Low 1323G2-BK - 1323G2 0.52 13.21 0.44 11.18 1 42.4 Low 1323G1-BK - 1323G1 0.47 11.94 0.39 9.91 2 33.6 High - 1319-BK 1319 0.44 11.18 0.34 8.64 [ 21.3 ] [ 50.8 ] 4 21.1 High - 1319G4-BK 1319G4 0.44 11.18 0.29 7.37 0.84 2.0 6 13.3 High - 1319G6-BK 1319G6 0.44 11.18 0.22 5.59 B A [ 10.4 ] 0.41 © 2018 Anderson Power Products, Inc. All rights reserved. APP®, Anderson Power Products®, A®, Powerpole®, SPEC Pak® and the APP Logo are registered trademarks of Anderson Power Products, Inc. - 39 - All Data Subject To Change Without Notice www.andersonpower.com | PP120 SPECIFICATIONS | Electrical Mechanical Current Rating Amperes ¹ UL 1977 CSA Wire Size Range AWG mm² Singlepole UL 1977 (1/0 AWG) 240 155 Wire Contacts with Bushings 10 to 1/0 5.3 to 53.5 2x2 Block UL 1977 (1/0 AWG) 200 110 Max. Wire Insulation Diameter in. mm Voltage Rating AC/DC 0.600 15.240 UL 1977 600 Operating Temperature ² °F °C Dielectric Withstanding Voltage -4° to 221° -20° to 105° Volts AC 2,200 Mating Cycles No Load by Plating Silver (Ag) Avg. Mated Contact Resistance Milliohms ¹ Wire Contacts 10,000 5 1/2” of #2 AWG wire 0.136 Avg. Mating / Unmating Force Lbf. N 4 UL Hot Plug Current Rating Amperes 8 36 250 cycles at 120V DC 60A Min. Contact / Spring Retention Force Lbf. N 60 267 Materials Housing Plastic Resin Polycarbonate Contact Retention Spring Stainless Steel NOTE 1: See IEC 60664-1 for working voltage. Housing Flammability Rating NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. UL94 V-0 ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP Glow Wire 960°C (GWFI) / 850°C (GWIT) recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. Contact ² Limited by the thermal properties of the connector plastic housing. Base Copper Alloy ³ Use APP recommended tooling only. Alternate tools may adversely affect the performance Plating Silver of our connectors along with UL and CSA recognition. 4 Based on 2 housings blocked together. Contact Termination Methods Crimp ³ Wire Contacts Hand Solder Wire Contacts | IEC INFORMATION | Creepage / Connector Material Clearance Series Configurations per IEC 60950-1 Group 4.36 mm Unmated Single Pole Mated 4.36 mm PP120 IIIa Unmated 4.36 mm ® Stacked Powerpole Mated 4.36 mm Attributes PP120 Protection Touch Safety with Wire Contacts AMP Rating AC/DC 120 IEC 60529 IP10 Voltage Rating AC/DC (Steady State) 400 V AC/DC ( Operational) Breaking Capacity -AMP Rating /Cycles 120 Amp / 10 Cycles Voltage Rating (Breaking Capacity) 220 VDC FINGER Safety - Mated only IEC 60529 - IP20 Wire Size tested 50 mm² Contact Series Tested 1323G2 Climatic Testing (Cold,Heat & MFG) IEC 60512 Test -11j, 11i & 11g, Cycle Life IEC 60512 Test 9a - 5000 Cycles Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches - dropped 8 times Temperature Range -20 °C to 105 °C -4 °F to 221 °F NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com - 40 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 2 ® Powerpole PP120 SECTION 2 ® Powerpole PP120 Temperature rise charts are based on a 25°C ambient temperature. | PP120 TEMPERATURE CHARTS | For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. PP120 Singlepole PP120 Multipole Temperature Rise at Constant Current Temperature Rise at Constant Current 60 60 50 50 40 40 30 30 20 20 10 10 0 0 0 50 100 150 200 250 0 50 100 150 200 250 Amperes Applied Amperes Applied 1/0 AWG 1 AWG 2 AWG 1/0 AWG 1 AWG 2 AWG 4 AWG 6 AWG 4 AWG 6 AWG Current - Temperature Derating per IEC 60512-5-2 Test 5B PP120 Singlepole PP120 Multipole Derating vs. Ambient Temperature Derating vs. Ambient Temperature 125 125 100 100 75 75 50 50 25 25 0 50 100 150 200 250 300 0 50 100 150 200 250 300 Amperes Applied Amperes Applied 1/0 AWG 1 AWG 2 AWG 1/0 AWG 1 AWG 2 AWG 4 AWG 6 AWG 4 AWG 6 AWG - 41 - All Data Subject To Change Without Notice www.andersonpower.com Ambient Temperature (°C) Temperature Rise Above Ambient (°C) Ambient Temperature (°C) Temperature Rise Above Ambient (°C) ® | POWERPOLE PP120 ACCESSORIES | Mounting Clamp ® Mounting clamps can be used for fastening a block of Powerpole 120 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Description - Part Numbers - Mounting Clamp Minimum Quantity ... 20 sets of 2 ...... 2 Pole 1464G1 3 Pole 1464G2 Panel 2 Pole 3 Pole Retaining Pins ® Retaining pins are used to keep stacked Powerpole 120 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension B is +/- 0.015 in or 0.38 mm. Dimensions - A - - B - Description ----- Part Numbers ----- inches mm inches mm Minimum Quantity ... 1,000 100 ......................................................................... 1 Block High 111812P7 110G19 0.196 / 0.207 4.98 / 5.26 0.560 14.220 2 Block High 111812P8 110G20 0.196 / 0.207 4.98 / 5.26 1.500 38.100 B A Reducing Bushings Use with contact part number 1319-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - Contact Barrel Size Wire Size --------- Part Numbers --------- inches mm [ 21.4 ] Minimum Quantity ................................................... 2,000 1,000 100 ........................ 0.84 #2 AWG [33.6 mm²] #4 AWG [21.2 mm²] 5919-BK - 5919 0.28 7.11 #2 AWG [33.6 mm²] #6 AWG [16 mm²] - 5920-BK 5920 0.23 5.84 [ 8.4 ] ID #2 AWG [33.6 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5921-BK 5921 0.18 4.57 0.33 ® For environmentally sealed connector shells to hold Powerpole ® 15-180 connectors, see SPEC Pak product series on our website, www.andersonpower.com - 42 - All Data Subject To Change Without Notice www.andersonpower.com 2018-0054 DS-PP120 REV C6 SECTION 2 ® Powerpole PP120 SECTION 2 ® Powerpole Tooling ® Powerpole - Tooling Information Wire Size Reeled Part Numbers Reeled Contact Crimp Tool Tin Silver APP AWG mm² Plating Plating APP Press Applicator PP15 / 45 Flat Wiping Power & Ground #16 / 20 1.3 / 0.52 262G1 262G2 #16 / 20 1.3 / 0.52 269G2 N/A #12 / 16 3.3 / 1.3 261G1 N/A TD0101 #10 / 14 5.3 / 2.1 261G2 261G3 115V= TE0101 #12 / 16 3.3 / 1.3 269G1 N/A 230V = TE0102 #10 / 14 5.3 / 2.1 269G3 N/A #10 / 14 5.3 / 2.1 200G1L 200G3L #10 / 14 5.3 / 2.1 201G1H N/A TD0102 #10 / 14 5.3 / 2.1 1830G1 1830G2 NOTE: Insertion / Extraction tool for PP15/45 contacts = 111038G2 * APP applicators are mechanical feed style and do not require an air feed kit. Wire Size Loose Piece Part Numbers Loose Piece Contact Crimp Tool Pneumatic Tin Silver Hand Bench Number AWG mm² Plating Plating Tool or Tool + Die + Locator of Crimps or PP15 / 45 Flat Wiping Power & Ground #16 / 20 1.3 / 0.52 N/A 1332 1309G2 #12 / 16 N/A 3.3 / 1.3 1331 or #16 / 20 1.3 / 0.52 262G1-LPBK 262G2-LPBK 1309G8 1.3 / 0.52 #16 / 20 269G2-LPBK N/A #12 / 16 3.3 / 1.3 261G1-LPBK N/A 1309G3 N/A N/A N/A Single #10 / 14 5.3 / 2.1 261G2-LPBK 261G3-LPBK or #12 / 16 3.3 / 1.3 269G1-LPBK N/A 1309G8 #10 / 14 5.3 / 2.1 269G3-LPBK N/A #10 / 14 5.3 / 2.1 200G1L-LPBK 200G3L-LPBK 1309G6 or #10 / 14 5.3 / 2.1 201G1H-LPBK N/A 1309G8 310 / 14 5.3 / 2.1 1830G1-LPBK 1830G2-LPBK PP75 1307 #6 13.3 1389G6 5900 1875G1 1388G6 1389G21 #8 8.4 5952 1389G6 1387G1 Single N/A 1309G4 1875G2 1389G21 #10 / 12 5.3 / 3.3 5953 1389G6 5915 1388G7 1389G21 1875G3 PP120 1/0 53.5 1323G2 1388G3 #1 42.4 1323G1 #2 33.6 N/A 1368 1387G1 1389G4 Single 1319 Series 1388G4 #4 21.2 1319G4 #6 13.3 1319G6 PP180 3/0 85 1328G2 1303G12 2/0 53.5 1328G1 1/0 53.5 1382 N/A 1368 1387G2 1303G13 1304G32 Double #1 42.4 1347 Series #2 33.6 1383 #4 21.1 1384 #6 13.3 1348 1387G1 1388G4 1389G3 Single 1. NOTE: See website for the most current information. 2. NOTE: Insertion / Extraction fool for PP15/45 contacts = 111038G2 - 47 - All Data Subject To Change Without Notice www.andersonpower.com