SECTION 2 ® Powerpole PP180 ® Powerpole Connectors - PP180: up to 350 Amps ® PP180 are the largest of the Powerpole series housings. They are designed to accommodate up to 3/0 (70 mm²) wires and handle high currents up to 350 amps. Busbar contacts are also available for power inputs and takeoffs. Color-coded housings minimize user confusion and the potential of cross mating circuits. Low Resistance Silver Plated Copper Contacts • Allows currents up to 350 amps UL Rated for Hot Plugging up to 75 Amps Wire to Busbar • Great for battery or other applications where the ability to interrupt circuits is required Busbar Contacts Work with Standard Housings • Provides a hot swappable quick disconnect system for busbar power distribution | PP180 ORDERING INFORMATION | PP180 Housings ® The largest Powerpole housing can be used with wire contacts for up to 3/0 AWG [85mm²] or busbar contacts. Description -------- Part Numbers -------- [ 28.6 ] Minimum Quantity ... 250 50 ....... 1.13 [ 82.6 ] Red 1381G3-BK 1381G3 3.25 Green 1381G4-BK 1381G4 Black 1381G1-BK 1381G1 [ 28.6 ] [ 30.0 ] 1.13 1.18 White 1381G2-BK 1381G2 [ 129.7 ] Blue 1381-BK 1381 5.5 Front View Mated Length PP180 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. New contacts for 2/0 to 3/0 AWG (70 to 85 mm²) offer extended capability in the same housings. See Reducing bushings in accessory section for smaller wires. Dimensions Mating - A - - B - - C - - D - AWG mm² Force ---------- Loose Piece Part Numbers ----------- inches mm inches mm inches mm inches mm Minimum Quantity ........ 500 300 250 50 ....................................................................................................................... 3/0 85 Low - - 1328G2-BK 1328G2 2.35 59.69 0.70 17.78 0.58 14.73 1.04 26.42 2/0 67.4 Low - 1328G1-BK - 1328G1 2.35 59.69 0.64 16.26 0.49 12.45 1.04 26.42 1/0 53.5 High 1382-BK - - 1382 2.35 59.69 0.52 13.21 0.44 11.18 1.04 26.42 1 42.4 High 1347-BK - - 1347 2.35 59.69 0.52 13.21 0.39 9.91 1.04 26.42 2 33.6 High 1383-BK - - 1383 2.35 59.69 0.52 13.21 0.35 8.89 1.04 26.42 4 21.1 High 1384-BK - - 1384 2.35 59.69 0.52 13.21 0.30 7.62 1.04 26.42 6 13.3 High 1348-BK - - 1348 2.10 53.34 0.37 9.40 0.22 5.59 0.80 20.32 A D C [ 12.70 ] B 050 © 2018 Anderson Power Products, Inc. All rights reserved. APP®, Anderson Power Products®, A®, Powerpole®, SPEC Pak® and the APP Logo are registered trademarks of Anderson Power Products, Inc. - 43 - All Data Subject To Change Without Notice www.andersonpower.com PP180 Silver Plated Busbar Contacts Use 2 busbar contacts per housing to provide a quick disconnect input or See Busbar contact drawing on output busbar connection. Busbar contacts are for mating with wire contacts website for further detail. [ N/A ] only. Part number 180BBS includes lock nuts. Locknuts must be ordered 1/4-20 [ 109.7 ] separately for 180BBS-BK. [ 25.4 ] 4.3 [ 2.7 ] Mating 0.50 1.0 Thread Force ------ Loose Piece Part Numbers ------ Minimum Quantity ................ 1,000 120 10 ..... Busbar 1/4-20 High 180BBS-BK 180BBS - Lock Nut 1/4-20 N/A H1216P7 110G56 110G55 [ 4.6 ] 0.18 | PP180 SPECIFICATIONS | Mechanical Electrical Wire Size Range AWG mm² Current Rating Amperes ¹ UL 1977 CSA Wire Contacts with Bushings 10 to 3/0 5.3 to 85 Singlepole (wire-wire) (3/0 AWG) 350 230 2x2 Block (wire-wire) (3/0 AWG) 350 Max. Wire Insulation Diameter in. mm Singlepole (wire-busbar) (1/0 AWG) 180 0.900 22.860 Voltage Rating AC/DC Operating Temperature ² °F °C UL 1977 600 -4° to 221° -20° to 105° Dielectric Withstanding Voltage Mating Cycles No Load by Plating Silver (Ag) Volts AC 2,200 Wire and Busbar Contacts 10,000 Avg. Mated Contact Resistance Milliohms ¹ Avg. Mating / Unmating Force Lbf. N 6” of 1/0 AWG wire 0.100 Wire & Busbar Contacts 10 44 4 UL Hot Plug Current Rating Amperes Min. Contact / Spring Retention Force Lbf. N 250 cycles at 120V DC 75A 120 534 Materials Housing Plastic Resin Polycarbonate Contact Retention Spring Stainless Steel Housing Flammability Rating UL94 V-0 Glow Wire 960°C (GWFI) / 850°C (GWIT) Contact Base Copper Alloy Plating Silver Contact Termination Methods Crimp ³ Hand Solder Wrench / Socket* *Busbar Contacts Only NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. ² Limited by the thermal properties of the connector plastic housing. ³ Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 Based on 2 housings blocked together. - 44 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 2 ® Powerpole PP180 SECTION 2 ® Powerpole PP180 | IEC INFORMATION | Creepage / Connector Material Clearance Series Configurations per IEC 60950-1 Group Unmated 6.02 mm Single Pole Mated 6.02 mm PP180 IIIa Unmated 6.02 mm ® Stacked Powerpole Mated 6.02 mm Attributes PP180 Protection Touch Safety with Wire Contacts AMP Rating AC/DC 180 IEC 60529 IP10 Voltage Rating AC/DC (Steady State) 500 V AC/DC ( Operational) Breaking Capacity -AMP Rating /Cycles 180 Amp / 10 Cycles Voltage Rating (Breaking Capacity) 220 VDC FINGER Safety - Mated only IEC 60529 - IP20 Wire Size tested 70 mm² Contact Series Tested 1382G2 Climatic Testing (Cold,Heat & MFG) IEC 60512 Test -11j, 11i & 11g, NOTE 3: Refer to the Constructional Data form for additional Cycle Life IEC 60512 Test 9a - 5000 Cycles information on our website., www.andersonpower.com Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches - dropped 8 times Temperature Range -20 °C to 105 °C -4 °F to 221 °F Temperature rise charts are based on a 25°C ambient temperature. | PP180 TEMPERATURE CHARTS | For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. PP180 Multipole PP180 Singlepole Temperature Rise at Constant Current Temperature Rise at Constant Current 60 60 50 50 40 40 30 30 20 20 10 10 0 0 0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350 Amperes Applied Amperes Applied 3/0 AWG 2/0 AWG 1/0 AWG 3/0 AWG 2/0 AWG 1/0 AWG 1 AWG 2 AWG 4 AWG 1 AWG 2 AWG 4 AWG Current - Temperature Derating per IEC 60512-5-2 Test 5B PP180 Singlepole PP180 Multipole Derating vs. Ambient Temperature Derating vs. Ambient Temperature 125 125 100 100 75 75 50 50 25 25 0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400 Amperes Applied Amperes Applied 3/0 AWG 2/0 AWG 1/0 AWG 3/0 AWG 2/0 AWG 1/0 AWG 1 AWG 2 AWG 4 AWG 1 AWG 2 AWG 4 AWG - 45 - All Data Subject To Change Without Notice www.andersonpower.com Ambient Temperature (°C) Temperature Rise Above Ambient (°C) Ambient Temperature (°C) Temperature Rise Above Ambient (°C) ® | POWERPOLE PP180 ACCESSORIES | Mounting Clamp Mounting clamps can be used for fastening a block of ® Mounting Clamp Powerpole 180 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Panel Description - Part Numbers - Minimum Quantity ... 20 sets of 2 ..... 2 Pole 3 Pole 2 Pole 1465G1 3 Pole 1465G2 Retaining Pins ® Retaining pins are used to keep stacked Powerpole 180 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension “B” is +/- .015 in or .38 mm. Dimensions - A - - B - Description ----- Part Numbers ----- inches mm Minimum Quantity ... 1,000 100 .................................................................................. 1 Block High 111812P6 110G18 0.196 / 0.207 4.98 / 5.26 1.000 25.400 2 Block High 111812P8 110G20 0.196 / 0.207 4.98 / 5.26 1.500 38.100 B A Reducing Bushings Use with contact part number 1382-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - Contact Barrel Size Wire Size ----------------- Part Numbers ---------------- inches mm Minimum Quantity ..................................................... 1,500 1,000 500 100 ............................ 1/0 AWG [53.5 mm²] #1 AWG [42.4 mm²] - - 5687-BK 5687 0.39 9.91 [ 25.4 ] ID 1/0 AWG [53.5 mm²] #2 AWG [33.6 mm²] 5690-BK - - 5690 0.34 8.64 1.0 1/0 AWG [53.5 mm²] #4 AWG [21.2 mm²] - 5693-BK - 5693 0.27 6.86 1/0 AWG [53.5 mm²] #6 AWG [13.3 mm²] - 5663-BK - 5663 0.22 5.59 1/0 AWG [53.5 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5648-BK - - 5648 0.19 4.83 Wire Entrance ® For environmentally sealed connector shells to hold Powerpole ® 15-180 connectors, see SPEC Pak product series on our website, www.andersonpower.com - 46 - All Data Subject To Change Without Notice www.andersonpower.com 2018-0054 DS-PP180 REV C6 SECTION 2 ® Powerpole PP180 SECTION 2 ® Powerpole Tooling ® Powerpole - Tooling Information Wire Size Reeled Part Numbers Reeled Contact Crimp Tool Tin Silver APP AWG mm² Plating Plating APP Press Applicator PP15 / 45 Flat Wiping Power & Ground #16 / 20 1.3 / 0.52 262G1 262G2 #16 / 20 1.3 / 0.52 269G2 N/A #12 / 16 3.3 / 1.3 261G1 N/A TD0101 #10 / 14 5.3 / 2.1 261G2 261G3 115V= TE0101 #12 / 16 3.3 / 1.3 269G1 N/A 230V = TE0102 #10 / 14 5.3 / 2.1 269G3 N/A #10 / 14 5.3 / 2.1 200G1L 200G3L #10 / 14 5.3 / 2.1 201G1H N/A TD0102 #10 / 14 5.3 / 2.1 1830G1 1830G2 NOTE: Insertion / Extraction tool for PP15/45 contacts = 111038G2 * APP applicators are mechanical feed style and do not require an air feed kit. Wire Size Loose Piece Part Numbers Loose Piece Contact Crimp Tool Pneumatic Tin Silver Hand Bench Number AWG mm² Plating Plating Tool or Tool + Die + Locator of Crimps or PP15 / 45 Flat Wiping Power & Ground #16 / 20 1.3 / 0.52 N/A 1332 1309G2 #12 / 16 N/A 3.3 / 1.3 1331 or #16 / 20 1.3 / 0.52 262G1-LPBK 262G2-LPBK 1309G8 1.3 / 0.52 #16 / 20 269G2-LPBK N/A #12 / 16 3.3 / 1.3 261G1-LPBK N/A 1309G3 N/A N/A N/A Single #10 / 14 5.3 / 2.1 261G2-LPBK 261G3-LPBK or #12 / 16 3.3 / 1.3 269G1-LPBK N/A 1309G8 #10 / 14 5.3 / 2.1 269G3-LPBK N/A #10 / 14 5.3 / 2.1 200G1L-LPBK 200G3L-LPBK 1309G6 or #10 / 14 5.3 / 2.1 201G1H-LPBK N/A 1309G8 310 / 14 5.3 / 2.1 1830G1-LPBK 1830G2-LPBK PP75 1307 #6 13.3 1389G6 5900 1875G1 1388G6 1389G21 #8 8.4 5952 1389G6 1387G1 Single N/A 1309G4 1875G2 1389G21 #10 / 12 5.3 / 3.3 5953 1389G6 5915 1388G7 1389G21 1875G3 PP120 1/0 53.5 1323G2 1388G3 #1 42.4 1323G1 #2 33.6 N/A 1368 1387G1 1389G4 Single 1319 Series 1388G4 #4 21.2 1319G4 #6 13.3 1319G6 PP180 3/0 85 1328G2 1303G12 2/0 53.5 1328G1 1/0 53.5 1382 N/A 1368 1387G2 1303G13 1304G32 Double #1 42.4 1347 Series #2 33.6 1383 #4 21.1 1384 #6 13.3 1348 1387G1 1388G4 1389G3 Single 1. NOTE: See website for the most current information. 2. NOTE: Insertion / Extraction fool for PP15/45 contacts = 111038G2 - 47 - All Data Subject To Change Without Notice www.andersonpower.com