® Powerpole Connectors - PP75: up to 120 Amps ® PP75 series Powerpole housings can be used for wire-to-wire, wire-to-board, and wire-to-busbar applications. Wire sizes from #16 AWG (1.3 mm²) to #6 (13.3 mm²) offer power capabilities up to 120 amps per pole. Locking housings offer ® the capability to secure Powerpole housings to each other and to mounting pads. Housings made from chemical resistant (CR) resin withstand industrial solvents better than PP75 with Mounting Wings standard housings. • Large Wire Range Accommodates up to #6 (10mm²) Wire Reducing bushings allow as small as #16 (1.5 mm²) wire to be used • Wire, PCB, and Busbar Contacts Allows one connection system to meet multiple needs • Mini-Powerclaw PCB Contacts Minimize PCB Footprint Removes the PP75 housing from the board side | PP75 ORDERING INFORMATION | PP75 Standard Housings ® The second smallest Powerpole housing can be used with wire contacts up to 6 AWG [10mm²] as well as PCB and busbar contacts. Description ------- Part Numbers -------- [ 15.9 ] Minimum Quantity ... 1,000 100 ...... 0.62 [ 47.9 ] Red 5916G7-BK 5916G7 1.88 Green 5916G6-BK 5916G6 [ 15.9 ] [ 17.0 ] Black 5916G4-BK 5916G4 0.62 0.67 White 5916G5-BK 5916G5 [ 81.3 ] Blue 5916-BK 5916 3.20 Yellow 5916G15-BK 5916G15 Front View Mated Length Orange 5916G14-BK 5916G14 Gray 5916G16-BK 5916G16 PP75 Chemical Resistant (CR) Housings Has the same form and dimensions of the standard PP75 housing in a chemical resistant PBT/ PC blend Material ID V0 = Standard housing. Suitable for use to -40°C. Located Here P = Chemical Resistant Description - Part Numbers - Minimum Quantity ... 1,000 ....... Red P5916G7-BK Black P5916G4-BK White P5916G5-BK Blue P5916-BK PP75 Locking Dovetail Housings Offers dovetails for stacking housings that have a locking feature to prevent housings separating. Can mate to standard and chemical resistant housings, but cannot be stacked with them. Description ---------- Part Numbers ----------- Minimum Quantity .... 1,000 100 ..... Red 75LOKRED-BK 75LOKRED [ 47.9 ] Green 75LOKGRN-BK 75LOKGRN 1.88 Black 75LOKBLK-BK 75LOKBLK White 75LOKWHT-BK 75LOKWHT Blue 75LOKBLU-BK 75LOKBLU Gray 75LOKGRA-BK 75LOKGRA © 2018 Anderson Power Products, Inc. All rights reserved. APP®, Anderson Power Products®, A®, Powerpole®, SPEC Pak® and the APP Logo are registered trademarks of Anderson Power Products, Inc. - 32 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 2 ® Powerpole PP75 SECTION 2 ® Powerpole PP75 PP75 Premate Ground Housings Offers a first-mate, last-break connection when stacked together with PP75 Mated Length housings. Stacks together with PP75 standard and chemical resistant housings. Housings are mechanically keyed to prevent cross mating with power positions. [ 83.1 ] Description ------- Part Numbers ------- 3.20 Minimum Quantity.... 1,000 100 ... Green 5927G6-BK 5927G6 PP75 Silver Plated Wire Contacts Silver plated contacts offer the best electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Dimensions Mating Loose Piece - A - [ 11.1 ] AWG mm² Force -- Part Numbers -- inches mm [ 30.0 ] 0.44 1.18 Minimum Quantity ........................ 1,000 100 ........................ A 6 13.3 Low 1307-BK 1307 0.22 5.59 6 13.3 High 5900-BK 5900 0.22 5.59 [ 7.2 ] [ 7.1 ] 8 8.4 High 5952-BK 5952 0.19 4.83 0.28 0.28 12 to 10 3.3 to 5.3 Low 5953-BK 5953 0.14 3.56 12 to 10 3.3 to 5.3 High 5915-BK 5915 0.14 3.56 PP75 Premate Ground Wire Contacts Silver plated contacts for use with the PP75 Premate Ground Housing. Rated to [ 32.0 ] 1.26 10,000 mating cycles. "A" Dimensions [ 11.9 ] Loose Piece - A - 0.47 Type AWG mm² ----- Part Numbers ----- inches mm Minimum Quantity ........................ 1,000 100 ........................ Individual 6 13.3 1875G1-BK 1875G1 0.22 5.59 [ 7.2 ] [ 7.1 ] Ø 0.28 0.28 Individual 8 8.4 1875G2-BK 1875G2 0.19 4.83 Individual 12 to 10 3.3 to 5.3 1875G3-BK 1875G3 0.14 3.56 PP75 Silver Plated Busbar Contacts Provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 75BBS includes lock nuts. Locknuts must be ordered separately for B01915P1. See Busbar contact drawing on [ 17.1 ] Mating 0.68 website for further detail. Type Thread Force ------------- Part Numbers -------------- Minimum Quantity ................. 1,000 20 10 ... Busbar #10-24 High B01915P1 - 75BBS [ 2.0 ] Lock Nut #10-24 - H1216P8 110G54 - 0.08 [ 69.1 ] 2.72 55A Right Angle Standard Powerclaw PCB Contacts Standard Powerclaw contacts are for use inside a PP75 housing and provide a color coded right angle connection to the PCB. Description --- Loose Piece Part Numbers -- [ 5.2 ] PP75 Housing [ 17.0 ] 0.20 Minimum Quantity .. 500 100 ........ 0.67 Tin Plated PC5930T-BK PC5930T [ 22.2 ] Silver Plated PC5930S-BK PC5930S 0.87 [ 48.0 ] Standard 1.89 See PCB contact [ 66.0 ] Powerclaw drawing on website 2.60 Contact [ 32.8 ] for further detail. 1.29 Second housing and contact in two pole version only. - 33 - All Data Subject To Change Without Notice www.andersonpower.com 55A Right Angle Mini Powerclaw PCB Contacts [ 8.1 ] [ 12.19 ] Right angle Mini Powerclaw contacts can be used on the PCB edge 0.32 [ 24.6 ] 0.480 [ 58.4 ] without a PP75 housing on the PCB side. A self polarizing design only 0.97 2.30 [ 15.6 ] allow PP75 wire housings to mate to PCB contacts one way. [ 7.6 ] 0.61 0.30 Loose Piece [ 25.4 ] [ 2.42 ] 1.00 Description -------- Part Numbers -------- 0.095 [ 17.5 ] Minimum Quantity ... 1,000 100 ...... [ 6.10 ] 0.69 [ 1.27 ] 0.240 Tin Plated PC5934T-BK PC5934T 0.050 Silver Plated PC5934S-BK PC5934S [ 6.25 ] 55A Vertical Mini Powerclaw PCB Contacts [ 12.2 ] 0.246 Vertical Mini Powerclaw contacts save space by not 0.48 requiring a PP75 housing on the PCB side. The guide [ 24.3 ] housing is required for 2 pole applications to provide a 0.96 polarized connection. (See PP75 accessories). [ 9.7 ] [2.32] Loose Piece [ 1.27 ] 0.38 0.091 Description --------- Part Numbers ------- 0.050 Minimum Quantity ... 1,500 100 ...... [ 4.98 ] [ 10.29 ] Tin Plated PC5933T-BK PC5933T 0.196 0.405 Silver Plated PC5933S-BK PC5933S See PCB contact drawing on website for further detail. | PP75 TEMPERATURE CHARTS | Temperature rise charts are based on a 25°C ambient temperature. Current - Temperature Derating per IEC 60512-5-2 Test 5B PP75 Singlepole PP75 Multipole Mini Powerclaw Derating vs. Ambient Temperature Derating vs. Ambient Temperature Derating vs. Ambient Temperature 125 125 125 100 100 100 75 75 75 50 50 50 25 25 25 0 10 20 30 40 50 60 70 80 90 100 0 20 40 60 80 100 120 0 10 20 30 40 50 60 70 80 90 100110 Amperes Applied Amperes Applied Amperes Applied 6 AWG 8 AWG 6 AWG 8 AWG Singlepole 2-Pole 10 AWG 12 AWG 10 AWG 12 AWG For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. PP75 Singlepole Loose Piece Contact PP75 Multipole Loose Piece Contact Mini Powerclaw Temperature Rise at Constant Current Temperature Rise at Constant Current Temperature Rise at Constant Current 60 60 60 50 50 50 40 40 40 30 30 30 20 20 20 10 10 10 0 0 0 0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90100 110 120 0 10 20 30 40 50 60 70 80 90 Amperes Applied Amperes Applied Amperes Applied 6 AWG 8 AWG 6 AWG 8 AWG Singlepole 2-Pole 10 AWG 12 AWG 10 AWG 12 AWG NOTE: Powerclaw charts are based on #8 AWG equivalent copper foil on board side, mated to #6 AWG conductor on wire side. - 34 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 2 ® Powerpole PP75 Temperature Rise Ambient Temperature (°C) Above Ambient (°C) Ambient Temperature (°C) Temperature Rise Above Ambient (°C) Temperature Rise Ambient Temperature (°C) Above Ambient (°C) SECTION 2 ® Powerpole PP75 | PP75 SPECIFICATIONS | Electrical Mechanical Current Rating Amperes ¹ UL 1977 CSA Wire Size Range AWG mm² Wire to Wire (6 AWG) 120 70 Wire Contacts with Bushings 16 to 6 1.3 to 13.3 Wire to PCB (6-AWG) 55 50 Wire to Busbar (6 AWG) 75 Max. Wire Insulation Diameter in. mm 0.437 11.100 Voltage Rating AC/DC UL 1977 600 Operating Temperature ² °F °C Standard & Ground -4° to 221° -20° to 105° 3 PCB Connector Recommended Voltage Chemical Resistant* -40 to 221° -40° to 105° 2 per IEC 60950-1 Table 2L Pollution Degree *Chemical resistant material not available for PCB guide housings Mini Vert. Contact Adjacent Poles 220 Mini Horiz. Contact Adjacent Poles 200 Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) Standard Contact Adjacent Poles 635 Wire and PCB Contacts 10,000 1,500 Dielectric Withstanding Voltage Avg. Mating / Unmating Force Lbf. N Volts AC 2,200 Wire to Wire Low Force Contacts 5 22 Wire to Wire High Force Contacts 7 31 Avg. Mated Contact Resistance Milliohms ¹ Standard Powerclaw to Wire 7 31 Wire Contact with 1 1/4” of #6 AWG 0.200 Mini Powerclaw to Wire 4 17 PCB Contact to Contact 0.500 PCB Specifications 6 UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC Mounting Style Plated Through Hole Wire- wire 50A Max PCB Thickness- in. [mm] Standard: 0.15 [0.381] PCB- wire (Vertical Mini Powerclaw) 40A Mini: 0.25 [0.635] Recommended Traces #8 AWG Cross Section UL Ground Short Time Current Test - 75A Premate Ground 1530 Amps, #6 AWG Wire 6 Seconds Min. Contact / Spring Retention Force Lbf. N Wire Housing 50 222 Materials Min. Creepage / Clearance Distance PCB in. mm Housing Standard Powerclaw Adjacent Poles 0.260 6.6 Standard Plastic Resin Polycarbonate Mini Vert. Powerclaw Adjacent Poles 0.087 2.2 Chem. Resistant Resin Polycarbonate / PBT blend Mini Horz. Powerclaw Adjacent Poles 0.079 2.0 Contact Retention Spring Stainless Steel 5 Mechanical Shock Housing Flammability Rating MIL-STD-202 213 Condition A 50g’s UL94 V-0 Glow Wire 960°C (GWFI) / 800°C (GWIT) 5 Vibration High Frequency MIL-STD-202 204 Condition A 10g’s Contact Base Copper Alloy Wire Plating Silver PCB Plating Sn or Ag over Ni Contact Termination Methods 4 Crimp Wire Contacts Hand Solder Wire and PCB Contacts Solder Dip* PCB Contacts Wave Solder* PCB Contacts Wrench / Socket Busbar Contacts NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. ² Limited by the thermal properties of the connector plastic housing. ³ Without use of spacers to increase creepage and clearance distances. 4 Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 5 Tested with contact part number 5900. 6 Based on 2 housings blocked together. - 35 - All Data Subject To Change Without Notice www.andersonpower.com | IEC INFORMATION | Creepage / Connector Material Clearance Series Configurations per IEC 60950-1 Group 2.97 mm Unmated Single Pole Mated 2.97 mm IIIa PP75 Unmated 2.97 mm ® Stacked Powerpole Mated 2.97 mm Attributes PP75 AMP Rating AC/DC 75 Voltage Rating AC/DC (Steady State) 250 V AC/DC ( Operational) Breaking Capacity -AMP Rating /Cycles 75 Amp / 10 Cycles Voltage Rating (Breaking Capacity) 220 VDC FINGER Safety - Mated only IEC 60529 - IP20 Wire Size tested 16 mm² Contact Series Tested 5900 Climatic Testing (Cold,Heat & MFG) IEC 60512 Test -11j, 11i & 11g, Cycle Life IEC 60512 Test 9a - 5000 Cycles Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches - dropped 8 times Temperature Range -20 °C to 105 °C -4 °F to 221 °F Protection Touch Safety with Wire Contacts IEC 60529 IP10 NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com - 36 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 2 ® Powerpole PP75 SECTION 2 ® Powerpole PP75 ® | POWERPOLE PP75 ACCESSORIES | Strain Relief Grommets Use for strain relief in the back side of a PP75 housing. Wire gauge given for reference only, use grommet ID and wire OD to determine suitability in the end application. Dimensions - A - A Description - Part Numbers - inches mm Minimum Quantity ... 100 ....................... #6 AWG, Black 114411P2 0.35 8.89 #8 AWG, Black 114411P1 0.25 6.35 #10 - 12 AWG, Black 114411P3 0.17 4.32 [ 27.4 ] [ 27.4 ] Mounting Wing for Standard or CR Housings 1.08 1.08 ® Mounting wings can be used to secure dovetailed Powerpole 75 series housings by passing fasteners through the wings in either a horizontal or vertical orientation. [ 15.9 ] [ 15.9 ] Useful for sheet metal panels, printed circuit boards, and many other mounting 0.63 0.63 surfaces. Fasteners not included. [ 15.9 ] [ 15.9 ] 0.63 0.63 Description ------- Part Numbers ------- Minimum Quantity ... 1,000 100 ... Blue, Round Hole 1399G20-BK 1399G20 Blue, Oval Hole 1399G7-BK 1399G7 Mounting Wing for Locking Housings ® [ 5.1 ] Mounting wings can be used to secure Powerpole 75 series housings with [ 2.6 ] Ø 0.20 R 0.10 locking dovetails by passing fasteners through the wings in either a horizontal or [ 15.9 ] [ 6.9 ] vertical orientation. Useful for sheet metal panels, printed circuit boards, and 0.63 0.27 Oval Hole Round Hole many other mounting surfaces. Fasteners not included. [ 15.9 ] - Mounting Wing Top - Mounting Wing Top 0.63 Description --------------------- Part Numbers --------------------- Minimum Quantity ... 1,000 100 ... Blue, Oval Hole 75LOKWNGBLU-BK 75LOKWNGBLU [ 5.1 ] Blue, Round Hole 75LOKWNGBLU-R-BK 75LOKWNGBLU-R Ø .20 [ 27.4 ] 1.08 Left Side View Right Side View - Both Versions - Both Versions Surface Mount for Locking Housings ® Use to secure Powerpole 75 series housings with locking dovetails to a flat [ 2.8 ] [ 15.7 ] surface. Useful for sheet metal panels, printed circuit boards, and many other 0.11 0.62 mounting surfaces. Fasteners not included. [ 43.2 ] [ 4.9 ] Description ----------------- Part Numbers ---------------- [ 7.9 ] 1.70 0.19 0.31 Minimum Quantity ... 1,000 100 ... [ 3.6 ] 0.14 Blue 75LOKSMTBLU-BK 75LOKSMTBLU Top View Side View Spacer Use to separate housings under high power to minimize power capability derating ® [ 17.0 ] [ 17.0 ] due to heat rise. They are recommended for squaring off a block of Powerpole 75 0.67 0.67 housings to enable mounting accessories or retaining pins to be used. Combining long and short spacers opposite each other in a mated block adds keying features, or use two short spacers to avoid interference. Description ------------- Part Numbers ------------- [ 33.3] [ 47.6 ] Minimum Quantity… 1000 100 .... 1.31 1.87 Red, Short 1399G23-BK 1399G23 Short Long Red, Long 1399G21-BK 1399G21 - 37 - All Data Subject To Change Without Notice www.andersonpower.com Guide Housings for Vertical Mini Powerclaw Contacts Prevents polarity being reversed when a two pole PP75 block is mated to vertical mini Powerclaw contacts. Fastening hardware not included. Description ----------- Part Numbers ------------ Minimum Quantity ... 1,000 100 ... PP75 Connector Black Guide Housing PC-HSG-PP-BK PC-HSG-PP Mini Vertical Powerclaw Contact Guide Housing PCB Mounting Clamp ® Mounting clamps can be used for fastening a block of Powerpole 75 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Description - Part Numbers - Minimum Quantity ... 50 sets of 2 ... 2 or 4 Pole 1463G1 Mounting Clamp 3 or 6 Pole 1463G2 Panel 2 Pole 3 Pole Retaining Pins ® Retaining pins are used to keep stacked Powerpole 75 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension B is +/- 0.015 in or 0.38 mm. Dimensions - A - - B - Description ------ Part Numbers ------ inches mm inches mm Minimum Quantity ... 1,000 100 ................................................................................ 1 Block High 111812P7 110G19 0.196 / 0.207 4.98 / 5.26 0.560 14.220 2 Block High 111812P6 110G18 0.196 / 0.207 4.98 / 5.26 1.000 25.400 B A PCB Mounting Staples Reduce strain on solder joints during mating and unmating. Staples bend over the underside of the PCB board to lock the housings in place. Staples are an interference fit with housings. Number of Staple ® Stacked Powerpoles Housings ---- Part Numbers ---- H x W PCB Minimum Quantity ..... 100 ...... Fasten the staple by PCSTAPLE-2 1 x 2 bending the leads on the bottom of the board. Slide staple over housings and into the holes in the board. Reducing Bushings Use with contact part number 5900-BK or 1307-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - - Length - Contact Barrel Size Wire Size ------------------ Part Numbers ------------ inches mm Inches mm Minimum Quantity .................................................... 3,000 1,000 100 ........................................................ ID Length #6 AWG [13.3 mm²] #8 AWG [8.4 mm²] - 5912-BK 5912 0.18 4.57 0.45 11.43 #6 AWG [13.3 mm²] #12- 10 AWG [3.3- 5.3 mm²] 5910-BK - 5910 0.14 3.56 0.47 11.94 #6 AWG [13.3 mm²] #16- 14 AWG [1.3- 2.1 mm²] 5913-BK - 5913 0.09 2.29 0.47 11.94 Wire Entrance ® For environmentally sealed connector shells to hold Powerpole ® 15-180 connectors, see SPEC Pak product series on our website, www.andersonpower.com - 38 - 2018-0054 DS-PP75 REV C6 All Data Subject To Change Without Notice www.andersonpower.com SECTION 2 ® Powerpole PP75 SECTION 2 ® Powerpole Tooling ® Powerpole - Tooling Information Wire Size Reeled Part Numbers Reeled Contact Crimp Tool Tin Silver APP AWG mm² Plating Plating APP Press Applicator PP15 / 45 Flat Wiping Power & Ground #16 / 20 1.3 / 0.52 262G1 262G2 #16 / 20 1.3 / 0.52 269G2 N/A #12 / 16 3.3 / 1.3 261G1 N/A TD0101 #10 / 14 5.3 / 2.1 261G2 261G3 115V= TE0101 #12 / 16 3.3 / 1.3 269G1 N/A 230V = TE0102 #10 / 14 5.3 / 2.1 269G3 N/A #10 / 14 5.3 / 2.1 200G1L 200G3L #10 / 14 5.3 / 2.1 201G1H N/A TD0102 #10 / 14 5.3 / 2.1 1830G1 1830G2 NOTE: Insertion / Extraction tool for PP15/45 contacts = 111038G2 * APP applicators are mechanical feed style and do not require an air feed kit. Wire Size Loose Piece Part Numbers Loose Piece Contact Crimp Tool Pneumatic Tin Silver Hand Bench Number AWG mm² Plating Plating Tool or Tool + Die + Locator of Crimps or PP15 / 45 Flat Wiping Power & Ground #16 / 20 1.3 / 0.52 N/A 1332 1309G2 #12 / 16 N/A 3.3 / 1.3 1331 or #16 / 20 1.3 / 0.52 262G1-LPBK 262G2-LPBK 1309G8 1.3 / 0.52 #16 / 20 269G2-LPBK N/A #12 / 16 3.3 / 1.3 261G1-LPBK N/A 1309G3 N/A N/A N/A Single #10 / 14 5.3 / 2.1 261G2-LPBK 261G3-LPBK or #12 / 16 3.3 / 1.3 269G1-LPBK N/A 1309G8 #10 / 14 5.3 / 2.1 269G3-LPBK N/A #10 / 14 5.3 / 2.1 200G1L-LPBK 200G3L-LPBK 1309G6 or #10 / 14 5.3 / 2.1 201G1H-LPBK N/A 1309G8 310 / 14 5.3 / 2.1 1830G1-LPBK 1830G2-LPBK PP75 1307 #6 13.3 1389G6 5900 1875G1 1388G6 1389G21 #8 8.4 5952 1389G6 1387G1 Single N/A 1309G4 1875G2 1389G21 #10 / 12 5.3 / 3.3 5953 1389G6 5915 1388G7 1389G21 1875G3 PP120 1/0 53.5 1323G2 1388G3 #1 42.4 1323G1 #2 33.6 N/A 1368 1387G1 1389G4 Single 1319 Series 1388G4 #4 21.2 1319G4 #6 13.3 1319G6 PP180 3/0 85 1328G2 1303G12 2/0 53.5 1328G1 1/0 53.5 1382 N/A 1368 1387G2 1303G13 1304G32 Double #1 42.4 1347 Series #2 33.6 1383 #4 21.1 1384 #6 13.3 1348 1387G1 1388G4 1389G3 Single 1. NOTE: See website for the most current information. 2. NOTE: Insertion / Extraction fool for PP15/45 contacts = 111038G2 - 47 - All Data Subject To Change Without Notice www.andersonpower.com