ANDERSON POWER PRODUCTS 1327

® ® SBE 320 / SBX 350 Connectors - up to 350 Amps up to 350 Amp ® ® SBX and SBE connectors can integrate up to 8 auxiliary power / signal contacts along with the two primary power circuits. Sequencing within auxiliary positions is possible using the 4 pin lengths available in the 1x4 auxiliary ® connector. The SBE touch safety rating is equivalent to ® that of the SBS connector line. • Silver Plated Wire Contacts up to 300 mcm (152 mm²) Allows low resistance UL rated currents up to 350 amps per pole • Up to 8 Last-mate / First-break Auxiliaries Enables intelligent power switching, CAN and interlock loop circuitry, as well as power up to 20 amps per pole • Durable Housings and Contacts Like all Multipole connectors, the silver plated power contacts are rated up to 10,000 mating cycles ® ® ® | SBE 320 / SBX 20 / SBX 350 ORDERING INFORMA 350 ORDERING TION | ® ® SBE 320 / SBX 350 Housings ® ® The largest size of SBE , X, O style housing. SBE housings are molded from a chemical ® ® ® resistant PBT. SBX housings are molded from PC. SBE 320 and SBX 350 housings of [ 61.9 ] ® the same Voltage Color Code cannot be mated. SBX 350 housings do not meet [ 28.6 ] 2.44 1.13 Ø [ 6.7 ] EN1175-1 requirements for industrial trucks. 0.27 ® ® Top View Description - SBE 320 Part Numbers - - SBX 350 Part Numbers - Minimum Quantity .......... 100 25 100 25 ........... Yellow 2-8171G6 E6362 2-7249G6 6362 Orange 2-8171G7 E6339 2-7249G7 6339 [ 83.4 ] Red 2-8171G3 E6352 2-7249G3 6352 3.28 Gray 2-8171G1 E6350 2-7249G1 6350 [ 15.9 ] Blue 2-8171G2 E6351 2-7249G2 6351 0.63 Green 2-8171G4 E6353 2-7249G4 6353 Black 2-8171G5 E6361 2-7249G5 6361 [ 125.4 ] Brown 2-8171G8 E6336 N/A N/A 4.94 Purple 2-8171G9 E6349 N/A N/A [ 200.0 ] 7.88 Mated Length [ 33.3 ] 1.31 ® ® SBE 320 / SBX 350 Silver Plated Primary Power Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Dimensions - A - - B - - C - - D - AWG mm² - Loose Piece Part Numbers - inches mm inches mm inches mm inches mm Minimum Quantity .... 200 150 50 ............................................................................................................. 300 mcm 150 - 6358-BK 6358 * 3.03 76.96 0.88 22.20 0.75 19.05 1.25 31.80 4/0 120 6356-BK - 6356 * 3.10 78.74 0.75 19.05 0.64 16.26 1.25 31.80 3/0 95 6355-BK - 6355 * 3.10 78.74 0.70 17.78 0.58 14.73 1.25 31.80 2/0 70 6354-BK - 6354 * 3.10 78.74 0.64 16.26 0.49 12.45 1.25 31.80 2 35 6394-BK - 6394 * 3.10 78.74 0.51 12.95 0.38 9.50 1.25 31.80 A D * Sold as pairs. 2 parts shipped for every 1 part ordered. C [ 20.6 ] B 0.81 © 2018 Anderson Power Products, Inc. All rights reserved. APP®, Anderson Power Products®, A®, SBE®, SBO®, SBX®, PowerMod®, Powerpole® and the APP Logo are registered trademarks of Anderson Power Products, Inc. - 98 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® ® SBE 320 / SBX 350 SECTION 3 ® ® SBE 320 / SBX 350 ® SBE 320 DIN Standard Silver Plated Primary Power Wire Contacts ® A Crimp barrel O.D. are compliant with DIN standard tooling. Will also Ţ t into SBX 350 housings. Not recommended D ® ® for cross mating with above typical contacts for SBE & SBX . C Dimensions Loose Piece - A - - B - - C - - D - B AWG mm² ----- Part Numbers ----- inches mm inches mm inches mm inches mm Minimum Quantity ... 200 50 ............................................................................................................... 3/0 95 1341G3-BK 1341G3 * 2.89 73.41 0.78 19.81 0.59 14.99 0.94 23.88 2/0 70 1341G2-BK 1341G2 * 2.74 69.60 0.68 17.27 0.51 12.95 0.79 20.07 [ 20.6 ] 1/0 50 1341G1-BK 1341G1 * 2.65 67.31 0.57 14.48 0.43 10.92 0.79 20.07 0.81 * Sold as pairs. 2 parts shipped for every 1 part ordered. ® ® | SBE 320 / SBX 350 CONNECTOR SPECIFICATIONS | Electrical Mechanical Current Rating Amperes ¹ SBX350 SBE320 Wire Size Range AWG mm² Primary Power (300 mcm) 350 320 Power Contacts 1/0 to 300 mcm 53.5 to 152 ® Powerpole Auxiliary (12 AWG) 20 20 Auxiliary Contacts 24 to 10 0.25 to 5.3 1x4 Auxiliary (12 AWG) 20 20 PPMX Auxiliary (20 AWG) 7 UL 5 CSA Max. Wire Insulation Diameter in. mm Power Contacts 0.440 11.200 ® Voltage Rating AC/DC UL 1977 EN1175-1 Powerpole Auxiliary 0.175 4.450 4 Primary Power 600 150 1x4 Auxiliary 0.140 3.600 ® 4 Powerpole Auxiliary 600 150 1x4 Auxiliary 200 Operating Temperature ² °F °C PPMX Auxiliary 300 SBX Housing and SBX With Auxiliary -4° to 221° -20° to 105° SBE Housing -40° to 221° -40° to 105° Dielectric Withstanding Voltage Primary Power SBE Housing With Powerpole Auxiliary -4° to 221° -20° to 105° Volts AC 2,200 SBE Housing With 1x4 and PPMX Auxiliary -40° to 221° -40° to 105° Avg. Mated Contact Resistance Milliohms ¹ Mating Cycles No Load by Plating Silver (Ag) Gold (Au) 2 1/2” of 300mcm wire 0.050 Power Contacts 10,000 ® Powerpole Auxiliary 10,000 1x4 Auxiliary 10,000 Materials PPMX Auxiliary 5,000 Housing ® ® SBX and Powerpole Plastic Resin Polycarbonate Avg. Mating / Unmating Force Lbf. N ® SBE , PPMX Auxiliary and 1x4 Main Connector Housing 45 200 Auxiliary Housing Polycarbonate / PBT blend ® Per Powerpole Connector 5.00 22.00 Contact Retention Spring Stainless Steel Per Contact in 1x4 Auxiliary 0.70 3.00 Per PPMX Housing 4.50 20.00 Housing Flammability Rating UL94 V-0 Min. Contact / Spring Retention Force Lbf. N Glow Wire - SBE320 Only 960°C (GWFI) / 850°C (GWIT) Power Standard Housing 150 667.2 ® Powerpole Housing 25 111 ® Power & Powerpole Contact Silver Plated Copper Alloy 1x4 Auxiliary Housing 10 44.5 PPMX Housing 12 53 1x4 Auxiliary Contacts Pin Copper alloy, Au over Ni Socket BeCu, Au over Ni Socket Body Copper alloy, Sn bright over Ni Retention Clip Stainless Steel PPMX Contacts Gold Plated Copper Alloy Contact Termination Methods Crimp ³ Hand Solder NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. ² Limited by the thermal properties of the connector plastic housing. ³ Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. ® ® 4 Voltage capability of SBE housings is identical to SBX , but derated to meet EN1175-1 requirements. - 99 - All Data Subject To Change Without Notice www.andersonpower.com | IEC INFORMATION | Connector Creepage/Clearance Material Series Configurations per IEC 60950-1 Group Unmated 5.6 mm SBE®320 IIIa Mated 24.7 mm Attributes SBE320 Protection Touch Safety Main Connector Housing AMP Rating AC/DC 320 Amp ® IEC 60950 SBE 320 Only Pass Voltage Rating AC/DC (Steady State) 600 V AC/DC ( Operational) ® ® IEC 60529 SBE 320 & SBX 350 IP20 Breaking Capacity -AMP Rating /Cycles 275 Amp / 10 Cycles Voltage Rating (Breaking Capacity) 220 VDC FINGER Safety - Mated/Unmated IEC 60529 - IP20 Wire Size tested 120 mm² Contact Series Tested 6356 Climatic Testing (Cold,Heat & MFG) IEC 60512 Test -11j, 11i & 11g, Cycle Life IEC 60512 Test 9a - 5000 Cycles NOTE 3: Refer to the Constructional Data form for additional Mechanical Strenght Impact IEC 60512-5 @ 29.5 Inches dropped 8 times information on our website., www.andersonpower.com Temperature Range -20 °C to 105 °C -4 °F to 221 °F ® ® | SBE 320 / SBX 350 CONNECTOR TEMPERATURE CHARTS| Temperature rise charts are based on a 25°C ambient temperature. For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. Current - Temperature Derating per IEC 60512-5-2 Test 5B ® ® SBE 320 / SBX 350 ® ® SBE 320 / SBX 350 Derating vs. Ambient Temperature Temperature Rise at Constant Current 125 60 50 100 40 75 30 20 50 10 25 0 0 50 100 150 200 250 300 350 400 450 0 100 200 300 400 500 Amperes Applied Amperes Applied 300 MCM 4/0 AWG 3/0 AWG 300 MCM 4/0 AWG 3/0 AWG 2/0 AWG 1/0 AWG 2/0 AWG 1/0 AWG ® ® | SBE 320 / SBX 350 ACCESSORIES | Cable Clamps Durable metal clamps adapt to a wide range of cable sizes. Cable clamp kit includes Clamp Top and Bottom as well as the Hardware Bag. Cable Size Min / Max Min / Max Description Inches O.D. mm O.D. - Part Number - Minimum Quantity ................................................... 25 ...... Cable Clamp Kit 0.85 to 0.67 21.6 to 17.1 911G2 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. - 100 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® ® SBE 320 / SBX 350 Temperature Rise Above Ambient (°C) Ambient Temperature (°C) SECTION 3 ® ® SBE 320 / SBX 350 Handles Handles are made out of durable PC plastic. Hardware to attach to connector body included in kits. Description ----- Part Numbers ------ Minimum Quantity .... 100 25 ... Gray Handle Kit 995G2-APP 995G2 Red Handle Kit 995G4-APP 995G4 Handle Only, Gray 3-5074P1 - Handle Only, Red 3-5074P3 - Handle Only, Black 3-5074P5 - Hardware Bag - 106G7 ® Powerpole Auxiliary ® Powerpole auxiliary connectors are rated up to 30 amps 600 volts and can be used for auxiliary ® power, control or sensing. The auxiliary kit includes (1) each black and red Standard Powerpole housing, (2) contacts, (2) zip cable straps, and (2) retaining pins. (1) Retaining clip can be substituted for (2) retaining pins. Description ---- Part Numbers ---- Minimum Quantity ......................................... 200 25 ... ® Powerpole Auxiliary Kit #16 to #12 Contact - 6305G1 ® Powerpole Auxiliary Kit #20 to #16 Contact - 6310G1 ® Black Powerpole Housing 1327G6 - ® Red Powerpole Housing 1327 - #16 to #12 Contact 1331 - #20 to #16 Contact 1332 - 1x4 Auxiliary Connector The unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps 150 volts ® ® ® [ 8.4 ] Socket each in SBE , SBO , & SBX housings. The genderless design holds two each of the gold 0.33 Locations plated pin & socket contacts. This innovation allows the very durable and cost effective design ® of SBE ,O,X connectors to substitute for DIN 43589-1 applications where 4 auxiliary contacts are required. Multiple pin lengths allow the further beneŢ t of sequencing between circuits. (2) [ 10.9 ] Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary 0.43 Kits include (1) Auxiliary Housing, (2) Standard Length Pin Contacts, (2) Socket Contacts, (2) [ 41.3 ] Retaining Pins and (1) Retaining Clip. 1.62 [ 3.8 ] 0.15 Description AWG mm² ----------- Part Numbers ----------- Minimum Quantity .................................................. 1,000 250 25 .... 1x4 Auxiliary Kit 12 4 - - 440G3 1x4 Auxiliary Kit 16 to 14 1.5 to 2.5 - - 440G1 1x4 Auxiliary Kit 20 to 16 0.75 to 1.5 - - 440G2 1x4 Auxiliary Housing Contacts Sold Seperately 3-5956P1 444G1 - Pin Contacts for 1x4 Auxiliary Connector Gold plated contacts are available in 4 lengths to allow sequencing of circuits. Description AWG mm² ----------------- Part Numbers ---------------- Retention Clip [ 1.60 ] Minimum Quantity .................................................... 500 50 ........... Ø 0.06 Standard Length 7.7mm 12 2.5 PM16P12S30 PM16P12S30-50 ID 16 to 14 1.0 to 1.5 PM16P1416S30 PM16P1416S30-50 20 to 16 0.75 to 1.0 PM16P1620S30 PM16P1620S30-50 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 L1 Pre-Mate 9.3mm 12 2.5 PM16P12A30 PM16P12A30-50 L 16 to 14 1.0 to 1.5 PM16P1416A30 PM16P1416A30-50 20 to 16 0.75 to 1.0 PM16P1620A30 PM16P1620A30-50 Auxiliary Pin - L - - L1 - 24 to 20 0.50 to 0.75 PM16P2024A30 PM16P2024A30-50 Contact Lengths in. mm in. mm Post-Mate 6.4mm 12 2.5 PM16P12C30 PM16P12C30-50 Standard Length 7.7mm 0.77 19.6 0.30 7.7 16 to 14 1.0 to 1.5 PM16P1416C30 PM16P1416C30-50 Pre-Mate 9.3mm 0.83 21.2 0.37 9.3 20 to 16 0.75 to 1.0 PM16P1620C30 PM16P1620C30-50 Post-Mate 6.4mm 0.72 18.3 0.25 6.4 24 to 20 0.50 to 0.75 PM16P2024C30 PM16P2024C30-50 - 101 - All Data Subject To Change Without Notice www.andersonpower.com Socket Contacts for 1x4 Auxiliary Connector Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. [ 19.6 ] Auxiliary Socket Contacts 0.77 Description AWG mm² -------------------- Part Numbers ------------------- Crimp Barrel ID Minimum Quantity .................................. 500 50 ............. Wire Gauge in. mm. Socket Contact 12 2.5 PM16S12S32 PM16S12S32-50 ID #24 / 20 0.04 1.1 16 to 14 1.0 to 1.5 PM16S1416S32 PM16S1416S32-50 [ 2.6 ] #20 / 16 0.07 1.7 Retention 0.10 20 to 16 0.75 to 1.0 PM16S1620S32 PM16S1620S32-50 Socket Clip Insert #16 / 14 0.08 2.1 24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50 #12 0.10 2.6 ® SBE Air Tubes ® Air tubes Ţ t into SBE housings to allow electrolyte circulation while charging the battery. Genderless tube design allows the same part to be used on both sides. (2) Retaining pins or (1) Retaining clip is required to hold the air tube in place. Retaining pins are included in Air Tube Kit. Description ---- Part Numbers ---- Minimum Quantity .... 500 25 ... Air Tube Kit, Black - 6396G1 Air Tube Only 3-5798P1 - PPMX Auxiliary Connector ® ® The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE , SBO , & ® SBX housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings Ţ t into the auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the genderless design holds two each gold plated pin & socket contacts. This innovation allows the very ® durable and cost effective design of SBE , O, X connectors to be used for applications requiring up to 8 battery monitoring or equipment vehicle communication circuits. (2) Retaining pins or (1) 4803G3 Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits includes: (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts. 4827G6 Description AWG mm² ----------- Part Numbers ------------- Minimum Quantity ................................................. 1,000 100 25 ..... PPMX Auxiliary Kit 24 to 20 0.50 to 0.25 - 4850G6 - 1x4 Auxiliary Housing Contacts Sold Separately 4827G6-BK - 4827G6 4802G3 * No extraction tool required for contact removal. Socket Locations Pin & Socket Contacts for PPMX Auxiliary Connector Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles. Description AWG mm² ------ Part Numbers ------ Minimum Quantity ............................................... 2,000 50 ... Pin Contacts 24 to 20 0.50 to 0.25 4803G3-BK 4803G3 Socket Contacts 24 to 20 0.50 to 0.25 4802G3-BK 4802G3 Retaining Clip Retaining clips can be used in place of two retaining pins to hold auxiliary connectors or air tubes. Allows easier removal of auxiliary modules. Description -- Part Number -- Minimum Quantity ............. 100 ....... ® ® For SBE 320 & SBX 350 2-8675P1 Retaining Pins ® ® ® Retaining pins are used to hold accessories in the auxiliary port in SBE , SBO , & SBX housings. Dimension “B” is +/- 0.015 in or 0.38 mm. Dimensions - A - - B - B Description - Part Number - inches mm inches mm A Minimum Quantity ............... 1,000 ............................................................................... ® ® For SBE 320 & SBX 350 110G59-BK 0.093 / 0.103 2.36 / 2.62 1.000 25.40 - 102 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® ® SBE 320 / SBX 350 SECTION 3 ® ® SBE 320 / SBX 350 Zip Cable Straps Use cable ties to secure auxiliary Zip cable straps are used to secure auxiliary wires contact leads to one of the main cables. to the side of the main power cables. Retaining Pins Description --- Part Number --- Minimum Quantity... 1,000 ....... White H1835P3 Male Dovetail ® Powerpole Housings With Crimped Contacts. Manual Release - Battery Side Works with the Charger / Truck side to ease mating and unmating connectors. Description ---- Part Numbers --- Minimum Quantity ........... 72 25 .... Battery Bracket Bracket and Hardware Kit - 993G1 Charger / Truck Battery Bracket Only 111961P1 - & Handle Bracket Assembly Hardware Bag - 106G6 Manual Release - Charger/ Truck Side Works with the Battery side to ease mating and unmating connectors. Description - Part Numbers - Minimum Quantity ............. 25 .......... Bracket and Hardware Kit 994G1 Bracket / Lever Only B00511G4 Hardware Bag 106G6 Reducing Bushings: for Use with Contact # 6354 and Bushing # 5918 Use with contact part number 6354-BK and bushing part number 5918-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - Bushing # 5918 Barrel Size Wire Size ---------------- Part Numbers --------------- inches mm Minimum Quantity ................................................ 1,500 1,000 500 100 ...................... 1/0 AWG [53.5 mm²] #1 AWG [42.4 mm²] - - 5687-BK 5687 0.39 9.91 [ 25.4 ] ID 1/0 AWG [53.5 mm²] #2 AWG [33.6 mm²] 5690-BK - - 5690 0.34 8.64 1.00 1/0 AWG [53.5 mm²] #4 AWG [21.2 mm²] - 5693-BK - 5693 0.27 6.86 1/0 AWG [53.5 mm²] #6 AWG [13.3 mm²] - 5663-BK - 5663 0.22 5.59 1/0 AWG [53.5 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5648-BK - - 5648 0.19 4.83 Wire Entrance Reducing Bushings: for Use with Contact # 6354 Use with contact part number 6354-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with [ 28.4 ] [ 11.1 ] smaller wire. 1.12 0.44 Contact Barrel Size Wire Size --- Part Number --- Minimum Quantity ................................... 500 100 ... 2/0 AWG [67.4 mm²] 1/0 AWG [53.5 mm²] 5918-BK 5918 Wire Entrance Reducing Bushings: for Use with Contact # 6394 Use with contact part number 6394-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions [ 21.4 ] ID 0.84 - ID - Contact Barrel Size Wire Size -- Part Numbers -- inches mm Minimum Quantity ...................... 1,000 100 ............................. Wire Entrance 35 mm² 16 mm² 5920-BK 5920 0.23 5.8 - 103 - All Data Subject To Change Without Notice 2018-0054 DS-SBEX320-350 REV C6 www.andersonpower.com ® ® ® SBO / SBE / SBX - Tooling Information Loose Piece Wire Size Part Numbers Loose Piece Contact Crimp Tool Number Pneumatic of AWG mm² Contacts Bench Tool Die Locator Crimps Hand Tool SBE® 320 / SBX® 350 N/A N/A N/A N/A 300 MCM 152 6358 4/0 AWG 107.2 6356 1387G2 1303G12 1304G28 Double 3/0 AWG 85 6355 1368 2/0 AWG 67.4 6354 Series #2 N/A 6394 1304G28 1303G2 1304G35 N/A 95 mm² 1341G3 1303G17 Double N/A 70 mm² 1341G2 1387G2 1303G12 1304G34 N/A 50 mm² 1341G1 1303G8 1304G36 SBE® 160 / SBX® 175 1387G2 1303G2 1304G13 1/0 AWG 53.5 6384G1 1368 1387G1 1388G3 1389G3 Single Series #2 35 mm² 6384G2 1387G2 1303G2 1304G13 SBO® 60 / SBE® 80 #4 25 1339G4 1388G7 N/A 1387G1 1389G9 Single #6 16 1339G1 1309G4 1388G6 Powerpole® 15/45 Auxiliary Contacts ** #16 / 20 1.3 / .52 1332 1309G2 or N/A N/A N/A Single 1309G8 #12 / 16 3.3 / 1.3 1331 PowerMod® 1x4 Auxiliary Contacts TM0001* TL0001 All Crimp Pins #12 / 24 2.5 / .25 TP0001* N/A Single PM1000G1 TL0002 All Crimp Sockets PPMX Auxiliary Contacts TM0001* or 4803G3 #20 / 24 0.50 / 0.25 TP0001* N/A TL0005 Single PM1000G1 4802G3 * TP0001 and TM0001 tools require locators to properly position contacts. ® ® ** See Powerpole family tooling chart for other Powerpole contacts ® ® SBE 160 / SBX 175 Power Contact Extraction Tool: 969P1 ®3 ® SBE 320 / SBX 350 Power Contact Extraction Tool: 970P1 1 x 4 Auxiliary contact Insertion Tool: PM1002G1 1 x 4 Auxiliary Contact Extraction Tool: PM1003G1 The auxiliary contacts used with wire sizes #16 - #24 AWG cannot be properly inserted without the insertion tool. Properly installed auxiliary contact of al wire gauges cannot be removed from the housing without the extraction tool. - 104 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® ® ® SBO / SBE / SBX