® Additional APP Products ® EBC / DIN Connectors Powerpole Connectors Multipole Connectors Power Pak Connectors CHINA EUROPE ASIA / PACIFIC TAIWAN HEADQUARTERS IDEAL Anderson Technologies (Shenzhen) Ltd. Anderson Power Products® Ltd. IDEAL Anderson Asia Pacific Ltd. IDEAL Anderson Asia Pacific Ltd. Anderson Power Products® Block A8, Tantou Western Industrial Park Unit 3 Europa Court Unit 922-928, Topsail Plaza Taiwan Branch, 4F.-2, No.116 13 Pratts Junction Road Songgang, Baoan District Europa Boulevard 11 On Sum Street Dadun 20th St., Situn District Sterling, MA 01564-2305 USA Shenzhen, PR. China 518105 Westbrook, Warrington Shatin N.T., Hong Kong Taichung City 407, Taiwan (R.O.C.) T: 978-422-3600 T: +(86) 755 2768 2118/3393 2388 Cheshire, WA5 7TN United Kingdom T: +(852) 2636 0836 T: +(886) 4 2310 6451 F: 978-422-0128 F: +(86) 755 2768 2218 T: +44 (0) 1925 428390 F: +(852) 2635 9036 F: +(886) 4 2310 6460 F: +44 (0) 1925 520203 15826, CAT-CPC REV 05 VISIT US AT WWW.ANDERSONPOWER.COM Anderson Power Products® Anderson Power ® Products APP’s philosophy is to provide products and services within the trading markets of our customers. We currently serve our world-wide customer base from customer support and manufacturing facilities in Sterling, MA, U.S.A., Warrington UK for European customers, as well as three Asia Pacific facilities: Shenzhen, China, Shatin Hong Kong and Taichung City 407, Taiwan (R.O.C.). Today, as a result of innovative design and development, APP has evolved into a valued supplier for a wide variety of markets including Back-up Power, Telecom/Datacom and the Material Handling Industries. APP has established a reputation for high quality products, on-time deliveries, and excellent customer service. As a result of modern manufacturing techniques and rigorous quality control measures, APP assures that customers receive the quality products they deserve. As a global company dedicated to best environmental practice, APP has taken steps to meet the RoHS directive for virtually all of their products. APP believes that general compliance with the RoHS directive is not enough and that the RoHS status for individual APP products must be readily accessible to customers twenty-four hours a day, seven days a week. The APP website search system allows customers to enter a part number and determine a product’s compliance status to the RoHS directive. APP looks forward to the challenges posed by the new technologies of the future and will continue its century long tradition of design excellence and superior customer support to meet customers’ needs. Anderson Power Products® may revise terms and conditions from time to time without notice. APP maintains this catalog as a ser vice to its customers. The entire content (photographs and text) is ©copyrighted 2007 and may not be distributed, modified, reused, or otherwise used, except as provide d herein, without the express written permission of APP. You may use the content only for your personal, non-commercial use. APP will use reasonable efforts to include accurate and up-to-date content in the catalog. All product information contained in the catalog including illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without noti ce. APP makes no warranty or representation as to its accuracy. Content in the catalog may contain technical inaccuracies, typographical errors and may be changed or updat ed without notice. Current sales drawings and specifications are available upon request. Neither APP nor any party involved in creating, producing, or delivering this catalog shall be liable for any direct, incidenta l, consequential, indirect, or punitive damages arising out of your use of this catalog or any errors or omissions in its content. All product names, whether or not appearing in large print or with the trademark symbol, including, but not limited to A, A in circle, Anderson Power Products, PowerMod, Power Drawer, Power Clip and ACARA are tradema rks of APP, its affiliates, related companies, licensers, and/or joint venture partners. The use or misuse of these trademarks, or any other content of this catalo g, except as permitted herein, is expressly prohibited and may be in violation of intellectual property laws, which shall be aggressively enforced. Index ® Anderson Power Products , an ISO 9001:2000 certified company, is a world leader in the design and manufacture of quick-disconnect power connectors. Our connectors are rated from 30 amps to 450 amps and up to 250 or 600 volts, AC/DC and comply with major worldwide specifications. With over one hundred years of power connection and device experience, we provide off-the-shelf and custom solutions for OEMs. Contents ® ® PowerMod HP “A” Series...................................................... 2 PowerMod Series................................................................... 51 Single Pole Male.................................................... 4 One Row Female.................................................... 52 Single Pole Female................................................ 6 One Row Male........................................................ 56 Single Pole Right Angle Female............................. 8 Two Row Female.................................................... 60 Bus Bar Mount........................................................ 10 Two Row Male........................................................ 64 Dual Pole Male....................................................... 12 Three Row Female................................................. 68 Dual Pole Female................................................... 14 Three Row Male...................................................... 72 Dual Pole Right Angle Female................................ 16 Accessories............................................................. 76 Dual Pole Panel Mount Male.................................. 18 ® Dual Pole Panel Mount Blind Mate Female............. 20 Power Clip Series................................................................... 79 Power Clip............................................................... 80 ® PowerMod HP “B” Series...................................................... 22 Rocker Power Clip.................................................. 82 Single Pole Male..................................................... 24 Dual Pole Power Clip.............................................. 84 Single Pole Female................................................. 26 ® Single Pole Right Angle Female............................. 28 ACARA Series........................................................................ 87 Bus Bar Mount........................................................ 30 65 & 100 amp Two Pole Male Filter & Female Dual Pole Male....................................................... 32 Power Connector.................................................... 88 Dual Pole Female................................................... 34 150 & 250 amp Two Pole Male Filter & Female Dual Pole Right Angle Female................................ 36 Power Connector................................................... 92 Dual Pole Panel Mount Male.................................. 38 Dual Pole Panel Mount Blind Mate Female........... 40 Wire Conversion Chart........................................................... 96 Interpretation of Charts........................................................... 97 ® Power Drawer Series............................................................ 43 Glossary of Terminology.......................................................... 98 35 amp Series......................................................... 44 Part Number Index.................................................................. 99 75 amp Series......................................................... 46 Cross Reference..................................................... 48 Note: (1) For patent / trademark information, please see www.andersonpower.com. (2) Use APP recommended crimp tooling. Crimping by other means may disturb contact position in the housing and / or produce high resistance in the mated connection, which can cause melting and other hazardous conditions. Please see www.andersonpower.com, tooling section, for the recommendations, changes / additions and tips on connector crimping / soldering or preventative maintenance. (3) All products in this catalog are RoHS compliant. For RoHS compliant information on individual part numbers, please see www.andersonpower.com for the RoHS lookup index tool. ® ©Copyright 2007 Anderson Power Products The data herein are solely for your information and not offered, or to be construed, as a warranty or contractual responsibility. - 1 - ® PowerMod HP Connector Family - Series A FEATURES • Positive latching Integral latches with ergonomic release provide over 50 lbs retention • Available in straight, right angle, panel mount, blind mate and bus bar styles The flexibility of the PowerMod®HP system serves a broad range of UL Current Rating electronics applications SP 220 Amps DP 210 Amps • Touch safe female connectors CSA (30°C Rise) 130 Amps Provide IP20 protection for safe, energized use outside the electronics Mating Force cabinet SP 7 lbs. (31.14N) DP 15 lbs. (66.72N) • Polarized dual pole connectors with optional hex key UL Voltage Rating 600 Volts Dual pole housings prevent shorting from reverse mating and the optional Wire Size (AWG) #6 to #2 hex key allows the user to create unique mating schemes (mm²) 16 to 35 Insulation Withstanding Voltage 2200 Volts • Strain relief option Operating Temperature Range °C minus 40-130 °C Reduces risk of wire insulation creep and reduces transmission of wire Ambient Temperature Range °C minus 40-85 °C loads to contacts improving service life Latch Retention Force 50 lbs. (222N) min. Contact Retention Force 100 lbs. (445N) min. • Low connector mating forces Mating Connectors are easily mated and un-mated a. No Load(Contact/Disconnect Cycles) 500 Cycles b. Under Load(Hot Plug 250 cycles @ 120V) 80A • Silver plated, high conductivity contacts Housing & Cable Clamp PBT UL94 V-0 Offers greater longevity for high power, elevated temperature applications Latch PEI UL94 V-0 Contacts Copper alloy • Ease of assembly Hardware Steel zinc chromate Intuitive design allows for simplicity of assembly PRODUCT INFORMATION PowerMod®HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. The product family provides; cost effective reliability, superior safety and ergonomics, with broad design flexibility. The positive latch and optional strain relief of PowerMod®HP connectors ensure superior reliability. The contacts are extremely durable and rated for circuit interruption (true hot-pluggable). Our touch-safe female housing design with integral latch release presents a new standard for high power connector safety and ergonomics. The housings are black UL94 V-0 material with latches in blue for clear identification. The PowerMod®HP family offers excellent design flexibility with the availability of 10 different connector types. • Single Pole Straight Male • Dual Pole Straight Male • Single Pole Right Angle Female • Dual Pole Right Angle Female • Single Pole Straight Female • Dual Pole Straight Female • Single Pole Bus Bar Mount • Dual Pole Female Blind Mate Panel Mount • Dual Pole Male Panel Mount • Dual Pole Male Blind Mate Panel Mount All PowerMod®HP connectors are available in American and metric wire sizes for further design freedom. APP offers pneumatic and hydraulic bench tools as well as hand tools for the products which are also compatible with many third-party crimp tooling. Applications: Back-Up Power, Power Supplies, Cellular Infrastructure, Telecommunications, Industrial Power. - 2 - Connector Family - Series A Single Pole Right Angle Female Single Pole Male & Female Bus Bar Mount Dual Pole Right Angle Female Dual Pole Male & Female Dual Pole Panel Mount Male Dual Pole Blindmate Female Dual Pole Blindmate Male All Data Subject To Change Without Notice - 3 - ® PowerMod HP Single Pole Male - Series A PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power • Positive latching Interconnections for the Electronics Industry. Integral latches with ergonomic release provide over 50 lbs retention The touch-safe, positive latching, PowerMod HP female connector design presents a new standard for high power connector safety. The • Strain relief option ergonomic latch release is simple to operate Reduces risk of wire insulation creep and and is colored blue for clear identification. reduces transmission of wire loads to contacts Housings are a black UL94 V-0 flame retardant improving service life material. • Low connector mating forces PowerMod HP contacts are durable and rated Connectors are easily mated and un-mated for circuit interruption (true hot-pluggable). Series A contacts are available in #6 to #2 2 2 • Silver plated, high conductivity American wire gauge and 16mm to 35mm metric wire sizes for global design freedom. contacts Our optional strain relief ensures superior Offers greater longevity for high power, contact reliability under adverse operating elevated temperature applications conditions. • Ease of assembly APP PowerMod HP connectors embody the Intuitive design allows for simplicity of assembly highest quality in the industry and meet all applicable industry standards. SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 7 lbs. (31.14N) avg UL 220 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 130 Amps Contact Retention Force 100 lbs. (445N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) #6 to #2 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 16 to 35 b. Under Load(Hot Plug 250 cycles @ 120V) 80A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Single Pole Male Components Series Series Gender Model Wire Size Part Number Description PMHP A M 01 P05 PMHPAM01 Housing Kit, Male, Single Pole, Straight A * PMHPAM02 Housing Kit with Cable Clamp, Male, Single Pole, Straight M - Male PMHPAP05 Pin, Series A, Crimp for 6 AWG wire 01 - Single Pole Straight PMHPAP04 Pin, Series A, Crimp for 16mm² wire 02 - Single Pole Straight with Cable Clamp PMHPAP03 Pin, Series A, Crimp for 4 AWG wire P05 - 6 AWG PMHPAP02 Pin, Series A, Crimp for 25mm² wire P04 - 16mm² PMHPAP01 Pin, Series A, Crimp for 2 AWG & 35mm² wire P03 - 4 AWG PMHPAC01 Single Pole Cable Clamp Kit P02 - 25mm² P01 - 2 AWG & 35mm² * Maximum wire size 2 AWG or 35mm² - 4 - Single Pole Male - Series A ORDERING INFORMATION TEMPERATURE CHART PowerMod®HP Single Pole Series “A” Tooling Temperature Rise Pneumatic Production Tool 50 45 Part Number of 40 Number Locator P/N Crimps Wire Size Die P/N 35 #2 AWG 30 35mm² 1387G2 1303G13 1304G19 2 25 25mm² 1387G2 1303G13 1304G19 2 20 15 #4 AWG 1387G2 1303G14 1304G19 2 10 16mm² 1387G2 1303G14 1304G19 2 5 #6 AWG 1387G2 1303G14 1304G19 2 0 0 20 40 60 80 100 120 140 160 180 Current (A) 2 AWG 4 AWG 6 AWG Number of Hydraulic Battery Crimps Wire Size Die P/N * Double crimp is required to achieve stated electrical specifications #2 AWG 35mm² 1387G3 1370 1322G7 2 25mm² 1387G3 1370 1322G11 2 PowerMod®HP Single Pole De-rating Curve Series “A” #4 AWG 1387G3 1370 1322G8 2 Per IEC 60512-5 110 16mm² 1387G3 1370 1322G10 2 100 #6 AWG 1387G3 1370 1322G9 2 90 80 70 DIMENSIONS 60 50 Front Without Front With 40 Strain Relief Strain Relief 30 20 10 0 0 20 40 60 80 100 120 140 160 180 200 220 240 260 [ 31 ] [ 37.1 ] 1.22 1.46 Current (A) 2 AWG 4 AWG 6 AWG [ 34.8 ] * Double crimp is required to achieve stated electrical specifications [ 33.2 ] 1.37 1.31 MATING CONNECTORS Single Pole Right Single Pole Female Angle Female Side [ 80.2 ] 3.16 [ 65.1 ] 2.56 All Data Subject To Change Without Notice - 5 - Ambient Temperature (°C) Temperature (°C) ® PowerMod HP Single Pole Female - Series A PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power • Positive Latching Interconnections for the Electronics Industry. Integral latches with ergonomic release provide over 50 lbs retention The touch-safe, positive latching, PowerMod HP female connector design presents a new • Touch safe female connectors standard for high power connector safety. The Provides IP20 protection for safe, energized use ergonomic latch release is simple to operate outside the electronics cabinet and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant • High performance, hot pluggable material. female contacts Our patented design provides greater longevity for PowerMod HP contacts are durable and rated high power, elevated temperature applications for circuit interruption (true hot-pluggable). Series A contacts are available in #6 to #2 2 2 American wire gauge and 16mm to 35mm • Strain relief option metric wire sizes for global design freedom. Reduces risk of wire insulation creep and reduces Our optional strain relief ensures superior transmission of wire loads to contacts improving contact reliability under adverse operating service life conditions. • Low connector mating forces APP PowerMod HP connectors embody the Connectors are easily mated and un-mated highest quality in the industry and meet all applicable industry standards. SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 7 lbs. (31.14N) avg UL 220 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 130 Amps Contact Retention Force 100 lbs. (445N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) #6 to #2 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 16 to 35 b. Under Load(Hot Plug 250 cycles @ 120V) 80A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Single Pole Female Components Series Series Gender Model Wire Size Part PMHP A F 01 S05 Number Description PMHPAF01 Housing Kit, Female, Single Pole, Straight A * PMHPAF02 Housing Kit with Cable Clamp,Female, Single Pole, Straight F - Female PMHPAS05 Socket, Series A, Crimp for 6 AWG wire 01 - Single Pole Straight PMHPAS04 Socket, Series A, Crimp for 16mm² wire 02 - Single Pole Straight with Cable Clamp PMHPAS03 Socket, Series A, Crimp for 4 AWG wire S05 - 6 AWG PMHPAS02 Socket, Series A, Crimp for 25mm² wire S04 - 16mm² PMHPAS01 Socket, Series A, Crimp for 2 AWG & 35mm² wire S03 - 4 AWG PMHPAC01 Single Pole Cable Clamp Kit S02 - 25mm² S01 - 2 AWG & 35mm² * Maximum wire size 2 AWG or 35mm² - 6 - Single Pole Female - Series A ORDERING INFORMATION TEMPERATURE CHART PowerMod®HP Single Pole Series “A” Tooling Temperature Rise 50 Pneumatic Production Tool 45 Part Number of 40 Number Locator P/N Crimps Wire Size Die P/N 35 #2 AWG 30 35mm² 1387G2 1303G13 1304G19 2 25 25mm² 1387G2 1303G13 1304G19 2 20 15 #4 AWG 1387G2 1303G14 1304G19 2 10 16mm² 1387G2 1303G14 1304G19 2 5 #6 AWG 1387G2 1303G14 1304G19 2 0 0 20 40 60 80 100 120 140 160 180 Hand Tool Current (A) 4 AWG 2 AWG 6 AWG Number of Hydraulic Battery Crimps Wire Size Die P/N * Double crimp is required to achieve stated electrical specifications #2 AWG 35mm² 1387G3 1370 1322G7 2 25mm² 1387G3 1370 1322G11 2 PowerMod®HP Single Pole De-rating Curve Series “A” #4 AWG 1387G3 1370 1322G8 2 Per IEC 60512-5 110 16mm² 1387G3 1370 1322G10 2 100 #6 AWG 1387G3 1370 1322G9 2 90 80 70 DIMENSIONS 60 50 Front Without Front With 40 30 Strain Relief Strain Relief 20 [ 33.2 ] 10 0 1.31 0 20 40 60 80 100 120 140 160 180 200 220 240 260 [ 37.1 ] 1.46 Current (A) [ 30.6 ] 4 AWG 2 AWG 6 AWG 1.21 * Double crimp is required to achieve stated electrical specifications [ 34.7 ] 1.36 MATING CONNECTORS Side Single Pole Bus Bar Male Single Pole Male [ 82.1 ] 3.23 [ 65.2 ] 2.57 All Data Subject To Change Without Notice - 7 - Temperature (°C) Ambient Temperature (°C) ® PowerMod HP Single Pole Right Angle Female - Series A PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power • Right angle connector Interconnections for the Electronics Industry. Offers short mated length for tight wiring The touch-safe, positive latching, PowerMod applications HP female connector design presents a new standard for high power connector safety. The • Positive latching ergonomic latch release is simple to operate Integral Latches with ergonomic release provide and is colored blue for clear identification. over 50 lbs retention Housings are a black UL94 V-0 flame retardant material. • Touch safe female connectors PowerMod HP contacts are durable and rated Provides IP20 protection for safe, energized use for circuit interruption (true hot-pluggable). outside the electronics cabinet Series A contacts are available in #6 to #2 2 2 American wire gauge and 16mm to 35mm metric wire sizes for global design freedom. • High performance, hot pluggable Our *strain relief ensures superior contact female contacts reliability under adverse operating conditions. Our patented design provides greater longevity for high power, elevated temperature applications APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. • Low connector mating forces Connectors are easily mated and un-mated * Strain relief not optional on right angle SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 7 lbs. (31.14N) avg UL 220 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 130 Amps Contact Retention Force 100 lbs. (445N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) #6 to #2 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 16 to 35 b. Under Load(Hot Plug 250 cycles @ 120V) 80A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Single Pole Right Components Angle Female Part Series Series Gender Model Wire Size Number Description PMHPAF03 Housing Kit with Cable Clamp,Female, Single Pole, R/A PMHP A F 3 S10 PMHPAS10 Socket, Series A, Crimp for 6 AWG wire A * PMHPAS09 Socket, Series A, Crimp for 16mm² wire F - Female PMHPAS08 Socket, Series A, Crimp for 4 AWG wire 03 - Single Pole R/A with cable clamp PMHPAS07 Socket, Series A, Crimp for 25mm² wire S10 - 6 AWG PMHPAS06 Socket, Series A, Crimp for 2 AWG & 35mm² wire S09 - 16mm² S08 - 4 AWG S07 - 25mm² S06 - 2 AWG & 35mm² * Maximum wire size 2 AWG or 35mm² - 8 - Single Pole Right Angle Female - Series A ORDERING INFORMATION TEMPERATURE CHART PowerMod®HP Single Pole Series “A” Tooling Temperature Rise 50 Pneumatic Production Tool 45 Part Number of 40 Number Locator P/N Crimps Wire Size Die P/N 35 #2 AWG 30 35mm² 1387G2 1303G13 1304G19 2 25 20 25mm² 1387G2 1303G13 1304G19 2 15 #4 AWG 1387G2 1303G14 1304G19 2 10 16mm² 1387G2 1303G14 1304G19 2 5 #6 AWG 1387G2 1303G14 1304G19 2 0 0 20 40 60 80 100 120 140 160 180 Hand Tool Current (A) 4 AWG 2 AWG 6 AWG Number of Hydraulic Battery Crimps Wire Size Die P/N * Double crimp is required to achieve stated electrical specifications #2 AWG 35mm² 1387G3 1370 1322G7 2 25mm² 1387G3 1370 1322G11 2 PowerMod®HP Single Pole De-rating Curve Series “A” #4 AWG 1387G3 1370 1322G8 2 Per IEC 60512-5 110 16mm² 1387G3 1370 1322G10 2 100 #6 AWG 1387G3 1370 1322G9 2 90 80 70 DIMENSIONS 60 50 Side 40 30 20 10 0 [ 26.4 ] 0 20 40 60 80 100 120 140 160 180 200 220 240 260 [ 70.1 ] 1.04 2.76 Current (A) 2 AWG 4 AWG 6 AWG * Double crimp is required to achieve stated electrical specifications Top Front MATING CONNECTORS Single Pole Male Single Pole Bus Bar Male [ 68.3 ] 2.69 [ 37.1 ] 1.46 All Data Subject To Change Without Notice - 9 - Temperature (°C) Ambient Temperature (°C) ® PowerMod HP Single Pole Bus Bar - Series A PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power • Low connector mating forces Interconnections for the Electronics Industry. Connectors are easily mated and un-mated APP PowerMod HP connectors embody the • Silver plated, high conductivity highest quality in the industry and meet all contacts applicable industry standards. Offers greater longevity for high power, elevated temperature applications • Ease of assembly Intuitive design allows for simplicity of assembly SPECIFICATIONS Current Rating Mating Force 7 lbs. (31.14N) avg UL 220 Amps Latch Retention Force 50 lbs. (222N) min 130 Amps Contact Retention Force 100 lbs. (445N) min UL / CSA Voltage Rating 600 Volts Mating Bus Bar .12 [3.0] min a. No Load(Contact/Disconnect Cycles) 500 Cycles .25 [6.4] max b. Under Load(Hot Plug 250 cycles @ 120V) 80A Insulation Withstanding Voltage 2200 Volts Operating Temperature Range °C minus 40-130 °C Housing PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Single Pole Bus Bar Components Series Series Gender Model Wire Size Part PMHP A M 04 P06 Number Description PMHPAP06 Pin Series A, Bus Bar A * M - Male 04 - Bus Bar Mount P06 - Pin Bus Bar - 10 - Single Pole Bus Bar - Series A ORDERING INFORMATION TEMPERATURE CHART PowerMod®HP Single Pole Series “A” Tooling For Mating Connectors Temperature Rise Pneumatic Production Tool 50 45 Part Number of 40 Number Locator P/N Crimps Wire Size Die P/N 35 #2 AWG 30 35mm² 1387G2 1303G13 1304G19 2 25 25mm² 1387G2 1303G13 1304G19 2 20 15 #4 AWG 1387G2 1303G14 1304G19 2 10 16mm² 1387G2 1303G14 1304G19 2 5 #6 AWG 1387G2 1303G14 1304G19 2 0 0 20 40 60 80 100 120 140 160 180 Hand Tool Current (A) 4 AWG Number of 2 AWG 6 AWG Hydraulic Battery Crimps Wire Size Die P/N * Double crimp is required to achieve stated electrical specifications #2 AWG 35mm² 1387G3 1370 1322G7 2 25mm² 1387G3 1370 1322G11 2 PowerMod®HP Single Pole De-rating Curve Series “A” #4 AWG 1387G3 1370 1322G8 2 Per IEC 60512-5 110 16mm² 1387G3 1370 1322G10 2 100 #6 AWG 1387G3 1370 1322G9 2 90 80 70 DIMENSIONS 60 Front 50 40 [ 23.4 ] 30 .92 20 10 [ 23.4 ] 0 .92 0 20 40 60 80 100 120 140 160 180 200 220 240 260 Current (A) Side 4 AWG 2 AWG 6 AWG [ 30.5 ] BUSBAR * Double crimp is required to achieve stated electrical specifications 1.20 [ 13.1 ] MATING CONNECTORS .52 Single Pole Right Single Pole Female Angle Female 45° Back [ 10.16 ] .400 [ 4.83 ] [ 7.49 ] Ø .190 .295 Ø HOUSING OUTLINE All Data Subject To Change Without Notice - 11 - Ambient Temperature (°C) Temperature (°C) ® PowerMod HP Dual Pole Male - Series A PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power • Positive latching Interconnections for the Electronics Industry. Integral latches with ergonomic release provide over 50 lbs retention The touch-safe, positive latching, PowerMod HP female connector design presents a new • Strain relief option standard for high power connector safety. The Reduces risk of wire insulation creep and ergonomic latch release is simple to operate reduces transmission of wire loads to contacts and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant improving service life material. • Low connector mating forces PowerMod HP contacts are durable and rated Connectors are easily mated and un-mated for circuit interruption (true hot-pluggable). Series A contacts are available in #6 to #2 • Silver plated, high conductivity 2 2 American wire gauge and 16mm to 35mm contacts metric wire sizes for global design freedom. Offers greater longevity for high power, Our optional strain relief ensures superior elevated temperature applications contact reliability under adverse operating conditions. • Ease of assembly APP PowerMod HP connectors embody the Intuitive design allows for simplicity of assembly highest quality in the industry and meet all applicable industry standards. SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 15 lbs. (66.72N) avg UL 210 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 130 Amps Contact Retention Force 100 lbs. (445N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) #6 to #2 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 16 to 35 b Under Load(Hot Plug 250 cycles @ 120V) 80A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Male Components Series Series Gender Model Wire Size Part Number Description PMHP A M 11 P05 PMHPAM11 Housing Kit, Male, Dual Pole, Straight A * PMHPAM12 Housing Kit with Cable Clamp, Male, Dual Pole, Straight M - Male PMHPAP05 Pin, Series A, Crimp for 6 AWG wire 11 - Dual Pole Straight PMHPAP04 Pin, Series A, Crimp for 16mm² wire 12 - Dual Pole Straight with Cable Clamp PMHPAP03 Pin, Series A, Crimp for 4 AWG wire P05 - 6 AWG PMHPAP02 Pin, Series A, Crimp for 25mm² wire P04 - 16mm² PMHPAP01 Pin, Series A, Crimp for 2 AWG & 35mm² wire P03 - 4 AWG P02 - 25mm² PMHPAC02 Dual Pole Cable Clamp Kit P01 - 2 AWG & 35mm² * Maximum wire size 2 AWG or 35mm² - 12 - Dual Pole Male - Series A ORDERING INFORMATION TEMPERATURE CHART PowerMod®HP Dual Pole Series “A” Tooling Temperature Rise 50 Pneumatic Production Tool 45 Part Number of 40 Number Locator P/N Crimps Wire Size Die P/N 35 #2 AWG 30 35mm² 1387G2 1303G13 1304G19 2 25 25mm² 1387G2 1303G13 1304G19 2 20 15 #4 AWG 1387G2 1303G14 1304G19 2 10 16mm² 1387G2 1303G14 1304G19 2 5 #6 AWG 1387G2 1303G14 1304G19 2 0 0 20 40 60 80 100 120 140 160 Hand Tool Current (A) 4 AWG 2 AWG 6 AWG Number of Hydraulic Battery Crimps Wire Size Die P/N * Double crimp is required to achieve stated electrical specifications #2 AWG 35mm² 1387G3 1370 1322G7 2 PowerMod®HP Dual Pole De-rating Curve Series “A” 25mm² 1387G3 1370 1322G11 2 Per IEC 60512-5 #4 AWG 1387G3 1370 1322G8 2 110 100 16mm² 1387G3 1370 1322G10 2 90 #6 AWG 1387G3 1370 1322G9 2 80 70 60 DIMENSIONS 50 40 Front Without 30 Strain Relief 20 10 0 [ 29.2 ] 0 20 40 60 80 100 120 140 160 180 200 220 240 260 [ 29.9 ] 1.15 [ 63.7 ] 1.18 2.51 Current (A) 4 AWG 2 AWG 6 AWG Side * Double crimp is required to achieve stated electrical specifications MATING CONNECTORS Dual Pole Straight Dual Pole Right Angle Female Female [ 65.7 ] 2.59 [ 82.6 ] 3.25 Front With Strain Relief [ 67.2 ] 2.65 All Data Subject To Change Without Notice - 13 - Temperature (°C) Ambient Temperature (°C) ® PowerMod HP Dual Pole Female - Series A PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power • Positive latching Interconnections for the Electronics Industry. Integral latches with ergonomic release provide over 50 lbs retention The touch-safe, positive latching, PowerMod HP female connector design presents a new • Touch safe female connectors standard for high power connector safety. The Provides IP20 protection for safe, energized ergonomic latch release is simple to operate use outside the electronics cabinet and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant • High performance, hot pluggable material. female contacts Our patented design provides greater longevity PowerMod HP contacts are durable and rated for high power, elevated temperature applications for circuit interruption (true hot-pluggable). Series A contacts are available in #6 to #2 2 2 • Strain relief option American wire gauge and 16mm to 35mm metric wire sizes for global design freedom. Reduces risk of wire insulation creep and Our optional strain relief ensures superior reduces transmission of wire loads to contacts contact reliability under adverse operating improving service life conditions. • Low connector mating forces APP PowerMod HP connectors embody the Connectors are easily mated and un-mated highest quality in the industry and meet all applicable industry standards. SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 15 lbs. (66.72N) avg UL 210 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 130 Amps Contact Retention Force 100 lbs. (445N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) #6 to #2 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 16 to 35 b Under Load(Hot Plug 250 cycles @ 120V) 80A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Female Components Series Series Gender Model Wire Size Part PMHP A F 11 S05 Number Description PMHPAF11 Housing Kit, Female, Dual Pole, Straight A * PMHPAF12 Housing Kit with Cable Clamp, Female, Dual Pole, Straight F - Female PMHPAS05 Socket, Series A, Crimp for 6 AWG wire 11 - Dual Pole Straight 12 - Dual Pole Straight with Cable Clamp PMHPAS04 Socket, Series A, Crimp for 16mm² wire S05 - 6 AWG PMHPAS03 Socket, Series A, Crimp for 4 AWG wire PMHPAS02 Socket, Series A, Crimp for 25mm² wire S04 - 16mm² S03 - 4 AWG PMHPAS01 Socket, Series A, Crimp for 2 AWG & 35mm² wire S02 - 25mm² PMHPAC02 Dual Pole Cable Clamp Kit S01 - 2 AWG & 35mm * Maximum wire size 2 AWG or 35mm² - 14 - Dual Pole Female - Series A ORDERING INFORMATION TEMPERATURE CHART Tooling PowerMod®HP Dual Pole Series “A” Temperature Rise Pneumatic Production Tool 50 45 Part Number of 40 Number Locator P/N Crimps Wire Size Die P/N 35 #2 AWG 30 35mm² 1387G2 1303G13 1304G19 2 25 25mm² 1387G2 1303G13 1304G19 2 20 #4 AWG 1387G2 1303G14 1304G19 2 15 10 16mm² 1387G2 1303G14 1304G19 2 5 #6 AWG 1387G2 1303G14 1304G19 2 0 0 20 40 60 80 100 120 140 160 Hand Tool Current (A) 4 AWG Number of 2 AWG 6 AWG Hydraulic Battery Crimps Wire Size Die P/N * Double crimp is required to achieve stated electrical specifications #2 AWG 35mm² 1387G3 1370 1322G7 2 PowerMod®HP Dual Pole De-rating Curve Series “A” 25mm² 1387G3 1370 1322G11 2 Per IEC 60512-5 #4 AWG 1387G3 1370 1322G8 2 110 16mm² 1387G3 1370 1322G10 2 100 90 #6 AWG 1387G3 1370 1322G9 2 80 70 Accessories 60 50 Part 40 Number Description 30 PMHPAFDC Dust Cover 20 10 DIMENSIONS 0 0 20 40 60 80 100 120 140 160 180 200 220 240 260 Front Without Front With Current (A) Strain Relief Strain Relief 4 AWG 2 AWG 6 AWG * Double crimp is required to achieve stated electrical specifications [ 29.8 ] 1.17 MATING CONNECTORS [ 63.7 ] [ 67.3 ] Dual Pole Dual Pole Panel 2.51 2.65 Straight Male Mount Male Side [ 66.8 ] [ 82.2 ] 2.63 3.23 All Data Subject To Change Without Notice - 15 - Temperature (°C) Ambient Temperature (°C) ® PowerMod HP Dual Pole Right Angle Female - Series A PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power • Right angle connector Interconnections for the Electronics Industry. Offers short mated length for tight The touch-safe, positive latching, PowerMod wiring applications HP female connector design presents a new standard for high power connector safety. • Positive latching The ergonomic latch release is simple to Integral Latches with ergonomic release provide operate and is colored blue for clear over 50 lbs retention identification. Housings are a black UL94 V-0 flame retardant material. • Touch safe female connectors PowerMod HP contacts are durable and Provides IP20 protection for safe, energized use rated for circuit interruption (true hot- outside the electronics cabinet pluggable). Series A contacts are available in 2 #6 to #2 American wire gauge and 16mm to 2 35mm metric wire sizes for global design • High performance, hot pluggable freedom. Our *strain relief ensures superior female contacts contact reliability under adverse operating Our patented design provides greater longevity conditions. for high power, elevated temperature applications APP PowerMod HP connectors embody the highest quality in the industry and meet all • Low connector mating forces applicable industry standards. Connectors are easily mated and un-mated * Strain relief not optional on right angle SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 15 lbs. (66.72N) avg UL 210 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 130 Amps Contact Retention Force 100 lbs. (445N) min UL / CSA Voltage Rating 600 Volts Wire Size (AWG) #6 to #2 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 16 to 35 b. Under Load(Hot Plug 250 cycles @ 120V) 80A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Components Right Angle Female Part Series Series Gender Model Wire Size Number Description PMHPAF13 Housing Kit With Cable Clamp, Female, Dual Pole, R/A PMHP A F 13 S10 PMHPAS10 Socket, Series A, Crimp for 6 AWG wire A * PMHPAS09 Socket, Series A, Crimp for 16mm² wire F - Female PMHPAS08 Socket, Series A, Crimp for 4 AWG wire 13 - Dual Pole R/A with Cable Clamp PMHPAS07 Socket, Series A, Crimp for 25mm² wire S10 - 6 AWG PMHPAS06 Socket, Series A, Crimp for 2 AWG & 35mm² wire S09 - 16mm² S08 - 4 AWG S07 - 25mm² S06 - 2 AWG & 35mm² * Maximum wire size 2 AWG or 35mm² - 16 - Dual Pole Right Angle Female - Series A ORDERING INFORMATION TEMPERATURE CHART Tooling PowerMod®HP Dual Pole Series “A” Temperature Rise Pneumatic Production Tool 50 45 Part Number of 40 Number Locator P/N Crimps Wire Size Die P/N 35 #2 AWG 30 35mm² 1387G2 1303G13 1304G19 2 25 25mm² 1387G2 1303G13 1304G19 2 20 #4 AWG 1387G2 1303G14 1304G19 2 15 16mm² 1387G2 1303G14 1304G19 2 10 5 #6 AWG 1387G2 1303G14 1304G19 2 0 0 20 40 60 80 100 120 140 160 Hand Tool Current (A) Number of 4 AWG 2 AWG 6 AWG Hydraulic Battery Crimps Wire Size Die P/N * Double crimp is required to achieve stated electrical specifications #2 AWG 35mm² 1387G3 1370 1322G7 2 PowerMod®HP Dual Pole De-rating Curve Series “A” 25mm² 1387G3 1370 1322G11 2 Per IEC 60512-5 #4 AWG 1387G3 1370 1322G8 2 110 16mm² 1387G3 1370 1322G10 2 100 90 #6 AWG 1387G3 1370 1322G9 2 80 70 Accessories 60 50 Part 40 Number Description 30 PMHPAFDC Dust Cover 20 10 DIMENSIONS 0 0 20 40 60 80 100 120 140 160 180 200 220 240 260 Front With Side With Current (A) Strain Relief Strain Relief 4 AWG 2 AWG 6 AWG [ 29.2 ] [ 25.5 ] * Double crimp is required to achieve stated electrical specifications 1.15 1.01 MATING CONNECTORS [ 67 ] 2.64 Dual Pole Dual Pole Panel Straight Male Mount Male [ 63.8 ] 2.51 Top [ 67.2 ] 26.5 All Data Subject To Change Without Notice - 17 - Temperature (°C) Ambient Temperature (°C) ® PowerMod HP Dual Pole Panel Mount Male - Series A PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power • Positive latching Interconnections for the Electronics Industry. Integral Latches with ergonomic release The touch-safe PowerMod HP female panel provide over 50 lbs retention connector is designed for high power connector safety. Male panel connectors • Low connector mating forces are designed for blind mating with female Connectors are easily mated and un-mated panel connectors or positive latching with female cable connectors. Housings are a black UL94 V-0 flame retardant material. • Blind mate panel mount option Provides over +/- .125" (3mm) of float mount Panel Mount PowerMod HP contacts are durable and capability rated for circuit interruption (true hot- pluggable). Series A contacts are available • Ease of assembly in #6 to #2 American wire gauge and 2 2 16mm to 35mm metric wire sizes for global Intuitive design allows for simplicity of design freedom. assembly Our optional blind mating hardware accommodates up to +/- .125" (3mm) of misalignment and is available for both male and female panel connectors. APP PowerMod HP connectors embody the highest quality in the industry and meet all Panel Mount Blind Mate applicable industry standards. SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 15 lbs. (66.72N) avg UL 210 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 130 Amps Contact Retention Force 100 lbs. (445N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) #6 to #2 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 16 to 35 b. Under Load(Hot Plug 250 cycles @ 120V) 80A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION Components PowerMod HP Part Number Plan - Dual Pole Panel Mount Male Part Series Series Gender Model Wire Size Number Description PMHPAM14 Housing Kit, Male, Dual Pole, Panel Mount With Key PMHP A M 14 P05 PMHPAM15 Housing Kit, Male, Dual Pole, Panel Mount No Key With A * Blindmate Post M - Male PMHPAP05 Pin, Series A, Crimp for 6 AWG wire 14 - Dual Pole Male Panel Mount PMHPAP04 Pin, Series A, Crimp for 16mm² wire 15 - Dual Pole Male Blindmate Panel Mount PMHPAP03 Pin, Series A, Crimp for 4 AWG wire P05 - 6 AWG PMHPAP02 Pin, Series A, Crimp for 25mm² wire P04 - 16mm² PMHPAP01 Pin, Series A, Crimp for 2 AWG & 35mm² wire P03 - 4 AWG PMHPAFMH Float Mount Kit P02 - 25mm² P01 - 2 AWG & 35mm² * Maximum wire size 2 AWG or 35mm² - 18 - Dual Pole Panel Mount Male - Series A ORDERING INFORMATION TEMPERATURE CHART PowerMod®HP Dual Pole Series “A” Tooling Temperature Rise 50 Pneumatic Production Tool 45 Part Number of 40 Number Locator P/N Crimps Wire Size Die P/N 35 #2 AWG 30 35mm² 1387G2 1303G13 1304G19 2 25 25mm² 1387G2 1303G13 1304G19 2 20 15 #4 AWG 1387G2 1303G14 1304G19 2 10 16mm² 1387G2 1303G14 1304G19 2 5 #6 AWG 1387G2 1303G14 1304G19 2 0 0 20 40 60 80 100 120 140 160 Hand Tool Current (A) 2 AWG 4 AWG 6 AWG Number of Hydraulic Battery Crimps Wire Size Die P/N * Double crimp is required to achieve stated electrical specifications #2 AWG 35mm² 1387G3 1370 1322G7 2 PowerMod®HP Dual Pole De-rating Curve Series “A” 25mm² 1387G3 1370 1322G11 2 Per IEC 60512-5 #4 AWG 1387G3 1370 1322G8 2 110 100 16mm² 1387G3 1370 1322G10 2 90 #6 AWG 1387G3 1370 1322G9 2 80 70 Accessories 60 50 Part 40 Number Description 30 PMHPAMDC Dust Cover 20 10 DIMENSIONS 0 0 20 40 60 80 100 120 140 160 180 200 220 240 260 Front Top Current (A) OPTIONAL GUIDE POST 4 AWG 2 AWG 6 AWG [ 39.8 ] FOR BLIND MATING 1.57 * Double crimp is required to achieve stated electrical specifications [ 52.8 ] [ 91.9 ] 2.08 MATING CONNECTORS 3.62 [ 58.1 ] Dual Pole Panel Mount Female - (mates with panel mount blind [ 9.8 ] [ 64.1 ] 2.29 .39 mate only) 2.53 Cut Out +0.08 7.14 [ 61.90 ] 0 +.003 (4) 2.437 .281 [ 15.88 ] - .000 .625 [ 12.70 ] .500 (2) Dual Pole Straight Dual Pole Right Angle [ 31.75 ] [ 25.40 ] 1.250 Female Female 1.000 (2) [3] (FIXED MOUNT) [ 69.85 ] .12 MAX 2.750 [ 81.28 ] (FLOAT MOUNT) 3.200 All Data Subject To Change Without Notice - 19 - Temperature (°C) Ambient Temperature (°C) ® PowerMod HP Dual Pole Panel Mount Blind Mate Female - Series A PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power • Blind mate panel mount option Interconnections for the Electronics Industry. Provides over +/- .125" (3mm) of float mount The touch-safe PowerMod HP female panel capability connector is designed for high power connector safety. Male panel connectors are •Touch safe female connectors designed for blind mating with female panel connectors or positive latching with female Provides IP20 protection for safe, energized use cable connectors. Housings are a black outside the electronics cabinet UL94 V-0 flame retardant material. PowerMod HP contacts are durable and • High performance, hot pluggable rated for circuit interruption (true hot- female contacts pluggable). Series A contacts are available in Our patented design provides greater longevity for 2 #6 to #2 American wire gauge and 16mm to 2 high power, elevated temperature applications 35mm metric wire sizes for global design freedom. • Low connector mating forces Our optional blind mating hardware Connectors are easily mated and un-mated accommodates up to +/- .125" (3mm) of misalignment and is available for both male and female panel connectors. • Ease of assembly Intuitive design allows for simplicity of assembly APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 15 lbs. (66.72N) avg UL 210 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 130 Amps Contact Retention Force 100 lbs. (445N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) #6 to #2 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 16 to 35 b. Under Load(Hot Plug 250 cycles @ 120V) 80A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION Components PowerMod HP Part Number Plan - Dual Pole Panel Mount Blind Mate Female Part Series Series Gender Model Wire Size Number Description PMHPAF14 Housing Kit, Female, Dual Pole, Panel Mount PMHP A F 14 S01 PMHPAS05 Socket, Series A, Crimp for 6 AWG wire A * PMHPAS04 Socket, Series A, Crimp for 16mm² wire F - Female PMHPAS03 Socket, Series A, Crimp for 4 AWG wire 14 - Dual Pole Female Panel Mount PMHPAS02 Socket, Series A, Crimp for 25mm² wire S05 - 6 AWG PMHPAS01 Socket, Series A, Crimp for 2 AWG & 35mm² wire S04 - 16mm² PMHPAFMH Float Mount Kit S03 - 4 AWG S02 - 25mm² S01 - 2 AWG & 35mm² * Maximum wire size 2 AWG or 35mm² - 20 - Dual Pole Panel Mount Blind Mate Female - Series A ORDERING INFORMATION TEMPERATURE CHART PowerMod®HP Dual Pole Series “A” Tooling Temperature Rise 50 Pneumatic Production Tool 45 Part Number of 40 Number Locator P/N Crimps Wire Size Die P/N 35 #2 AWG 30 35mm² 1387G2 1303G13 1304G19 2 25 25mm² 1387G2 1303G13 1304G19 2 20 15 #4 AWG 1387G2 1303G14 1304G19 2 10 16mm² 1387G2 1303G14 1304G19 2 5 #6 AWG 1387G2 1303G14 1304G19 2 0 0 20 40 60 80 100 120 140 160 Hand Tool Current (A) 4 AWG 2 AWG 6 AWG Number of Hydraulic Battery Crimps Wire Size Die P/N * Double crimp is required to achieve stated electrical specifications #2 AWG 35mm² 1387G3 1370 1322G7 2 PowerMod®HP Dual Pole De-rating Curve Series “A” 25mm² 1387G3 1370 1322G11 2 Per IEC 60512-5 #4 AWG 1387G3 1370 1322G8 2 110 100 16mm² 1387G3 1370 1322G10 2 90 #6 AWG 1387G3 1370 1322G9 2 80 70 Accessories 60 50 Part 40 Number Description 30 PMHPAFDC Dust Cover 20 10 DIMENSIONS 0 0 20 40 60 80 100 120 140 160 180 200 220 240 260 Front Top [ 29.6 ] Current (A) [ 29.2 ] [ 23.6 ] 1.17 1.15 4 AWG 2 AWG 6 AWG .93 [ 36.1 ] [ 40.2 ] * Double crimp is required to achieve stated electrical specifications 1.42 1.58 [ 51.1 ] MATING CONNECTORS 2.01 [ ] 91.9 3.62 Dual Pole Panel Mount Blind Mate Male +0.08 Cut Out 7.14 [ 61.90 ] 0 +.003 (4) 2.437 .281 [ 15.88 ] - .000 .625 [ 12.70 ] .500 (2) [ 31.75 ] [ 25.40 ] 1.250 1.000 (2) [3] [ 69.85 ] (FIXED MOUNT) .12 MAX 2.750 (FLOAT MOUNT) [ 81.28 ] 3.200 All Data Subject To Change Without Notice - 21 - Temperature (°C) Ambient Temperature (°C) ® PowerMod HP Connector Family - Series B FEATURES • Positive latching Integral latches with ergonomic release provide over 50 lbs retention • Available in straight, right angle, panel mount, blind mate and bus bar styles UL Current Rating The flexibility of the PowerMod®HP system serves a broad range of SP 450 Amps electronics applications DP 400 Amps CSA (30°C Rise) 250 Amps • Touch safe female connectors Mating Force Provide IP20 protection for safe, energized use outside the electronics SP 16.5 lbs. (74N) cabinet DP 33 lbs. (147N) UL Voltage Rating 600 Volts • Polarized dual pole connectors with optional hex key Wire Size (AWG) 1/0 to 4/0 Dual pole housings prevent shorting from reverse mating and the optional (mm²) 50 to 95 hex key allows the user to create unique mating schemes Insulation Withstanding Voltage 2200 Volts Operating Temperature Range °C minus 40-130 °C • Strain relief option Ambient Temperature Range °C minus 40-85 °C Reduces risk of wire insulation creep and reduces transmission of wire Latch Retention Force 50 lbs. (222N) min. loads to contacts improving service life Contact Retention Force 150 lbs. (667N) min. Mating • Low connector mating forces a. No Load(Contact/Disconnect Cycles) 500 Cycles Connectors are easily mated and un-mated b. Under Load(Hot Plug 250 cycles @ 120V) 150A Housing & Cable Clamp PBT UL94 V-0 • Silver plated, high conductivity contacts Latch PEI UL94 V-0 Offers greater longevity for high power, elevated temperature applications Contacts Copper alloy Hardware Steel zinc chromate • Ease of assembly Intuitive design allows for simplicity of assembly PRODUCT INFORMATION PowerMod®HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the Electronics Industry. The product family provides; cost effective reliability, superior safety and ergonomics, with broad design flexibility. The positive latch and optional strain relief of PowerMod®HP connectors ensure superior reliability. The contacts are extremely durable and rated for circuit interruption (true hot-pluggable). Our touch-safe female housing design with integral latch release presents a new standard for high power connector safety and ergonomics. The housings are black UL94 V-0 material with latches in blue for clear identification. The PowerMod®HP family offers excellent design flexibility with the availability of 10 different connector types. • Single Pole Straight Male • Dual Pole Straight Male • Single Pole Right Angle Female • Dual Pole Right Angle Female • Single Pole Straight Female • Dual Pole Straight Female • Single Pole Bus Bar Mount • Dual Pole Female Blind Mate Panel Mount • Dual Pole Male Panel Mount • Dual Pole Male Blind Mate Panel Mount All PowerMod®HP connectors are available in American and metric wire sizes for further design freedom. APP offers pneumatic and hydraulic bench tools as well as hand tools for the products which are also compatible with many third-party crimp tooling. Applications: Back-Up Power, Power Supplies, Cellular Infrastructure, Telecommunications, Industrial Power. - 22 - Connector Family - Series B Single Pole Right Angle Female Single Pole Male & Female Bus Bar Mount Dual Pole Right Angle Female Dual Pole Male & Female Dual Pole Panel Mount Male Dual Pole Blindmate Female Dual Pole Blindmate Male All Data Subject To Change Without Notice - 23 - ® PowerMod HP Single Pole Male - Series B PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power Interconnections • Positive latching for the Electronics Industry. Integral latches with ergonomic release provide over 50 lbs retention The touch-safe, positive latching, PowerMod HP female connector design presents a new • Strain relief option standard for high power connector safety. The Reduces risk of wire insulation creep and ergonomic latch release is simple to operate and reduces transmission of wire loads to contacts is colored blue for clear identification. Housings improving service life are a black UL94 V-0 flame retardant material. • Low connector mating forces PowerMod HP contacts are durable and rated for circuit interruption (true hot-pluggable). Connectors are easily mated and unmated Series B contacts are available in 1/0 to 4/0 American wire gauge and 50mm² to 95mm² • Silver plated, high conductivity metric wire sizes for global design freedom. Our contacts optional strain relief ensures superior contact Offers greater longevity for high power, reliability under adverse operating conditions. elevated temperature applications APP PowerMod HP connectors embody the • Ease of assembly highest quality in the industry and meet all Intuitive design allows for simplicity of assembly applicable industry standards. SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 16.5 lbs. (74N) avg UL 450 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 250 Amps Contact Retention Force 150 lbs. (667N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) 1/0 to 4/0 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 50 to 95 b. Under Load(Hot Plug 250 cycles @ 48V) 150A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Single Pole Male Components Series Series Gender Model Wire Size Part Number Description PMHP B M 01 P04 PMHPBM01 Housing Kit, Male, Single Pole, Straight B * PMHPBM02 Housing Kit with Cable Clamp, Male, Single Pole, Straight M - Male PMHPBP04 Pin, Series B, Crimp for 1/0 AWG to 50mm² wire 01 - Single Pole Straight PMHPBP03 Pin, Series B, Crimp for 2/0 AWG to 70mm² wire 02 - Single Pole Straight with Cable Clamp PMHPBP02 Pin, Series B, Crimp for 95mm² wire P04 - 1/0 AWG to 50mm² PMHPBP01 Pin, Series B, Crimp for 4/0 AWG wire P03 - 2/0 AWG to 70mm² PMHPBC01 Single Pole cable clamp kit P02 - 95mm² P01 - 4/0 AWG * Maximum wire size 4/0 AWG - 24 - Single Pole Male - Series B ORDERING INFORMATION TEMPERATURE CHART PowerMod®HP Single Pole Series “B” Tooling Temperature Rise Pneumatic Production Tool 70 Part Number of 60 Number Locator P/N Crimps Wire Size Die P/N 50 4/0 1387G2 1303G3 1304G25 2 40 95mm² 1387G2 1303G17 1304G25 2 30 2/0-70mm² 1387G2 1303G16 1304G23 2 20 1/0-50mm² 10 1387G2 1303G8 1304G23 2 0 Hand Tool 0 50 100 150 200 250 300 350 400 450 Number of Current (A) Hydraulic Battery Crimps Wire Size Die P/N 1/0 cable 2/0 cable 4/0 cable 4/0 1387G3 1370 1322G14 2 * Double crimp is required to achieve stated electrical specifications 95mm² 1387G3 1370 1322G1 2 2/0-70mm² 1387G3 1370 1322G3 2 PowerMod®HP Single Pole De-rating Curve Series “B” 1/0-50mm² 1387G3 1370 1322G13 2 Per IEC 60512-5 110 Hydraulic Tool 100 90 Part Number 80 Number of Crimps Wire Size 70 60 4/0 1368 2 50 95mm² 40 1368 2 30 2/0-70mm² 1368 2 20 10 1/0-50mm² 1368 2 0 0 50 100 150 200 250 300 350 400 450 500 550 600 DIMENSIONS Current (A) Front Without Front With 2/0 cable 1/0 cable 4/0 cable * Double crimp is required to achieve stated electrical specifications Strain Relief Strain Relief MATING CONNECTORS [ 39.3 ] [ 49.5 ] 1.55 1.95 Single Pole Right Single Pole Female Angle Female [ 42.6 ] [ 44.8 ] 1.68 1.76 Side [ 98.4 ] 3.88 [ 80.8 ] 3.18 All Data Subject To Change Without Notice - 25 - Temperature (°C) Ambient Temperature (°C) ® PowerMod HP Single Pole Female - Series B PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power • Positive Latching Interconnections for the Electronics Industry. Integral latches with ergonomic release provide over 50 lbs retention The touch-safe, positive latching, PowerMod HP female connector design presents a new standard for high power connector safety. The • Touch safe female connectors ergonomic latch release is simple to operate Provides IP20 protection for safe, energized use and is colored blue for clear identification. outside the electronics cabinet Housings are a black UL94 V-0 flame retardant material. • High performance, hot pluggable female contacts PowerMod HP contacts are durable and rated for circuit interruption (true hot-pluggable). Our patented design provides greater longevity Series B contacts are available in 1/0 to 4/0 for high power, elevated temperature applications American wire gauge and 50mm² to 95mm² metric wire sizes for global design freedom. • Strain relief option Our optional strain relief ensures superior Reduces risk of wire insulation creep and reduces contact reliability under adverse operating transmission of wire loads to contacts improving conditions. service life APP PowerMod HP connectors embody the highest quality in the industry and meet all • Low connector mating forces applicable industry standards. Connectors are easily mated and unmated SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 16.5 lbs. (74N) avg UL 450 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 250 Amps Contact Retention Force 150 lbs. (667N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) 1/0 to 4/0 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 50 to 95 b. Under Load(Hot Plug 250 cycles @ 48V) 150A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Single Pole Female Components Series Series Gender Model Wire Size Part PMHP B F 01 S04 Number Description PMHPBF01 Housing Kit, Female, Single Pole, Straight B * PMHPBF02 Housing Kit with Cable Clamp, Female, Single Pole, Straight F - Female PMHPBS04 Socket, Series B, Crimp for 1/0 AWG to 50mm² wire 01 - Single Pole Straight PMHPBS03 Socket, Series B, Crimp for 2/0 AWG to 70mm² wire 02 - Single Pole Straight with Cable Clamp PMHPBS02 Socket, Series B, Crimp for 95mm² wire S04 - 1/0 AWG to 50mm² PMHPBS01 Socket, Series B, Crimp for 4/0 AWG wire S03 - 2/0 AWG to 70mm² PMHPBC01 Single Pole Cable Clamp Kit S02 - 95mm² S01 - 4/0 AWG * Maximum wire size 4/0 AWG - 26 - Single Pole Female - Series B ORDERING INFORMATION TEMPERATURE CHART PowerMod®HP Single Pole Series “B” Tooling Temperature Rise Pneumatic Production Tool 70 Part Number of 60 Number Locator P/N Crimps Wire Size Die P/N 50 4/0 1387G2 1303G3 1304G25 2 40 95mm² 1387G2 1303G17 1304G25 2 30 2/0-70mm² 1387G2 1303G16 1304G23 2 20 1/0-50mm² 1387G2 1303G8 1304G23 2 10 0 Hand Tool 0 50 100 150 200 250 300 350 400 450 Number of Current (A) Hydraulic Battery Crimps Wire Size Die P/N 1/0 cable 2/0 cable 4/0 cable 4/0 1387G3 1370 1322G14 2 * Double crimp is required to achieve stated electrical specifications 95mm² 1387G3 1370 1322G1 2 2/0-70mm² 1387G3 1370 1322G3 2 PowerMod®HP Single Pole De-rating Curve Series “B” 1/0-50mm² 1387G3 1370 1322G13 2 Per IEC 60512-5 110 Hydraulic Tool 100 90 Part Number 80 Number of Crimps Wire Size 70 60 4/0 1368 2 50 40 95mm² 1368 2 30 2/0-70mm² 20 1368 2 10 1/0-50mm² 1368 2 0 0 50 100 150 200 250 300 350 400 450 500 550 600 DIMENSIONS Current (A) 2/0 cable 1/0 cable 4/0 cable Front Without Strain Relief Front With Strain Relief * Double crimp is required to achieve stated electrical specifications [ 43.6 ] 1.72 [ 49.5 ] MATING CONNECTORS 1.95 [ 39.0 ] 1.54 Single Pole Bus Bar Male Single Pole Male [ 45.9 ] 1.81 Side [ 98.8 ] 3.89 [ 81.3 ] 3.20 All Data Subject To Change Without Notice - 27 - Temperature (°C) Ambient Temperature (°C) ® PowerMod HP Single Pole Right Angle Female - Series B PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power • Right angle connector Interconnections for the Electronics Industry. Offers short mated length for tight wiring applications The touch-safe, positive latching, PowerMod HP female connector design presents a new • Positive latching standard for high power connector safety. The ergonomic latch release is simple to operate Integral Latches with ergonomic release provide and is colored blue for clear identification. over 50 lbs retention Housings are a black UL94 V-0 flame retardant material. • Touch safe female connectors Provides IP20 protection for safe, energized use PowerMod HP contacts are durable and rated outside the electronics cabinet for circuit interruption (true hot-pluggable). Series B contacts are available in 1/0 to 4/0 2 2 • High performance, hot pluggable American wire gauge and 50mm to 95mm female contacts metric wire sizes for global design freedom. Our *strain relief ensures superior contact Our patented design provides greater longevity for reliability under adverse operating conditions. high power, elevated temperature applications APP PowerMod HP connectors embody the • Low connector mating forces highest quality in the industry and meet all Connectors are easily mated and un-mated applicable industry standards. * Strain relief not optional on right angle SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 16.5 lbs. (74N) avg UL 450 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 250 Amps Contact Retention Force 150 lbs. (667N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) 1/0 to 4/0 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 50 to 95 b. Under Load(Hot Plug 250 cycles @ 48V) 150A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION Components PowerMod HP Part Number Plan - Single Pole Right Angle Female Part Series Series Gender Model Wire Size Number Description PMHPBF03 Housing Kit with Cable Clamp, Female, Single Pole, R/A PMHP B F 3 S09 PMHPBS09 Socket, Series B, Crimp for 1/0 AWG to 50mm² wire B * PMHPBS08 Socket, Series B, Crimp for 2/0 AWG to 70mm² wire F - Female PMHPBS07 Socket, Series B, Crimp for 95mm² wire 03 - Single Pole R/A with cable clamp PMHPBS06 Socket, Series B, Crimp for 4/0 AWG wire S09 - 1/0 AWG to 50mm² S08 - 2/0 AWG to 70mm² S07 - 95mm² S06 - 4/0 AWG * Maximum wire size 4/0 AWG - 28 - Single Pole Right Angle Female - Series B ORDERING INFORMATION TEMPERATURE CHART PowerMod®HP Single Pole Series “B” Tooling Temperature Rise Pneumatic Production Tool 70 Part Number of 60 Number Locator P/N Crimps Wire Size Die P/N 50 4/0 1387G2 1303G3 1304G24 2 40 95mm² 1387G2 1303G17 1304G24 2 30 2/0-70mm² 1387G2 1303G16 1304G22 2 20 1/0-50mm² 1387G2 1303G8 1304G22 2 10 0 Hand Tool 0 50 100 150 200 250 300 350 400 450 Number of Current (A) Hydraulic Battery Crimps Wire Size Die P/N 1/0 cable 2/0 cable 4/0 cable 4/0 1387G3 1370 1322G14 2 * Double crimp is required to achieve stated electrical specifications 95mm² 1387G3 1370 1322G1 2 2/0-70mm² 1387G3 1370 1322G3 2 PowerMod®HP Single Pole De-rating Curve Series “B” 1/0-50mm² 1387G3 1370 1322G13 2 Per IEC 60512-5 110 Hydraulic Tool 100 90 Part Number of 80 Number Crimps Wire Size 70 60 4/0 1368 2 50 95mm² 40 1368 2 30 2/0-70mm² 1368 2 20 10 1/0-50mm² 1368 2 0 0 50 100 150 200 250 300 350 400 450 500 550 600 DIMENSIONS Current (A) Side 1/0 cable 2/0 cable 4/0 cable * Double crimp is required to achieve stated electrical specifications [ 34.5 ] [ 85.6 ] 1.36 3.37 MATING CONNECTORS Single Pole Male Single Pole Bus Bar Male Top Front [ 87.6 ] 3.45 [ 49.5 ] 1.95 All Data Subject To Change Without Notice - 29 - Ambient Temperature (°C) Temperature (°C) ® PowerMod HP Single Pole Bus Bar - Series B PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power • Low connector mating forces Interconnections for the Electronics Industry. Connectors are easily mated and un-mated APP PowerMod HP connectors embody the • Silver plated, high conductivity highest quality in the industry and meet all contacts applicable industry standards. Offers greater longevity for high power, elevated temperature applications • Ease of assembly Intuitive design allows for simplicity of assembly SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 16.5 lbs. (74N) avg UL 450 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 250 Amps Contact Retention Force 150 lbs. (667N) min UL / CSA Voltage Rating 600 Volts Mating Bus Bar .12 [3.0] min a. No Load(Contact/Disconnect Cycles) 500 Cycles .25 [6.4] max b. Under Load(Hot Plug 250 cycles @ 48V) 150A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Single Pole Bus Bar Components Series Series Gender Model Wire Size Part PMHP B M 04 P06 Number Description B * PMHPBP06 Pin Series B, Bus Bar M - Male 04 - Bus Bar Mount P06 - Pin Bus Bar - 30 - Single Pole Bus Bar - Series B ORDERING INFORMATION TEMPERATURE CHART PowerMod®HP Single Pole Series “B” Tooling For Mating Connectors Temperature Rise Pneumatic Production Tool 70 60 Locator P/N Locator P/N 50 Part Standard Right Angle Number 40 Number Series Series of Crimps Wire Size Die P/N 30 4/0 1387G2 1303G3 1304G25 1304G24 2 20 95mm² 1387G2 1303G17 1304G25 1304G24 2 10 2/0-70mm² 1387G2 1303G16 1304G23 1304G22 2 0 1/0-50mm² 1387G2 1303G8 1304G23 1304G22 2 0 50 100 150 200 250 300 350 400 450 Current (A) Hand Tool 2/0 cable 1/0 cable 4/0 cable Number of * Double crimp is required to achieve stated electrical specifications Hydraulic Battery Crimps Wire Size Die P/N 4/0 1387G3 1370 1322G14 2 95mm² 1387G3 1370 1322G1 2 PowerMod®HP Single Pole De-rating Curve Series “B” Per IEC 60512-5 2/0-70mm² 1387G3 1370 1322G3 2 110 100 1/0-50mm² 1387G3 1370 1322G13 2 90 80 Hydraulic Tool 70 60 50 Part Number 40 Number of Crimps Wire Size 30 20 4/0 1368 2 10 95mm² 1368 2 0 0 50 100 150 200 250 300 350 400 450 500 550 600 2/0-70mm² 1368 2 Current (A) 1/0-50mm² 1368 2 1/0 cable 2/0 cable 4/0 cable DIMENSIONS * Double crimp is required to achieve stated electrical specifications Front Side MATING CONNECTORS Single Pole Right Single Pole Female [ 28.4 ] [ 39.5 ] BUSBAR 1.56 1.12 Angle Female [ 28.4 ] [ 16.3 ] 1.12 6.4 Back 45° [ 12.7 ] .50 [ 9.50 ] [ 4.7 ] Ø .374 Ø .186 HOUSING OUTLINE All Data Subject To Change Without Notice - 31 - Ambient Temperature (°C) Temperature (°C) ® PowerMod HP Dual Pole Male - Series B PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power • Positive latching Interconnections for the Electronics Industry. Integral latches with ergonomic release provide over 50 lbs retention The touch-safe, positive latching, PowerMod HP female connector design presents a new • Strain relief option standard for high power connector safety. The Reduces risk of wire insulation creep and ergonomic latch release is simple to operate reduces transmission of wire loads to contacts and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant improving service life material. • Low connector mating forces PowerMod HP contacts are durable and rated Connectors are easily mated and un-mated for circuit interruption (true hot-pluggable). Series B contacts are available in 1/0 to 4/0 • Silver plated, high conductivity American wire gauge and 50mm² to 952mm² contacts metric wire sizes for global design freedom. Offers greater longevity for high power, Our optional strain relief ensures superior elevated temperature applications contact reliability under adverse operating conditions. • Ease of assembly APP PowerMod HP connectors embody the Intuitive design allows for simplicity of assembly highest quality in the industry and meet all applicable industry standards. SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 33 lbs. (147N) avg UL 400 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 250 Amps Contact Retention Force 150 lbs. (667N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) 1/0 to 4/0 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 50 to 95 b. Under Load(Hot Plug 250 cycles @ 48V) 150A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Male Components Series Series Gender Model Wire Size Part Number Description PMHP B M 11 P04 PMHPBM11 Housing Kit, Male, Dual Pole, Straight B * PMHPBM12 Housing Kit with Cable Clamp, Male, Dual Pole, Straight M - Male PMHPBP04 Pin, Series B, Crimp for 1/0 AWG to 50mm² wire 11 - Dual Pole Straight 12 - Dual Pole Straight with Cable Clamp PMHPBP03 Pin, Series B, Crimp for 2/0 AWG to 70mm² wire PMHPBP02 Pin, Series B, Crimp for 95mm² wire P04 - 1/0 AWG to 50mm² PMHPBP01 Pin, Series B, Crimp for 4/0 AWG wire P03 - 2/0 AWG to 70mm² PMHPBC02 Dual Pole Cable Clamp Kit P02 - 95mm² P01 - 4/0 AWG * Maximum wire size 4/0 AWG - 32 - Dual Pole Male - Series B ORDERING INFORMATION TEMPERATURE CHART PowerMod®HP Dual Pole Series “B” Tooling Temperature Rise Pneumatic Production Tool 70 Part Number of 60 Number Locator P/N Crimps Wire Size Die P/N 50 4/0 1387G2 1303G3 1304G25 2 40 95mm² 1387G2 1303G17 1304G25 2 30 2/0-70mm² 1387G2 1303G16 1304G23 2 20 10 1/0-50mm² 1387G2 1303G8 1304G23 2 0 Hand Tool 0 50 100 150 200 250 300 350 400 Number of Current (A) Hydraulic Battery Crimps Wire Size Die P/N 2/0 cable 1/0 cable 4/0 cable 4/0 1387G3 1370 1322G14 2 * Double crimp is required to achieve stated electrical specifications 95mm² 1387G3 1370 1322G1 2 2/0-70mm² 1387G3 1370 1322G3 2 PowerMod®HP Dual Pole De-rating Curve Series “B” 1/0-50mm² 1387G3 1370 1322G13 2 Per IEC 60512-5 110 100 Hydraulic Tool 90 Part Number 80 Number of Crimps Wire Size 70 60 4/0 1368 2 50 40 95mm² 1368 2 30 20 2/0-70mm² 1368 2 10 1/0-50mm² 1368 2 0 0 50 100 150 200 250 300 350 400 450 500 DIMENSIONS Current (A) 1/0 cable 2/0 cable 4/0 cable Front Without Strain Relief Side * Double crimp is required to achieve stated electrical specifications MATING CONNECTORS Dual Pole Straight Dual Pole Right Angle Female Female [ 39.6 ] [ 36.8 ] 1.56 [100.4] 1.45 [ 82.8 ] 3.95 3.26 [81.5] 3.21 Front With Strain Relief [ 87.7 ] 3.45 All Data Subject To Change Without Notice - 33 - Ambient Temperature (°C) Temperature (°C) ® PowerMod HP Dual Pole Female - Series B PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power • Positive latching Interconnections for the Electronics Industry. Integral latches with ergonomic release provide over 50 lbs retention The touch-safe, positive latching, PowerMod HP female connector design presents a new • Touch safe female connectors standard for high power connector safety. The Provides IP20 protection for safe, energized ergonomic latch release is simple to operate use outside the electronics cabinet and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant • High performance, hot pluggable material. female contacts PowerMod HP contacts are durable and rated Our patented design provides greater longevity for circuit interruption (true hot-pluggable). for high power, elevated temperature applications Series B contacts are available in 1/0 to 4/0 2 2 American wire gauge and 50mm to 95mm • Strain relief option metric wire sizes for global design freedom. Reduces risk of wire insulation creep and Our optional strain relief ensures superior reduces transmission of wire loads to contacts contact reliability under adverse operating improving service life conditions. • Low connector mating forces APP PowerMod HP connectors embody the Connectors are easily mated and un-mated highest quality in the industry and meet all applicable industry standards. SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 33 lbs. (147N) avg UL 400 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 250 Amps Contact Retention Force 150 lbs. (667N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) 1/0 to 4/0 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 50 to 95 b. Under Load(Hot Plug 250 cycles @ 48V) 150A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Female Components Series Size Gender Model Wire Size Part Number Description PMHP B F 11 S04 PMHPBF11 Housing Kit, Female, Dual Pole, Straight B * PMHPBF12 Housing Kit with Cable Clamp, Female, Dual Pole, Straight F - Female PMHPBS04 Socket, Series B, Crimp for 1/0 AWG to 50mm² wire 11 - Dual Pole Straight 12 - Dual Pole Straight with Cable Clamp PMHPBS03 Socket, Series B, Crimp for 2/0 AWG to 70mm² wire PMHPBS02 Socket, Series B, Crimp for 95mm² wire S04 - 1/0 AWG to 50mm² PMHPBS01 Socket, Series B, Crimp for 4/0 AWG wire S03 - 2/0 AWG to 70mm² S02 - 95mm² PMHPBC02 Dual Pole Cable Clamp Kit S01 - 4/0 AWG * Maximum wire size 4/0 AWG - 34 - Dual Pole Female - Series B ORDERING INFORMATION TEMPERATURE CHART PowerMod®HP Dual Pole Series “B” Tooling Temperature Rise Pneumatic Production Tool 70 Part Number of 60 Number Locator P/N Crimps Wire Size Die P/N 50 4/0 1387G2 1303G3 1304G25 2 40 95mm² 1387G2 1303G17 1304G25 2 30 2/0-70mm² 1387G2 1303G16 1304G23 2 20 1/0-50mm² 1387G2 1303G8 1304G23 2 10 0 Hand Tool 0 50 100 150 200 250 300 350 400 Number of Current (A) Hydraulic Battery Crimps Wire Size Die P/N 2/0 cable 1/0 cable 4/0 cable 4/0 1387G3 1370 1322G14 2 * Double crimp is required to achieve stated electrical specifications 95mm² 1387G3 1370 1322G1 2 2/0-70mm² 1387G3 1370 1322G3 2 PowerMod®HP Dual Pole De-rating Curve Series “B” 1/0-50mm² 1387G3 1370 1322G13 2 Per IEC 60512-5 110 Hydraulic Tool 100 90 Part Number 80 Number of Crimps Wire Size 70 60 4/0 1368 2 50 40 95mm² 1368 2 30 2/0-70mm² 1368 2 20 10 1/0-50mm² 1368 2 0 0 50 100 150 200 250 300 350 400 450 500 DIMENSIONS Current (A) Front Without Front With 2/0 cable 1/0 cable 4/0 cable Strain Relief Strain Relief * Double crimp is required to achieve stated electrical specifications [ 36.8 ] MATING CONNECTORS 1.45 [ 87.6 ] Dual Pole Dual Pole Panel [ 82.7 ] 3.45 3.25 Straight Male Mount Male Side [101.8] 3.98 [82.8] 3.26 All Data Subject To Change Without Notice - 35 - Ambient Temperature (°C) Temperature (°C) ® PowerMod HP Dual Pole Right Angle Female - Series B PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power • Right angle connector Interconnections for the Electronics Industry. Offers short mated length for tight wiring applications The touch-safe, positive latching, PowerMod HP female connector design presents a new • Positive latching standard for high power connector safety. The Integral Latches with ergonomic release provide ergonomic latch release is simple to operate over 50 lbs retention and is colored blue for clear identification. Housings are a black UL94 V-0 flame retardant material. • Touch safe female connectors Provides IP20 protection for safe, energized use PowerMod HP contacts are durable and rated outside the electronics cabinet for circuit interruption (true hot-pluggable). Series B contacts are available in 1/0 to 4/0 • High performance, hot pluggable 2 2 American wire gauge and 50mm to 95mm female contacts metric wire sizes for global design freedom. Our patented design provides greater longevity Our *strain relief ensures superior contact for high power, elevated temperature applications reliability under adverse operating conditions. • Low connector mating forces APP PowerMod HP connectors embody the highest quality in the industry and meet all Connectors are easily mated and un-mated applicable industry standards. * Strain relief not optional on right angle SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 33 lbs. (147N) avg UL 400 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 250 Amps Contact Retention Force 150 lbs. (667N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) 1/0 to 4/0 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 50 to 95 b. Under Load(Hot Plug 250 cycles @ 48V) 150A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Components Right Angle Female Part Series Series Gender Model Wire Size Number Description PMHPBF13 Housing Kit With Cable Clamp, Female, Dual Pole, R/A PMHP B F 13 S09 PMHPBS09 Socket, Series B, Crimp for 1/0 AWG to 50mm² B * PMHPBS08 Socket, Series B, Crimp for 2/0 AWG to 70mm² F - Female PMHPBS07 Socket, Series B, Crimp for 95mm² wire 13 - Dual Pole R/A with Cable Clamp PMHPBS06 Socket, Series B, Crimp for 4/0 AWG wire S09 - 1/0 AWG to 50mm² S08 - 2/0 AWG to 70mm² S07 - 95mm² S06 - 4/0 AWG * Maximum wire size 4/0 AWG - 36 - Dual Pole Right Angle Female - Series B TEMPERATURE CHART ORDERING INFORMATION PowerMod®HP Dual Pole Series “B” Tooling Temperature Rise Pneumatic Production Tool 70 Part Number of 60 Number Locator P/N Crimps Wire Size Die P/N 50 4/0 1387G2 1303G3 1304G24 2 40 95mm² 1387G2 1303G17 1304G24 2 30 2/0-70mm² 1387G2 1303G16 1304G22 2 20 10 1/0-50mm² 1387G2 1303G8 1304G22 2 0 Hand Tool 0 50 100 150 200 250 300 350 400 Number of Current (A) Hydraulic Battery Crimps Wire Size Die P/N 2/0 cable 1/0 cable 4/0 cable 4/0 1387G3 1370 1322G14 2 * Double crimp is required to achieve stated electrical specifications 95mm² 1387G3 1370 1322G1 2 2/0-70mm² 1387G3 1370 1322G3 2 PowerMod®HP Dual Pole De-rating Curve Series “B” 1/0-50mm² 1387G3 1370 1322G13 2 Per IEC 60512-5 110 Hydraulic Tool 100 90 Part Number of 80 Number Crimps Wire Size 70 60 4/0 1368 2 50 95mm² 40 1368 2 30 2/0-70mm² 1368 2 20 10 1/0-50mm² 1368 2 0 0 50 100 150 200 250 300 350 400 450 500 DIMENSIONS Current (A) Front With Side With 1/0 cable 2/0 cable 4/0 cable Strain Relief Strain Relief * Double crimp is required to achieve stated electrical specifications [ 34.9 ] [ 39.6 ] 1.37 1.56 MATING CONNECTORS Dual Pole Dual Pole [ 85.2 ] 3.35 Straight Male Panel Mount Male [ 81.8 ] 3.22 [ 89.2 ] Top 3.51 All Data Subject To Change Without Notice - 37 - Ambient Temperature (°C) Temperature (°C) ® PowerMod HP Dual Pole Panel Mount Male - Series B PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power • Positive latching Interconnections for the Electronics Industry. Integral Latches with ergonomic release The touch-safe PowerMod HP female panel provide over 50 lbs retention connector is designed for high power connector safety. Male panel connectors • Low connector mating forces are designed for blind mating with female Connectors are easily mated and un-mated panel connectors or positive latching with female cable connectors. Housings are a black UL94 V-0 flame retardant material. • Blind mate panel mount option Panel Mount Provides over +/- .125" (3mm) of float mount PowerMod HP contacts are durable and capability rated for circuit interruption (true hot- pluggable). Series B contacts are available in 1/0 to 4/0 American wire gauge and • Ease of assembly 50mm² to 95mm² metric wire sizes for global Intuitive design allows for simplicity of design freedom. assembly Our optional blind mating hardware accommodates up to +/- .125" (3mm) of misalignment and is available for both male and female panel connectors. APP PowerMod HP connectors embody the Panel Mount Blind Mate highest quality in the industry and meet all applicable industry standards. SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 33 lbs. (147N) avg UL 400 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 250 Amps Contact Retention Force 150 lbs. (667N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) 1/0 to 4/0 a No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 50 to 95 b. Under Load(Hot Plug 250 cycles @ 48V) 150A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Components Panel Mount Male Part Series Series Gender Model Wire Size Number Description PMHPBM14 Housing Kit, Male, Dual Pole, Panel Mount With Key PMHP B M 14 P04 PMHPBM15 Housing Kit, Male, Dual Pole, Panel Mount No Key with B * Blindmate Post M - Male PMHPBP04 Pin, Series B, Crimp for 1/0 AWG to 50mm² wire 14 - Dual Pole Male Panel Mount PMHPBP03 Pin, Series B, Crimp for 2/0 AWG to 70mm² wire 15 - Dual Pole Male Blindmate Panel Mount PMHPBP02 Pin, Series B, Crimp for 95mm² wire P04 - 1/0 AWG to 50mm² PMHPBP01 Pin, Series B, Crimp for 4/0 AWG wire P03 - 2/0 AWG to 70mm² PMHPBFMH Float Mount Kit P02 - 95mm² P01 - 4/0 AWG * Maximum wire size 4/0 AWG - 38 - Dual Pole Panel Mount Male - Series B ORDERING INFORMATION TEMPERATURE CHART PowerMod®HP Dual Pole Series “B” Tooling Temperature Rise Pneumatic Production Tool 70 Part Number of 60 Number Locator P/N Crimps Wire Size Die P/N 50 4/0 1387G2 1303G3 1304G25 2 40 95mm² 1387G2 1303G17 1304G25 2 30 2/0-70mm² 1387G2 1303G16 1304G23 2 20 1/0-50mm² 10 1387G2 1303G8 1304G23 2 0 Hand Tool 0 50 100 150 200 250 300 350 400 Number of Current (A) Hydraulic Battery Crimps Wire Size Die P/N 2/0 cable 1/0 cable 4/0 cable 4/0 1387G3 1370 1322G14 2 * Double crimp is required to achieve stated electrical specifications 95mm² 1387G3 1370 1322G1 2 2/0-70mm² 1387G3 1370 1322G3 2 PowerMod®HP Dual Pole De-rating Curve Series “B” 1/0-50mm² 1387G3 1370 1322G13 2 Per IEC 60512-5 110 Hydraulic Tool 100 90 Part Number 80 Number of Crimps Wire Size 70 60 4/0 1368 2 50 40 95mm² 1368 2 30 2/0-70mm² 1368 2 20 10 1/0-50mm² 1368 2 0 0 50 100 150 200 250 300 350 400 450 500 DIMENSIONS Current (A) Front Top OPTIONAL 1/0 cable 2/0 cable 4/0 cable GUIDE POST [ 47.4 ] FOR BLINDMATING * Double crimp is required to achieve stated electrical specifications 1.87 [ 68.9 ] [ 110.1 ] MATING CONNECTORS 2.71 4.34 [ 74.8 ] [ 12.7 ] Dual Pole Panel Mount Female - (mates with panel mount blind [ 80.8 ] 2.94 .50 mate only) 3.18 Cut Out +0.08 7.14 0 ø .281 (4) +.003 [ 80.83 ] -.000 3.182 [ 14.61 ] [ 19.43 ] .575 (2) .765 Dual Pole Straight Dual Pole Right Angle Female Female [ 38.86 ] [ 29.21 ] 1.53 1.150 (2) [ 87.88 ] (2) FIXED MOUNT [ 3 ] [ 99.57 ] 3.46 .12 MAX FLOAT MOUNT 3.92 All Data Subject To Change Without Notice - 39 - Ambient Temperature (°C) Temperature (°C) ® PowerMod HP Dual Pole Panel Mount Blind Mate Female - Series B PowerMod HP connectors, developed by Features Anderson Power Products, are the innovative New Generation of High Power • Blind mate panel mount option Interconnections for the Electronics Industry. Provides over +/- .125" (3mm) of float mount capability The touch-safe PowerMod HP female panel connector is designed for high power connector safety. Male panel connectors are •Touch safe female connectors designed for blind mating with female panel Provides IP20 protection for safe, energized use connectors or positive latching with female outside the electronics cabinet cable connectors. Housings are a black UL94 V-0 flame retardant material. • High performance, hot pluggable PowerMod HP contacts are durable and female contacts rated for circuit interruption (true hot- Our patented design provides greater longevity for pluggable). Series B contacts are available high power, elevated temperature applications in 1/0 to 4/0 American wire gauge and 50mm² to 95mm² metric wire sizes for global design freedom. • Low connector mating forces Connectors are easily mated and un-mated Our optional blind mating hardware accommodates up to +/- .125" (3mm) of • Ease of assembly misalignment and is available for both male Intuitive design allows for simplicity of assembly and female panel connectors. APP PowerMod HP connectors embody the highest quality in the industry and meet all applicable industry standards. SPECIFICATIONS Electrical Mechanical Current Rating Mating Force 33 lbs. (147N) avg UL 400 Amps Latch Retention Force 50 lbs. (222N) min CSA (30°C Rise) 250 Amps Contact Retention Force 150 lbs. (667N) min UL / CSA Voltage Rating 600 Volts Mating Wire Size (AWG) 1/0 to 4/0 a. No Load(Contact/Disconnect Cycles) 500 Cycles (mm²) 50 to 95 b. Under Load(Hot Plug 250 cycles @ 48V) 150A Insulation Withstanding Voltage 2200 Volts Materials Operating Temperature Range °C minus 40-130 °C Housing & Cable Clamp PBT UL94 V-0 Ambient Temperature Range °C minus 40-85 °C Latch PEI UL94 V-0 Contacts Copper alloy silver plate Hardware Steel zinc chromate ORDERING INFORMATION PowerMod HP Part Number Plan - Dual Pole Components Panel Mount Blind Mate Female Part Series Series Gender Model Wire Size Number Description PMHPBF14 Housing Kit, Female, Dual Pole, Panel Mount PMHP B F 14 S04 PMHPBS04 Socket, Series B, Crimp for 1/0 AWG to 50mm² wire B * PMHPBS03 Socket, Series B, Crimp for 2/0 AWG to 70mm² wire F - Female PMHPBS02 Socket, Series B, Crimp for 95mm² wire 14 - Dual Pole Female Panel Mount PMHPBS01 Socket, Series B, Crimp for 4/0 AWG wire S04 - 1/0 AWG to 50mm² PMHPBFMH Float Mount Kit S03 - 2/0 AWG to 70mm² S02 - 95mm² S01 - 4/0 AWG * Maximum wire size 4/0 AWG - 40 - Dual Pole Panel Mount Blind Mate Female - Series B ORDERING INFORMATION TEMPERATURE CHART PowerMod®HP Dual Pole Series “B” Tooling Temperature Rise Pneumatic Production Tool 70 Part Number of 60 Number Locator P/N Crimps Wire Size Die P/N 50 4/0 1387G2 1303G3 1304G25 2 40 95mm² 1387G2 1303G17 1304G25 2 30 2/0-70mm² 1387G2 1303G16 1304G23 2 20 1/0-50mm² 10 1387G2 1303G8 1304G23 2 0 Hand Tool 0 50 100 150 200 250 300 350 400 Number of Current (A) Hydraulic Battery Crimps Wire Size Die P/N 2/0 cable 1/0 cable 4/0 cable 4/0 1387G3 1370 1322G14 2 * Double crimp is required to achieve stated electrical specifications 95mm² 1387G3 1370 1322G1 2 2/0-70mm² 1387G3 1370 1322G3 2 PowerMod®HP Dual Pole De-rating Curve Series “B” 1/0-50mm² 1387G3 1370 1322G13 2 Per IEC 60512-5 110 Hydraulic Tool 100 90 Part Number 80 Number of Crimps Wire Size 70 60 4/0 1368 2 50 40 95mm² 1368 2 30 2/0-70mm² 1368 2 20 10 1/0-50mm² 1368 2 0 0 50 100 150 200 250 300 350 400 450 500 DIMENSIONS Current (A) 2/0 cable 1/0 cable 4/0 cable Front Top [ 39.6 ] [ 35.6 ] [ 29.5 ] 1.40 * Double crimp is required to achieve stated electrical specifications 1.56 1.16 [ 45.5 ] 1.79 [ 47.3 ] 1.86 MATING CONNECTORS [ 67.8 ] [ 110.1 ] 2.67 4.33 Dual Pole Panel Mount Blind Mate Male +0.08 7.14 0 ø .281 (4) Cut Out +.003 [ 80.83 ] -.000 3.182 [ 14.61 ] [ 19.43 ] .575 (2) .765 [ 38.86 ] [ 29.21 ] 1.53 1.150 (2) [ 87.88 ] (2) FIXED MOUNT [ 3 ] [ 99.57 ] 3.46 .12 MAX FLOAT MOUNT 3.92 All Data Subject To Change Without Notice - 41 - Ambient Temperature (°C) Temperature (°C) Connector Notes For customer drawings, assembly instructions and individual data sheets, please visit www.andersonpower.com. - 42 - ® Power Drawer Connector Family FEATURES • Mixed power and signal contacts Use of a single connector simplifies system tolerances and manufacturing • Industry standard contacts Allows for cross mating with competitive product • Wide selection of contact termination Provides the designer a wide variety of packaging options • First-mate and last-mate capability Grounds and powers the system before mating of signal circuits • Integral guide pins Corrects misalignment during blind mating • Optional floating mount Reduces fatiguing stress on connectors during blindmating PRODUCT RANGE Electrical #8 #12 #20 Materials Current Rating - amps 75 35 5 Insulator PBT UL94 V -0 V oltage Rating - volts 600 600 600 Crimp Pin or Socket Body Copper alloy V oltage Drop mV 6.00 3.30 0.70 Solder Cup Pin or Socket Body Brass Insulator Dielectric Strength 2200 VDC PCB Pin or Socket Body Brass W orking T emperature Range -40 to +125 degree °C Female Contact BeCu Contact Plating Mechanical #8 #12 #20 #8 and #12 Silver Over Nickel Insertion Force Per Contact - lbs 2.00 1.80 0.43 #20 and #12AU Gold Over Nickel - kg 0.91 0.82 0.20 Extraction Force Per Contact - lbs 1.26 1.02 0.07 - kg 0.57 0.46 0.03 PRODUCT INFORMA TION Anderson Power Products new line of power drawer series connectors gives our customers more selections than ever, to meet their power connector needs. These cost effective, mixed power and signal drawer connectors are manufactured using the same high quality standards that have made APP a leader in the power connector industry for years. The 35 and 75 amp Power Drawer connectors are a cost-effective, mixed power and signal drawer connector. The connectors are used on "N + 1" power supply and inverter systems. APP's versatile Power Drawer connectors offers the designer a wide variety of options. The 75 amp Power Drawer can be configured with up to four #8 AWG, nine #12 AWG and twenty-four #20 AWG contacts. Both pin and socket contacts are available with crimp, solder cup or printed circuit board termination. The 35 amp Power Drawer can be configured with up to eight #12 AWG, eight #16 AWG, four #16 AWG, four #12 AWG and twenty-one #20 AWG contacts. Both connectors can be cross-mated with competitor product. The connector's pin contacts can also be specified for first-mate and last-mate connection. This allows the electronic system to be grounded and mating electronically verified, before the power circuits are energized. The APP Power Drawer connectors also feature integral guide pins, which correct misalignment during blind mating. Additionally, the connector offers an optional floating mount, reducing the fatigue stress on the connector during blind mating. The drawer series can be used for a wide range of drawer-type applications such as rectifiers, inverters, mainframe computers, servers telecommunications and network equipment. All Data Subject To Change Without Notice - 43 - ® 35 amp Power Drawer Connector Anderson Power Products new line of FEATURES power drawer series connectors gives our customers more selections than ever to • Industry standard contacts Allows for cross mating with competitive product meet their power connector needs. These cost effective, mixed power and signal • Wide selection of contact drawer connectors are manufactured using termination the same high quality standards that have Provides the designer a wide variety of made APP a leader in the power connector packaging options industry for years. The drawer series can be used for a wide range of drawer-type • First-mate and last-mate capability applications such as rectifiers, mainframe Grounds and powers the system before mating computers, telecommunications, and of signal circuits network equipment. If power and signal is • Integral guide pins required, let Anderson Power Products be Corrects misalignment during blind mating "Your Best Connection." PRODUCT SPECIFICATIONS Electrical #12 #16 #20 Materials Mechanical #12 #16 #20 Contact Plating ORDERING INFORMATION Housings Only - 44 - 35 amp Connector WIRE/TOOLING INFORMATION TEMPERATURE RISE CHARTS Wire Strip Length #20 Contact All Contacts Energized The following table represents Anderson Power Products recommended strip lengths 25 1.60 for the wire. 1.40 Strip Length 20 1.20 Contact Size Wire Size inches mm 1.00 15 #20 #24 - #20 .21 5.33 0.80 #16 #20 - #16 .27 6.86 10 0.60 #12 #14 - #12 .27 6.86 0.40 5 0.20 Tooling 0 0.00 The following table represents the crimp tooling recommended for crimp contacts. 0 1 2 3 4 5 6 7 8 9 10 Consult APP factory for ordering information. Current ( AMP ) Voltage Drop Temperature Rise Part Number Description PM1000G1 Four indent hand tool PM1001G1 Loose crimp piece machine - semi automatic #12 Contact Size (AWG) Type MIL-STD All Contacts Energized 45 4.5 12 to 24 Crimp Tool M22520/1-01 40 4.0 Turret Head and Locator M22520/1-02 35 3.5 100G1 Insertion & Removal Tool Kit (#12, #16, #20 AWG contacts) 30 3.0 25 2.5 20 2.0 DIMENSIONS 15 1.5 1.0 10 5 Housings Dimensions 0.5 0 0.0 0 5 10 15 20 25 30 35 -A- -B- -C- -D- -E- inches 3.26 3.0 1.33 0.86 0.40 Current ( AMP ) mm 82.8 76.2 33.9 21.8 10.2 Temperature Rise Voltage Drop -F- -G- -H- -I- -J- inches 0.25 0.49 1.13 0.40 0.89 mm 6.4 12.4 28.7 10.2 22.6 Pin Housing Socket Housing A A B B D E C C D E F G G J H I F All Data Subject To Change Without Notice - 45 - Temperature Rise (°C) Temperature Rise (°C) Voltage Drop, mV Voltage Drop, mV ® 75 amp Power Drawer Connector Anderson Power Products new line of FEATURES power drawer series connectors gives our • Industry standard contacts customers more selections than ever to Allows for cross mating with competitive product meet their power connector needs. These cost effective, mixed power and signal • Wide selection of contact termination Provides the designer a wide variety of drawer connectors are manufactured using packaging options the same high quality standards that have made APP a leader in the power connector • First-mate and last-mate capability industry for years. The drawer series can Grounds and powers the system before mating of signal circuits be used for a wide range of drawer-type applications such as rectifiers, mainframe • Integral guide pins computers, telecommunications, and Corrects misalignment during blind mating network equipment. If power and signal is • Optional floating mount required, let Anderson Power Products be Reduces fatiguing stress on connectors during "Your Best Connection." blindmating PRODUCT SPECIFICATIONS ORDERING INFORMATION Pin Contact Housings Only pin contact continued Part Termination / Wire Part Termination / Wire Part Number Pin Length AWG sq. mm Number Pin Length AWG sq. mm Number Description PC20SGN Crimp, standard #20 .5 PS12FSN Solder cup, premate #12 2.5 075MPF Pin housing panel float mount PC20FGN Crimp, premate #20 .5 PS12LSN Solder cup, postmate #12 2.5 075MSP Socket housing flush PCB mount PC20LGN Crimp, postmate #20 .5 PP12SSN PCB tail, standard #12 2.5 075MSF Socket housing panel float mount PS20SGN Solder cup, standard #20 .5 PP12FSN PCB tail, premate #12 2.5 PS20FGN Solder cup, premate #20 .5 PP12LSN PCB tail, postmate #12 2.5 PS20LGN Solder cup, postmate #20 .5 Socket Contacts PC08SSN Crimp, standard #8 10 PP20SGN PCB tail, standard #20 .5 PC08FSN Crimp, premate #8 10 Part Wire PP20FGN PCB tail, premate #20 .5 PS08SSN Solder cup, standard #8 10 Number Termination AWG sq. mm PP20LGN PCB tail, postmate #20 .5 PS08FSN Solder cup, premate #8 10 PC12SGH Crimp, standard #12 hp* 2.5 SC20-GN Crimp #20 .5 PP08SSN PCB tail, standard #8 10 PC12FGH Crimp, premate #12 hp* 2.5 SS20-GN Solder cup #20 .5 PP08FSN PCB tail, premate #8 10 PC12LGH Crimp, postmate #12 hp* 2.5 SP20-GN PCB tail #20 .5 PS12SGH Solder cup, standard #12 hp* 2.5 SC12-SN Crimp #12 2.5 PS12FGH Solder cup, premate #12 hp* 2.5 SS12-SN Solder cup #12 2.5 Float Mount Screws PS12LGH Solder cup, postmate #12 hp* 2.5 SP12-SN PCB tail #12 2.5 PP12SGH PCB tail, standard #12 hp* 2.5 SC08-SN Crimp #8 10 PP12FGH PCB tail, premate #12 hp* 2.5 Part SS08-SN Solder cup #8 10 PP12LGH PCB tail, postmate #12 hp* 2.5 Number Description SP08-SN PCB tail #8 10 PC12SSN Crimp, standard #12 2.5 FMS6-32 Float mount shoulder screw 6-32 UNC2A PC12FSN Crimp, premate #12 2.5 FMS8-32 Float mount shoulder screw 8-32 UNC2A * Gold Plating PC12LSN Crimp, postmate #12 2.5 FMSM4-07 Float mount shoulder screw M4 x0.7 PS12SSN Solder cup, standard #12 2.5 - 46 - 75 amp Connector WIRE/TOOLING INFORMATION TEMPERATURE RISE CHARTS #20 Contact Wire Strip Length All Contacts Energized 25 1.60 The following table represents Anderson Power Products recommended strip lengths 1.40 for the wire. 20 1.20 Contact Size Wire Size inches mm 1.00 15 #20 #24 - #20 0.21 5.3 0.80 10 #12 #14 - #12 0.27 6.9 0.60 #8 #10 - # 8 0.50 12.7 0.40 5 0.20 Tooling 0 0.00 0 1 2 3 4 5 6 7 8 9 10 The following table represents the crimp tooling recommended for crimp contacts. Current ( AMP ) Consult APP factory for ordering information. Voltage Drop Temperature Rise Part #8 Contact Number Description Size All Contacts Energized PM1000G1 Four indent hand tool 12 AWG to 24 AWG 40 8.0 PM1001G1 Loose crimp piece machine 12 AWG to 24 AWG 35 7.0 30 6.0 Size Type MIL-STD 25 5.0 12 to 24 Crimp Tool M22520/1-01 20 4.0 Turret Head and Locator M22520/1-02 15 3.0 2.0 8 to 10 Crimp Tool M22520/23-01 10 5 1.0 Indenter Head M22520/23-02 0 0.0 Locator M22520/23-09 0 10 20 30 40 50 60 70 80 100G2 Insertion & Removal Tool Kit (#8, #12, #20 AWG contacts) Current ( AMP ) Voltage Drop Temperature Rise DIMENSIONS #12 Contact Housing Dimensions All Contacts Energized 4.5 45 -A- -B- -C- -D- -E- 40 4.0 inches 1.31 .81 .40 3.31 3.0 35 3.5 30 3.0 mm 33.27 20.45 10.16 84.07 76.2 25 2.5 2.0 20 -F- -G- -H- -I- -J- 15 1.5 inches 2.53 .49 1.0 .25 .25 10 1.0 mm 64.26 12.45 25.4 6.35 6.35 5 0.5 0 0.0 0 5 10 15 20 25 30 35 -K- -L- -M- inches .50 .39 .15 Current ( AMP ) mm 12.7 9.91 3.81 Temperature Rise Voltage Drop Socket Housing (PCB) Pin Housing Socket Housing A A A J L B B J B J G C C C K K H H E D E F E D F D F M M I K All Data Subject To Change Without Notice - 47 - Temperature Rise (°C) Temperature Rise (°C) Temperature Rise (°C) Voltage Drop, mV Voltage Drop, mV Voltage Drop, mV ® Power Drawer Cross Reference Housing Part Numbers - Pin Old Elcon* New Tyco APP Part Number Part Number Part Number 75 amp Power Drawer housing part number Panel float mount housing for crimp contacts 261-0006-01100 1648162-1 075MPF 35 amp Power Drawer housing part number Pin housing #12, #20, #12 297-08-01100 1648203-1 035LDAP Pin housing #12, #20, #16 297-10-01100 1648205-1 035LDBP Pin housing #16, #20, #16 297-09-01100 1648204-1 035LDCP Pin Contacts Old Elcon New Tyco APP Size Contact Description Mate Plating Part Number Part Number Part Number #20 Crimp Standard Gold 701-14-02109 1650155-1 PC20SGN #20 Crimp Premate Gold 701-64-02109 1650161-1 PC20FGN #20 Crimp Postmate Gold 701-65-02109 1650162-2 PC20LGN #20 Solder cup Standard Gold 707-01-02109 N/A PS20SGN #20 Solder cup Premate Gold 707-38-02109 N/A PS20FGN #20 Solder cup Postmate Gold 707-05-02109 N/A PS20LGN #20 PCB Tail Standard Gold 707-06-02109 1650283-1 PP20SGN #20 PCB Tail Premate Gold 707-39-02109 1650065-1 PP20FGN #20 PCB Tail Postmate Gold 707-40-02109 1650226-1 PP20LGN #16 Crimp Standard Silver 701-13-02107 1650154-1 PC16SSN #16 Crimp Premate Silver 701-23-02107 1650160-1 PC16FSN #16 Crimp Postmate Silver 701-46-02107 1648992-3 PC16LSN #16 Solder cup Standard Silver 707-07-02107 N/A PS16SSN #16 Solder cup Premate Silver 707-13-02107 N/A PS16FSN #16 Solder cup Postmate Silver 707-41-02107 N/A PS16LSN #16 PCB Tail Standard Silver 707-34-02107 1650063-1 PP16SSN #16 PCB Tail Premate Silver 707-42-02107 1650067-1 PP16FSN #16 PCB Tail Postmate Silver 707-43-02107 1650070-1 PP16LSN #12 Crimp Standard Silver 701-12-02107 1650153-1 PC12SSN #12 Crimp Premate Silver 701-15-02107 1650156-1 PC12FSN #12 Crimp Postmate Silver 701-16-02107 1650157-1 PC12LSN #12 Solder cup Standard Silver 707-14-02107 N/A PS12SSN #12 Solder cup Premate Silver 707-44-02107 N/A PS12FSN #12 Solder cup Postmate Silver 707-45-02107 N/A PS12LSN #12 PCB Tail Standard Silver 707-16-02107 1650060-1 PP12SSN #12 PCB Tail Premate Silver 707-47-02107 1650074-2 PP12LFN #12 PCB Tail Postmate Silver 707-46-02107 1650073-2 PP12LSN #8 Crimp Standard Silver 701-11-02107 1650152-3 PC08SSN #8 PCB Tail Standard Silver 709-75-02107 1650462-2 PP08SSN * Elcon is a registered trademark of Tyco / Electronics - 48 - Power Drawer Cross Reference Housing Part Numbers - Socket Old Elcon* New Tyco APP Part Number Part Number Part Number 75 amp Power Drawer Housing Part Number Panel float mount housing for crimp contacts 262-0006-01100 1648167-1 075MSF Flush PCB mount housing for PCB tail/solder contacts 262-0007-01100 1648168-1 075MSP 35 amp Power Drawer housing part number Socket housing #12, #20, #12 298-08-01100 1648206-1 035LDAS Socket housing #12, #20, #16 298-10-01100 1648208-1 035LDBS Socket housing #16, #20, #16 298-09-01100 1648207-1 035LDCS Socket Contacts Old Elcon New Tyco APP Size Contact Description Mate Plating Part Number Part Number Part Number #20 Crimp N/A Gold 702-92-01109 1648325-1 SC20-GN #20 Solder Cup N/A Gold 708-66-01109 N/A SS20-GN #16 PCB Tail N/A Gold 708-68-01109 1648382-1 SP20-GN #16 Crimp N/A Silver 702-33-01107 1648319-1 SC16-SN #16 Solder Cup N/A Silver 708-12-01107 N/A SS16-SN #12 PCB Tail N/A Silver 708-70-01107 1648383-1 SP16-SN #12 Crimp N/A Silver 702-32-01107 1648318-1 SC12-SN #12 Hot plug crimp N/A Gold 708-73-01109 1648384-1 SC12-GH #12 Solder Cup N/A Silver 708-21-01107 N/A SS12-SN #12 Hot plug solder N/A Gold 708-76-01109 N/A SS12-GH #12 PCB tail N/A Silver 708-23-01107 1648374-1 SP12-SN #8 Hot plug PCB N/A Gold 708-77-01109 1648387-1 SP12-GH #8 Crimp N/A Silver 702-31-01107 1648317-1 SC08-SN #8 Solder cup N/A Silver 708-27-01107 N/A SS08-SN #8 PCB Tail N/A Silver 709-81-01107 1648400-1 SP08-SN Float Mount Screws Elcon APP Description Part Number Part Number Float Mount Shoulder Screw 6-32 UNC2A 902-84-02113 FMS6-32 Float Mount Shoulder Screw 8-32 UNC2A 902-83-02113 FMS8-32 Float Mount Shoulder Screw M4 x0.7 903-19-02113 FMSM4-07 * Elcon is a registered trademark of Tyco / Electronics All Data Subject To Change Without Notice - 49 - ® PowerMod Connector Family Part Number Configurator - 50 - ® PowerMod Connector Family FEATURES PRODUCT RANGE • High performance #16 contact Rated to 30 amps per UL 1977 and IEC512-3 test 5a Current Rating (Amperes) 30 Voltage Ratings (Volts AC/DC) 600 • Mechanical polarized housings Contact Wire Range (AWG) #24 to #12 (mm²) * 0.25 to 4.0 Housings only mate one-way, ensuring proper circuit mating Number of Poles 3 to 30 AVG Contact Resistance (micro-ohms) 3 milliohms • PCB, panel or cable mounting Dielectric Withstanding Voltage 2200 V Product flexibility for a wide variety of system packaging Durability To 1,000 cycles Operating Temperature Range °C -55° to 180° • Optional positive latches and back shells °F -67° to 356° Provides additional safety and security Flammability Rating of Housing Material UL94 V-0 • Optional sequential contact mating * Stranding, IEC class 5 or lower Up to 4 pin contact lengths can be specified to create Make First / Break Last and Make Last / Break First circuits PRODUCT INFORM A TIO N The Anderson Power Product's PowerMod® connector family was developed to provide a high density power connector system with maximum design flexibility. The product family is available in 13 sizes: • Single row 3, 4, 6 and 8 circuit connector • Two row 6, 8, 12 and 16 circuit connectors • Three row 9, 12, 18, 24 and 30 circuit connectors The PowerMod® connector family can be configured for almost any application; • Male PCB solder mount straight and right angle • Female PCB solder mount straight and right angle • Male cable to cable straight • Female cable to cable straight The product family also offers optional positive latches, back shells and panel mounting clips. The PowerMod® connector family offers even more application flexibility with up to four sequential pin mating options for Mate First / Break Last and Make Last / Break First circuits. All Data Subject To Change Without Notice - 51 - ® PowerMod One Row - Female - 52 - One Row Cable Connector (female) TEMPERATURE CHARTS 1 Row 1 Row Current vs Temperature Rise Ambient Temperature De-rating 100 200 90 190 180 80 170 70 60 160 150 50 140 40 30 130 120 20 110 10 0 100 0 5 10 15 20 25 30 0 5 10 15 20 25 30 Amps Amps 4mm² 12AWG 3 circuits all energized 4mm² 12AWG 3 circuits all energized DIMENSIONS - mm(in.) A Cable Connector ROWS -A- 10.4 (0.41) CONTACTS mm in. 1 - 03 28.5 1.12 9.4 (0.37) 1 - 04 33.5 1.32 23.4 (0.92) 1 - 06 43.5 1.71 9.0 (0.35) 1 - 08 53.5 2.11 See accessory section for panel clip and mounting clip cut-out dimensions. ORDERING INFORMATION Panel Mount With Mounting Clip With Clam Shell Hood & Strain Relief Cable Connector Part Part Part Number Description Number Description Number Description PM103FOOLMC 1x3 FEMALE Cable Connector PM103FOOLCH 1x3 FEMALE Cable Connector PM103FOOLOO 1x3 FEMALE Cable Connector PM104FOOLMC 1x4 FEMALE Cable Connector PM104FOOLCH 1x4 FEMALE Cable Connector PM104FOOLOO 1x4 FEMALE Cable Connector PM106FOOLMC 1x6 FEMALE Cable Connector PM106FOOLCH 1x6 FEMALE Cable Connector PM106FOOLOO 1x6 FEMALE Cable Connector PM108FOOLMC 1x8 FEMALE Cable Connector PM108FOOLCH 1x8 FEMALE Cable Connector PM108FOOLOO 1x8 FEMALE Cable Connector With Snap-in Panel Clip Panel Mount With Screws Part Part Number Description Number Description PM103FOOLSC 1x3 FEMALE Cable Connector PM103FOOLPC 1x3 FEMALE Cable Connector PM104FOOLSC 1x4 FEMALE Cable Connector PM104FOOLPC 1x4 FEMALE Cable Connector PM106FOOLSC 1x6 FEMALE Cable Connector PM106FOOLPC 1x6 FEMALE Cable Connector PM108FOOLSC 1x8 FEMALE Cable Connector PM108FOOLPC 1x8 FEMALE Cable Connector - 53 - Temperature (°C) Temperature (°C) One Row Right Angle PCB (female) DIMENSIONS - mm(in.) 1 Row - PCB Right Angle Connector 1 Row - PCB Hole Layout For Right Angle Connector A ROWS A L1 L2 CONTACTS mm in. mm in. mm in. 1 - 03 28.5 1.12 10 0.39 22.3 0.88 1 - 04 33.5 1.32 15 0.59 27.3 1.07 1 - 06 43.5 1.71 25 0.98 37.3 1.47 1 - 08 53.5 2.11 35 1.38 47.3 1.86 10.4 9.4 (0.41) (0.37) Finished hole 1.6 (0.06) 5.0 (0.20) 2.5 (0.10) ORDERING INFORMATION With Latch No Latch Part Part Number Description Number Description PM103FRALOO 1x3 FEMALE Right Angle PCB Solder PM103FRAOOO 1x3 FEMALE Right Angle PCB Solder PM104FRALOO 1x4 FEMALE Right Angle PCB Solder PM104FRAOOO 1x4 FEMALE Right Angle PCB Solder PM106FRALOO 1x6 FEMALE Right Angle PCB Solder PM106FRAOOO 1x6 FEMALE Right Angle PCB Solder PM108FRALOO 1x8 FEMALE Right Angle PCB Solder PM108FRAOOO 1x8 FEMALE Right Angle PCB Solder Snap Bracket & Latch Snap Bracket & No Latch Part Part Number Description Number Description PM103FRALSB 1x3 FEMALE Right Angle PCB Solder PM103FRAOSB 1x3 FEMALE Right Angle PCB Solder PM104FRALSB 1x4 FEMALE Right Angle PCB Solder PM104FRAOSB 1x4 FEMALE Right Angle PCB Solder PM106FRALSB 1x6 FEMALE Right Angle PCB Solder PM106FRAOSB 1x6 FEMALE Right Angle PCB Solder PM108FRALSB 1x8 FEMALE Right Angle PCB Solder PM108FRAOSB 1x8 FEMALE Right Angle PCB Solder Bracket With Hole & No Latch Bracket With Hole & Latch Part Part Number Description Number Description PM103FRAOHB 1x3 FEMALE Right Angle PCB Solder PM103FRALHB 1x3 FEMALE Right Angle PCB Solder PM104FRAOHB 1x4 FEMALE Right Angle PCB Solder PM104FRALHB 1x4 FEMALE Right Angle PCB Solder PM106FRAOHB 1x6 FEMALE Right Angle PCB Solder PM106FRALHB 1x6 FEMALE Right Angle PCB Solder PM108FRAOHB 1x8 FEMALE Right Angle PCB Solder PM108FRALHB 1x8 FEMALE Right Angle PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. - 54 - 3.7 (0.15) One Row Straight PCB (female) DIMENSIONS - mm(in.) 1 Row - PCB Hole Layout For Straight Solder Connector 1 Row - PCB Straight Solder Connector ROWS A L1 L2 A CONTACTS mm in. mm in. mm in. 3.7 9.4 (0.15) 1 - 03 28.5 1.12 10 0.39 22.3 0.88 15.2 (0.37) (0.60) 1 - 04 33.5 1.32 15 0.59 27.3 1.07 1 - 06 43.5 1.71 25 0.98 37.3 1.47 5.0 (0.20) 1 - 08 53.5 2.11 35 1.38 47.3 1.86 1.6 (0.06) Finished hole 10.4 (0.41) ORDERING INFORMATION With Latch No Latch Part Part Number Description Number Description PM103FBALOO 1x3 FEMALE Straight PCB Solder PM103FBAOOO 1x3 FEMALE Straight PCB Solder PM104FBALOO 1x4 FEMALE Straight PCB Solder PM104FBAOOO 1x4 FEMALE Straight PCB Solder PM106FBALOO 1x6 FEMALE Straight PCB Solder PM106FBAOOO 1x6 FEMALE Straight PCB Solder PM108FBALOO 1x8 FEMALE Straight PCB Solder PM108FBAOOO 1x8 FEMALE Straight PCB Solder Push On PCB Fastener & Latch Push On PCB Fastener & No Latch Part Part Number Description Number Description PM103FBALSP 1x3 FEMALE Straight PCB Solder PM103FBAOSP 1x3 FEMALE Straight PCB Solder PM104FBALSP 1x4 FEMALE Straight PCB Solder PM104FBAOSP 1x4 FEMALE Straight PCB Solder PM106FBALSP 1x6 FEMALE Straight PCB Solder PM106FBAOSP 1x6 FEMALE Straight PCB Solder PM108FBALSP 1x8 FEMALE Straight PCB Solder PM108FBAOSP 1x8 FEMALE Straight PCB Solder Self-tapping Screws For PCB Mount & Latch Self-tapping Screws For PCB Mount & No Latch Part Part Number Description Number Description PM103FBALST 1x3 FEMALE Straight PCB Solder PM103FBAOST 1x3 FEMALE Straight PCB Solder PM104FBALST 1x4 FEMALE Straight PCB Solder PM104FBAOST 1x4 FEMALE Straight PCB Solder PM106FBALST 1x6 FEMALE Straight PCB Solder PM106FBAOST 1x6 FEMALE Straight PCB Solder PM108FBALST 1x8 FEMALE Straight PCB Solder PM108FBAOST 1x8 FEMALE Straight PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. All Data Subject To Change Without Notice - 55 - ® PowerMod One Row - Male - 56 - One Row Cable Connector (male) TEMPERATURE CHARTS 1 Row 1 Row Current vs Temperature Rise Ambient Temperature De-rating 200 100 90 190 80 180 70 170 60 160 50 150 40 140 130 30 120 20 110 10 0 100 0 5 10 15 20 25 30 0 5 10 15 20 25 30 Amps Amps 4mm² 12AWG 3 circuits all energized 4mm² 12AWG 3 circuits all energized DIMENSIONS - mm(in.) Cable Connector A ROWS -A- 10.4 CONTACTS mm in. (0.41) 1 - 03 28.5 1.12 9.4 1 - 04 33.5 1.32 (0.37) 22.1 1 - 06 43.5 1.71 (0.87) 7.9 (0.31) 1 - 08 53.5 2.11 See accessory section for panel clip and mounting clip cut-out dimensions. ORDERING INFORMATION Cable Connector Panel Mount With Mounting Clip With Clam Shell Hood & Strain Relief Part Part Part Number Description Number Description Number Description PM103MOOLMC 1x3 PIN Cable Connector PM103MOOLCH 1x3 PIN Cable Connector PM103MOOLOO 1x3 PIN Cable Connector PM104MOOLMC 1x4 PIN Cable Connector PM104MOOLCH 1x4 PIN Cable Connector PM104MOOLOO 1x4 PIN Cable Connector PM106MOOLMC 1x6 PIN Cable Connector PM106MOOLCH 1x6 PIN Cable Connector PM106MOOLOO 1x6 PIN Cable Connector PM108MOOLMC 1x8 PIN Cable Connector PM108MOOLCH 1x8 PIN Cable Connector PM108MOOLOO 1x8 PIN Cable Connector With Snap-in Panel Clip Panel Mount With Screws Part Part Number Description Number Description PM103MOOLSC 1x3 PIN Cable Connector PM103MOOLPC 1x3 PIN Cable Connector PM104MOOLSC 1x4 PIN Cable Connector PM104MOOLPC 1x4 PIN Cable Connector PM106MOOLSC 1x6 PIN Cable Connector PM106MOOLPC 1x6 PIN Cable Connector PM108MOOLSC 1x8 PIN Cable Connector PM108MOOLPC 1x8 PIN Cable Connector - 57 - Temperature (°C) Temperature (°C) One Row Right Angle PCB (male) DIMENSIONS - mm(in.) 1 Row - PCB Right Angle Connector 1 Row - PCB Hole Layout For Right Angle Connector ROWS A L1 L2 A CONTACTS mm in. mm in. mm in. 1 - 03 28.5 1.12 10 0.39 22.3 0.88 9.4 1 - 04 33.5 1.32 15 0.59 27.3 1.07 (0.37) 1 - 06 43.5 1.71 25 0.98 37.3 1.47 1 - 08 53.5 2.11 35 1.38 47.3 1.86 15.2 (0.60) Finished hole 10.4 (0.41) 2.5 (0.10) 1.6 (0.06) 5.0 (0.20) ORDERING INFORMATION No Latch With Latch Part Part Number Description Number Description PM103MRAOOO 1x3 PIN Right Angle PCB Solder PM103MRALOO 1x3 PIN Right Angle PCB Solder PM104MRAOOO 1x4 PIN Right Angle PCB Solder PM104MRALOO 1x4 PIN Right Angle PCB Solder PM106MRAOOO 1x6 PIN Right Angle PCB Solder PM106MRALOO 1x6 PIN Right Angle PCB Solder PM108MRAOOO 1x8 PIN Right Angle PCB Solder PM108MRALOO 1x8 PIN Right Angle PCB Solder Right Angle PCB Snap Bracket & No Latch Right Angle PCB Snap Bracket & Latch Part Part Number Description Number Description PM103MRAOSB 1x3 PIN Right Angle PCB Solder PM103MRALSB 1x3 PIN Right Angle PCB Solder PM104MRAOSB 1x4 PIN Right Angle PCB Solder PM104MRALSB 1x4 PIN Right Angle PCB Solder PM106MRAOSB 1x6 PIN Right Angle PCB Solder PM106MRALSB 1x6 PIN Right Angle PCB Solder PM108MRAOSB 1x8 PIN Right Angle PCB Solder PM108MRALSB 1x8 PIN Right Angle PCB Solder Right Angle PCB Bracket With Hole & Latch Right Angle PCB Bracket With Hole & No Latch Part Part Number Description Number Description PM103MRALHB 1x3 PIN Right Angle PCB Solder PM103MRAOHB 1x3 PIN Right Angle PCB Solder PM104MRALHB 1x4 PIN Right Angle PCB Solder PM104MRAOHB 1x4 PIN Right Angle PCB Solder PM106MRALHB 1x6 PIN Right Angle PCB Solder PM106MRAOHB 1x6 PIN Right Angle PCB Solder PM108MRALHB 1x8 PIN Right Angle PCB Solder PM108MRAOHB 1x8 PIN Right Angle PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. - 58 - 3.7 (0.15) One Row Straight PCB (male) DIMENSIONS - mm(in.) 1 Row - PCB Straight Solder Connector 1 Row - PCB Hole Layout For Straight Solder Connector A ROWS A L1 L2 CONTACTS mm in. mm in. mm in. 3.7 9.4 (0.15) 1 - 03 28.5 1.12 10 0.39 22.3 0.88 (0.37) 15.2 1 - 04 33.5 1.32 15 0.59 27.3 1.07 (0.60) 1 - 06 43.5 1.71 25 0.98 37.3 1.47 1 - 08 53.5 2.11 35 1.38 47.3 1.86 5.0 (0.20) 1.6 (0.06) 10.4 (0.41) ORDERING INFORMATION With Latch No Latch Part Part Number Description Number Description PM103MBALOO 1x3 PIN Straight PCB Solder PM103MBAOOO 1x3 PIN Straight PCB Solder PM104MBALOO 1x4 PIN Straight PCB Solder PM104MBAOOO 1x4 PIN Straight PCB Solder PM106MBALOO 1x6 PIN Straight PCB Solder PM106MBAOOO 1x6 PIN Straight PCB Solder PM108MBALOO 1x8 PIN Straight PCB Solder PM108MBAOOO 1x8 PIN Straight PCB Solder Push On PCB Fastener & Latch Push On PCB Fastener & No Latch Part Part Number Description Number Description PM103MBALSP 1x3 PIN Straight PCB Solder PM103MBAOSP 1x3 PIN Straight PCB Solder PM104MBALSP 1x4 PIN Straight PCB Solder PM104MBAOSP 1x4 PIN Straight PCB Solder PM106MBALSP 1x6 PIN Straight PCB Solder PM106MBAOSP 1x6 PIN Straight PCB Solder PM108MBALSP 1x8 PIN Straight PCB Solder PM108MBAOSP 1x8 PIN Straight PCB Solder Self-tapping Screws For PCB Mount & Latch Self-tapping Screws For PCB Mount & No Latch Part Part Number Description Number Description PM103MBALST 1x3 PIN Straight PCB Solder PM103MBAOST 1x3 PIN Straight PCB Solder PM104MBALST 1x4 PIN Straight PCB Solder PM104MBAOST 1x4 PIN Straight PCB Solder PM106MBALST 1x6 PIN Straight PCB Solder PM106MBAOST 1x6 PIN Straight PCB Solder PM108MBALST 1x8 PIN Straight PCB Solder PM108MBAOST 1x8 PIN Straight PCB Solder All Data Subject To Change Without Notice - 59 - ® PowerMod Two Row - Female The PowerMod® connector family offers minimum size and high power. The high performance contacts and insulator are • High performance contacts rated for 30 amps continuous. Applications Rated to 30 amps per IEC 512-3 requiring lower operating temperatures can be de-rated using our current-temperature • Mechanically polarized housings chart. Only mate one-way, ensuring proper mating The two row female PowerMod connectors • High reliability positive retention are offered in 6, 8, 12 and 16 circuit sizes. The connectors are available with straight latches crimp, straight PCB or right angle PCB Are made from stainless steel to provide optimum contacts. performance APP connectors are manufactured using • PCB, panel or cable mounting the finest materials and world-class A wide variety of contact styles with optional manufacturing processes. They embody mounting brackets, panel clips and back-shell the highest quality in the industry and meet all applicable industry standards. hoods provide broad design flexibility Current rating Connect/Disconnect Cycles IEC 512-3, U 30 Amps No Load per IEC 512-5 1000 cycles oltage Rating U 600 V (AC/DC) Mating/Unmating Force per IEC 512-13 10 oz (3N) avg. Creepage/Clearance Distance 3.2 mm (.125") Min Contact Retention per IEC 512-8 18 lb (80N) Crimps Contact Resistance per IEC 512-2 3 milliohms 9 lb (40N) PCB Connector Dielectric Strength per IEC 512-2 2200 V Insulator PPS UL94 -0, material group Contact WIre Range (A #24 to #12 ² 0.25 to 4.0 Socket Body Copper allo , 200 µ inch Sn Bright over Ni Operating emperature Range to 180 Socket Contact BeCu, 30 µ inch Au over Ni to 356 Retention Clips Stainless steel Hoods V PowerMod Part Number Plan - Two Row Female Crimp Contacts Series Rows # Poles Gender Contact Latch Mounting Customized Connector Part Number Description P M 2 0 6 F B A L C H - X X X PM16S2024S32 Socket WG 24-2 PM16S1620S32 Socket WG 20-1 2 Consult factory for options OO - None PM16S1416S32 Socket WG 16-1 06, 08, 12, 16 Poles SB - R/ PCB Snap Bracke PM16S12S32 Socket WG 1 HB - R/ PCB Bracket with Hol F - Female - Self-tapping screws for straight PCB moun - Push in fastner for straight PCB moun ooling OO - None (Crimp contacts ordered separately) CH - With clam-shell hood BA - Straight PCB Solder Standard Length-RoHS PC - Panel Cli Part RA - R/A PCB Solder Standard Length-RoHS MC - Mounting Cli Number Description SC - Screw for 1.6mm panel mount PM1000G1 Four indent hand tool PM1001G1 Loose crimp piece machine - Connector with latch (standard for contact type OO - semi automatic O - No latch PM1002G1 Contact insertion tool PM1003G1 Contact extraction tool - 60 - Two Row Cable Connector (female) TEMPERATURE RISE CHARTS 2 Row 2 Row Current vs Temperature Rise Ambient Temperature De-rating 200 200 180 180 160 160 140 140 120 120 100 100 80 80 60 60 40 40 20 20 0 0 0 5 10 15 20 25 30 0 5 10 15 20 25 30 Amps Amps 4mm² 12AWG 16 circuits all energized 4mm² 12AWG 16 circuits all energized DIMENSIONS - mm(in.) Cable Connector A ROWS -A- 15.4 CONTACTS mm in. (0.61) 2 - 06 28.5 1.12 2 - 08 33.5 1.32 9.4 (0.37) 23.4 2 - 12 43.5 1.71 (0.92) 9.0 2 - 16 53.5 2.11 (0.35) See accessory section for panel clip and mounting clip cut-out dimensions. ORDERING INFORMATION Cable Connector Panel Mount With Mounting Clip With Clam Shell Hood & Strain Relief Part Part Part Number Description Number Description Number Description PM206FOOLMC 2x3 FEMALE Cable Connector PM206FOOLCH 2x3 FEMALE Cable Connector PM206FOOLOO 2x3 FEMALE Cable Connector PM208FOOLMC 2x4 FEMALE Cable Connector PM208FOOLCH 2x4 FEMALE Cable Connector PM208FOOLOO 2x4 FEMALE Cable Connector PM212FOOLMC 2x6 FEMALE Cable Connector PM212FOOLCH 2x6 FEMALE Cable Connector PM212FOOLOO 2x6 FEMALE Cable Connector PM216FOOLMC 2x8 FEMALE Cable Connector PM216FOOLCH 2x8 FEMALE Cable Connector PM216FOOLOO 2x8 FEMALE Cable Connector Panel Mount With Screws With Snap-in Panel Clip Part Part Number Description Number Description PM206FOOLSC 2x3 FEMALE Cable Connector PM206FOOLPC 2x3 FEMALE Cable Connector PM208FOOLSC 2x4 FEMALE Cable Connector PM208FOOLPC 2x4 FEMALE Cable Connector PM212FOOLSC 2x6 FEMALE Cable Connector PM212FOOLPC 2x6 FEMALE Cable Connector PM216FOOLSC 2x8 FEMALE Cable Connector PM216FOOLPC 2x8 FEMALE Cable Connector - 61 - Temperature (°C) Temperature (°C) Two Row Right Angle PCB (female) DIMENSIONS - mm(in.) 2 Row - PCB Right Angle Connector 2 Row - PCB Hole Layout For Right Angle Connector ROWS A L1 L2 CONTACTS mm in. mm in. mm in. A 2 - 06 28.5 1.12 10 0.39 22.3 0.88 2 - 08 33.5 1.32 15 0.59 27.3 1.07 2 - 12 43.5 1.71 25 0.98 37.3 1.47 2 - 16 53.5 2.11 35 1.38 47.3 1.86 15.2 (0.60) 9.4 Finished hole (0.37) 15.4 (0.61) 2.5 (0.10) 1.6 (0.06) 5.0 (0.20) 5.0 (0.20) ORDERING INFORMATION No Latch With Latch Part Part Number Description Number Description PM206FRAOOO 2x3 FEMALE Right Angle PCB Solder PM206FRALOO 2x3 FEMALE Right Angle PCB Solder PM208FRAOOO 2x4 FEMALE Right Angle PCB Solder PM208FRALOO 2x4 FEMALE Right Angle PCB Solder PM212FRAOOO 2x6 FEMALE Right Angle PCB Solder PM212FRALOO 2x6 FEMALE Right Angle PCB Solder PM216FRAOOO 2x8 FEMALE Right Angle PCB Solder PM216FRALOO 2x8 FEMALE Right Angle PCB Solder Right Angle PCB Snap Bracket & No Latch Right Angle PCB Snap Bracket & Latch Part Part Number Description Number Description PM206FRALSB 2x3 FEMALE Right Angle PCB Solder PM206FRAOSB 2x3 FEMALE Right Angle PCB Solder PM208FRALSB 2x4 FEMALE Right Angle PCB Solder PM208FRAOSB 2x4 FEMALE Right Angle PCB Solder PM212FRALSB 2x6 FEMALE Right Angle PCB Solder PM212FRAOSB 2x6 FEMALE Right Angle PCB Solder PM216FRALSB 2x8 FEMALE Right Angle PCB Solder PM216FRAOSB 2x8 FEMALE Right Angle PCB Solder Right Angle PCB Bracket With Hole & Latch Right Angle PCB Bracket With Hole & No Latch Part Part Number Description Number Description PM206FRALHB 2x3 FEMALE Right Angle PCB Solder PM206FRAOHB 2x3 FEMALE Right Angle PCB Solder PM208FRALHB 2x4 FEMALE Right Angle PCB Solder PM208FRAOHB 2x4 FEMALE Right Angle PCB Solder PM212FRALHB 2x6 FEMALE Right Angle PCB Solder PM212FRAOHB 2x6 FEMALE Right Angle PCB Solder PM216FRALHB 2x8 FEMALE Right Angle PCB Solder PM216FRAAHB 2x8 FEMALE Right Angle PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. - 62 - 3.7 (0.15) Two Row Straight PCB (female) DIMENSIONS - mm(in.) 2 Row - PCB Straight Solder Connector 2 Row - PCB Hole Layout For Straight Solder Connector ROWS A L1 L2 A CONTACTS mm in. mm in. mm in. 3.7 (0.15) 9.4 15.2 2 - 06 28.5 1.12 10 0.39 22.3 0.88 (0.37) (0.60) 2 - 08 33.5 1.32 15 0.59 27.3 1.07 5.0 (0.20) 2 - 12 43.5 1.71 25 0.98 37.3 1.47 5.0 (0.20) 1.6 (0.06) 2 - 16 53.5 2.11 35 1.38 47.3 1.86 Finished hole 15.4 (0.61) ORDERING INFORMATION With Latch No Latch Part Part Number Description Number Description PM206FBALOO 2x3 FEMALE Straight PCB Solder PM206FBAOOO 2x3 FEMALE Straight PCB Solder PM208FBALOO 2x4 FEMALE Straight PCB Solder PM208FBAOOO 2x4 FEMALE Straight PCB Solder PM212FBALOO 2x6 FEMALE Straight PCB Solder PM212FBAOOO 2x6 FEMALE Straight PCB Solder PM216FBALOO 2x8 FEMALE Straight PCB Solder PM216FBAOOO 2x8 FEMALE Straight PCB Solder Push on PCB Fastener & Latch Push on PCB Fastener & No Latch Part Part Number Description Number Description PM206FBALSP 2x3 FEMALE Straight PCB Solder PM206FBAOSP 2x3 FEMALE Straight PCB Solder PM208FBALSP 2x4 FEMALE Straight PCB Solder PM208FBAOSP 2x4 FEMALE Straight PCB Solder PM212FBALSP 2x6 FEMALE Straight PCB Solder PM212FBAOSP 2x6 FEMALE Straight PCB Solder PM216FBALSP 2x8 FEMALE Straight PCB Solder PM216FBAOSP 2x8 FEMALE Straight PCB Solder Self-tapping Screws For PCB Mount & Latch Self-tapping Screws For PCB Mount & No Latch Part Part Number Description Number Description PM206FBALST 2x3 FEMALE Straight PCB Solder PM206FBAOST 2x3 FEMALE Straight PCB Solder PM208FBALST 2x4 FEMALE Straight PCB Solder PM208FBAOST 2x4 FEMALE Straight PCB Solder PM212FBALST 2x6 FEMALE Straight PCB Solder PM212FBAOST 2x6 FEMALE Straight PCB Solder PM216FBALST 2x8 FEMALE Straight PCB Solder PM216FBAOST 2x8 FEMALE Straight PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. All Data Subject To Change Without Notice - 63 - ® PowerMod Two Row - Male The PowerMod® connector family offers FEATURES minimum size and high power. The high • Mechanically polarized housings performance contacts and insulator are Only mate one-way, ensuring proper mating rated for 30 amps continuous. Applications requiring lower operating temperatures can • High reliability positive retention be de-rated using our current-temperature latches chart. Are made from stainless steel to provide optimum The three row male PowerMod connectors performance are offered in 6, 8, 12 and 16 circuit sizes. The connectors are available with straight • PCB, panel or cable mounting crimp, straight PCB or right angle PCB A wide variety of contact styles with optional contacts. mounting brackets, panel clips and back-shell hoods provide broad design flexibility APP connectors are manufactured using the finest materials and world-class • Optional sequential contact mating manufacturing processes. They embody 4 pin contact lengths can be custom specified for the highest quality in the industry and meet all applicable industry standards. make-first/break-last or make-last/break-first circuits SPECIFICATIONS Electrical Mechanical Current rating Connect/Disconnect Cycles IEC 512-3, UL 1977 30 Amps No Load per IEC 512-5 1000 cycles Voltage Rating UL & CSA 600 Volts (AC/DC) Mating/Unmating Force per IEC 512-13 10 oz (3N) avg. Creepage/Clearance Distance 3.2 mm (.125") Min Contact Retention per IEC 512-8 18 lb (80N) Crimps Contact Resistance per IEC 512-2 3 milliohms 9 lb (40N) PCB Connector Materials Dielectric Strength per IEC 512-2 2200 V Contact WIre Range (AWG) #24 to #12 Insulator PPS UL94 V-0, material group IIIa (mm²) * 0.25 to 4.0 Pins Copper alloy, 10 µ inch Au over 50 Ni Tail Solder (PCB contacts) Sn/Ag/Cu (lead free) °C -55° to 180° Operating Temperature Range Retention Clips Stainless steel °F -67° to 356° Hoods PBT UL94 V-0 ORDERING INFORMATION Crimp Contacts PowerMod Part Number Plan - Two Row Male Part Series Rows # Poles Gender Contact Latch Mounting Customized Connector Number Description Standard Legth 7.7mm P M 2 0 6 M B A L C H - X X X PM16P2024S30 AWG 24-20 PM16P1620S30 AWG 20-16 2 Consult factory for options PM16P1416S30 AWG 16-14 OO - None PM16P12S30 AWG 12 06, 08, 12, 16 Poles SB - R/A PCB Snap Bracket Pre-Mate 9.3mm HB - R/A PCB Bracket with Hole PM16P2024A30 AWG 24-20 M - Male ST - Self-tapping screws for straight PCB mount PM16P1620A30 AWG 20-16 SP - Push in fastner for straight PCB mount PM16P1416A30 AWG 16-14 OO - None (Crimp contacts ordered separately) CH - With clam-shell hood PM16P12A30 AWG 12 BA - Straight PCB Solder Standard Length-RoHS PC - Panel Clip Pre-Mate 8.5mm RA - R/A PCB Solder Standard Length-RoHS MC - Mounting Clip PM16P2024B30 AWG 24-20 SC - Screw for 1.6mm panel mount PM16P1620B30 AWG 20-16 PM16P1416B30 AWG 16-14 L - Connector with latch (standard for contact type OO) PM16P12B30 AWG 12 O - No latch Post-Mate 6.6mm PM16P2024C30 AWG 24-20 Tooling PM16P1620C30 AWG 20-16 Part Part PM16P1416C30 AWG 16-14 Number Description Number Description PM16P12C30 AWG 12 PM1000G1 Four indent hand tool PM1002G1 Contact insertion tool PM1001G1 Loose crimp piece machine (semi/auto) PM1003G1 Contact extraction tool - 64 - Two Row Cable Connector (male) TEMPERATURE CHARTS 2 Row 2 Row Current vs Temperature Rise Ambient Temperature De-rating 200 200 180 180 160 160 140 140 120 120 100 100 80 80 60 60 40 40 20 20 0 0 0 5 10 15 20 25 30 0 5 10 15 20 25 30 Amps Amps 4mm² 12AWG 16 circuits all energized 4mm² 12AWG 16 circuits all energized DIMENSIONS - mm(in.) Cable Connector A ROWS -A- 15.4 CONTACTS mm in. (0.61) 2 - 06 28.5 1.12 2 - 08 33.5 1.32 9.4 23.4 (0.37) 2 - 12 43.5 1.71 (0.92) 9.0 2 - 16 53.5 2.11 (0.35) See accessory section for panel clip and mounting clip cut-out dimensions. ORDERING INFORMATION Cable Connector Panel Mount With Mounting Clip With Clam Shell Hood & Strain Relief Part Part Part Number Description Number Description Number Description PM206MOOLOO 2x3 MALE Cable Connector PM206MOOLMC 2x3 MALE Cable Connector PM206MOOLCH 2x3 MALE Cable Connector PM208MOOLOO 2x4 MALE Cable Connector PM208MOOLMC 2x4 MALE Cable Connector PM208MOOLCH 2x4 MALE Cable Connector PM212MOOLOO 2x6 MALE Cable Connector PM212MOOLMC 2x6 MALE Cable Connector PM212MOOLCH 2x6 MALE Cable Connector PM216MOOLOO 2x8 MALE Cable Connector PM216MOOLMC 2x8 MALE Cable Connector PM216MOOLCH 2x8 MALE Cable Connector Panel Mount With Screws With Snap-in Panel Clip Part Part Number Description Number Description PM206MOOLSC 2x3 MALE Cable Connector PM206MOOLPC 2x3 MALE Cable Connector PM208MOOLSC 2x4 MALE Cable Connector PM208MOOLPC 2x4 MALE Cable Connector PM212MOOLSC 2x6 MALE Cable Connector PM212MOOLPC 2x6 MALE Cable Connector PM216MOOLSC 2x8 MALE Cable Connector PM216MOOLPC 2x8 MALE Cable Connector - 65 - Temperature (°C) Temperature (°C) Two Row Right Angle PCB (male) DIMENSIONS - mm(in.) 2 Row - PCB Right Angle Connector 2 Row - PCB Hole Layout For Right Angle Connector A ROWS A L1 L2 CONTACTS mm in. mm in. mm in. 9.4 2 - 06 28.5 1.12 10 0.39 22.3 0.88 (0.37) 2 - 08 33.5 1.32 15 0.59 27.3 1.07 2 - 12 43.5 1.71 25 0.98 37.3 1.47 2 - 16 53.5 2.11 35 1.38 47.3 1.86 15.2 (0.60) Finished hole 15.4 (0.61) 2.5 (0.10) 1.6 (0.06) 5.0 (0.20) 5.0 (0.20) ORDERING INFORMATION No Latch With Latch Part Part Number Description Number Description PM206MRAOOO 2x3 MALE Right Angle PCB Solder PM206MRALOO 2x3 MALE Right Angle PCB Solder PM208MRAOOO 2x4 MALE Right Angle PCB Solder PM208MRALOO 2x4 MALE Right Angle PCB Solder PM212MRAOOO 2x6 MALE Right Angle PCB Solder PM212MRALOO 2x6 MALE Right Angle PCB Solder PM216MRAOOO 2x8 MALE Right Angle PCB Solder PM216MRALOO 2x8 MALE Right Angle PCB Solder Right Angle Latch PCB Snap Bracket & No Latch Right Angle PCB Snap Bracket & Latch Part Part Number Description Number Description PM206MRAOSB 2x3 MALE Right Angle PCB Solder PM206MRALSB 2x3 MALE Right Angle PCB Solder PM208MRAOSB 2x4 MALE Right Angle PCB Solder PM208MRALSB 2x4 MALE Right Angle PCB Solder PM212MRAOSB 2x6 MALE Right Angle PCB Solder PM212MRALSB 2x6 MALE Right Angle PCB Solder PM216MRAOSB 2x8 MALE Right Angle PCB Solder PM216MRALSB 2x8 MALE Right Angle PCB Solder Right Angle PCB Bracket With Hole & No Latch Right Angle PCB Bracket With Hole & Latch Part Part Number Description Number Description PM206MRAOHB 2x3 MALE Right Angle PCB Solder PM206MRALHB 2x3 MALE Right Angle PCB Solder PM208MRAOHB 2x4 MALE Right Angle PCB Solder PM208MRALHB 2x4 MALE Right Angle PCB Solder PM212MRAOHB 2x6 MALE Right Angle PCB Solder PM212MRALHB 2x6 MALE Right Angle PCB Solder PM216MRAOHB 2x8 MALE Right Angle PCB Solder PM216MRALHB 2x8 MALE Right Angle PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. - 66 - 3.7 (0.15) Two Row Straight PCB (male) DIMENSIONS - mm(in.) 2 Row - PCB Straight Solder Connector 2 Row - PCB Hole Layout For Straight Solder Connector ROWS A L1 L2 A CONTACTS mm in. mm in. mm in. 3.7 (0.15) 9.4 2 - 06 28.5 1.12 10 0.39 22.3 0.88 15.2 (0.37) (0.60) 2 - 08 33.5 1.32 15 0.59 27.3 1.07 2 - 12 43.5 1.71 25 0.98 37.3 1.47 5.0 (0.20) 2 - 16 53.5 2.11 35 1.38 47.3 1.86 1.6 (0.06) 5.0 (0.20) Finished hole 15.4 (0.61) ORDERING INFORMATION No Latch With Latch Part Part Number Description Number Description PM206MBALOO 2x3 MALE Straight PCB Solder PM206MBAOOO 2x3 PIN Straight PCB Solder PM208MBALOO 2x4 MALE Straight PCB Solder PM208MBAOOO 2x4 PIN Straight PCB Solder PM212MBALOO 2x6 MALE Straight PCB Solder PM212MBAOOO 2x6 PIN Straight PCB Solder PM216MBALOO 2x8 MALE Straight PCB Solder PM216MBAOOO 2x8 PIN Straight PCB Solder Push On PCB Fastener & No Latch Push On PCB Fastener & Latch Part Part Number Description Number Description PM206MBAOSP 2x3 PIN Straight PCB Solder PM206MBALSP 2x3 MALE Straight PCB Solder PM208MBAOSP 2x4 PIN Straight PCB Solder PM208MBALSP 2x4 MALE Straight PCB Solder PM212MBAOSP 2x6 PIN Straight PCB Solder PM212MBALSP 2x6 MALE Straight PCB Solder PM216MBAOSP 2x8 PIN Straight PCB Solder PM216MBALSP 2x8 MALE Straight PCB Solder Self-tapping Screws For PCB Mount & Latch Self-tapping Screws For PCB Mount & No Latch Part Part Number Description Number Description PM206MBALST 2x3 MALE Straight PCB Solder PM206MBAOST 2x3 PIN Straight PCB Solder PM208MBALST 2x4 MALE Straight PCB Solder PM208MBAOST 2x4 PIN Straight PCB Solder PM212MBALST 2x6 MALE Straight PCB Solder PM212MBAOST 2x6 PIN Straight PCB Solder PM216MBALST 2x8 MALE Straight PCB Solder PM216MBAOST 2x8 PIN Straight PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. All Data Subject To Change Without Notice - 67 - ® PowerMod Three Row - Female The PowerMod® connector family offers FEATURES minimum size and high power. The high performance contacts and insulator are • High performance contacts rated for 30 amps continuous. Applications Rated to 30 amps per IEC 512-3 requiring lower operating temperatures can be de-rated using our current-temperature • Mechanically polarized housings chart. Only mate one-way, ensuring proper mating The three row female PowerMod connectors • High reliability positive retention are offered in 9, 12, 18, 24 and 30 circuit sizes. The connectors are available with latches straight crimp, straight PCB or right angle Are made from stainless steel to provide optimum PCB contacts. performance APP connectors are manufactured using the • PCB, panel or cable mounting finest materials and world-class A wide variety of contact styles with optional manufacturing processes. They embody the mounting brackets, panel clips and back-shell highest quality in the industry and meet all applicable industry standards. hoods provide broad design flexibility SPECIFIC A TION S Electrical Mechanical Current rating Connect/Disconnect Cycles IEC 512-3, UL 1977 30 Amps No Load per IEC 512-5 1000 cycles Voltage Rating UL & CSA 600 Volts (AC/DC) Mating/Unmating Force per IEC 512-13 10 oz (3N) avg. Creepage/Clearance Distance 3.2 mm (.125") Min Contact Retention per IEC 512-8 18 lb (80N) Crimps Contact Resistance per IEC 512-2 3 milliohms 9 lb (40N) PCB Connector Dielectric Strength per IEC 512-2 2200 V Materials Insulator PPS UL94 V-0, material group IIIa Contact Wire Range (AWG) #24 to #12 (mm ²) * 0.25 to 4.0 Socket Body Copper alloy, 200 µ inch Sn Bright over Ni Operating Temperature Range °C -55° to 180° Socket Contact BeCu, 30 µ inch Au over Ni °F -67° to 356° Retention Clips Stainless steel Hoods PBT UL94 V-0 ORDERING INFORM A TIO N PowerMod Part Number Plan - Three Row Female Crimp Contacts Series Rows # Poles Gender Contact Latch Mounting Customized Connector Part Number Description P M 3 0 9 F B A L C H - X X X PM16S2024S32 Socket AWG 24-20 PM16S1620S32 Socket AWG 20-16 3 Consult factory for options PM16S1416S32 Socket AWG 16-14 OO - None PM16S12S32 Socket AWG 12 09, 12, 18, 24, 30 Poles SB - R/A PCB Snap Bracket HB - R/A PCB Bracket with Hole F - Female ST - Self-tapping screws for straight PCB mount Tooling SP - Push in fastener for straight PCB mount OO - None (Crimp contacts ordered separately) CH - With clam-shell hood Part BA - Straight PCB Solder Standard Length-RoHS PC - Panel Clip Number Description RA - R/A PCB Solder Standard Length-RoHS MC - Mounting Clip PM1000G1 Four indent hand tool SC - Screw for 1.6mm panel mount PM1001G1 Loose crimp piece machine - semi automatic PM1002G1 Contact insertion tool L - Connector with latch (standard for contact type OO) PM1003G1 Contact extraction tool O - No latch - 68 - Three Row Cable Connector (female) TEMPERATURE RISE CHARTS 3 Row 3 Row Ambient Temperature De-rating Current vs Temperature Rise 200 200 180 180 160 160 140 140 120 120 100 100 80 80 60 60 40 40 20 20 0 0 0 5 10 15 20 25 30 0 5 10 15 20 25 30 Amps Amps 4mm² 12AWG 30 circuits all energized 4mm² 12AWG 30 circuits all energized DIMENSIONS - mm(in.) Cable Connector A ROWS A CONTACTS mm in. 20.4 (0.80) 3 - 09 28.5 1.12 3 - 12 33.5 1.32 9.4 3 - 18 43.5 1.71 23.4 (0.37) (0.92) 3 - 24 53.5 2.11 9.0 3 - 30 63.5 2.50 (0.35) See accessory section for panel clip and mounting clip cut-out dimensions. ORDERING INFORMATION Cable Connector Panel Mount With Mounting Clip With Clam Shell Hood & Strain Relief Part Part Part Number Description Number Description Number Description PM309FOOLOO 3x3 FEMALE Cable Connector PM309FOOLCH 3x3 FEMALE Cable Connector PM309FOOLMC 3x3 FEMALE Cable Connector PM312FOOLOO 3x4 FEMALE Cable Connector PM312FOOLCH 3x4 FEMALE Cable Connector PM312FOOLMC 3x4 FEMALE Cable Connector PM318FOOLOO 3x6 FEMALE Cable Connector PM318FOOLCH 3x6 FEMALE Cable Connector PM318FOOLMC 3x6 FEMALE Cable Connector PM324FOOLOO 3x8 FEMALE Cable Connector PM324FOOLCH 3x8 FEMALE Cable Connector PM324FOOLMC 3x8 FEMALE Cable Connector PM330FOOLOO 3x10 FEMALE Cable Connector PM330FOOLCH 3x10 FEMALE Cable Connector PM330FOOLMC 3x10 FEMALE Cable Connector Panel Mount With Screws With Snap-in Panel Clip Part Part Number Description Number Description PM309FOOLSC 3x3 FEMALE Cable Connector PM309FOOLPC 3x3 FEMALE Cable Connector PM312FOOLSC 3x4 FEMALE Cable Connector PM312FOOLPC 3x4 FEMALE Cable Connector PM318FOOLSC 3x6 FEMALE Cable Connector PM318FOOLPC 3x6 FEMALE Cable Connector PM324FOOLSC 3x8 FEMALE Cable Connector PM324FOOLPC 3x8 FEMALE Cable Connector PM330FOOLSC 3x10 FEMALE Cable Connector PM330FOOLPC 3x10 FEMALE Cable Connector - 69 - Temperature (°C) Temperature (°C) Three Row Right Angle PCB (female) DIMENSIONS - mm(in.) 3 Row - PCB Right Angle Connector 3 Row - PCB Hole Layout For Right Angle Connector ROWS A L1 L2 A CONTACTS mm in. mm in. mm in. 3 - 09 28.5 1.12 10 0.39 22.3 0.88 3 - 12 33.5 1.32 15 0.59 27.3 1.07 3 - 18 43.5 1.71 25 0.98 37.3 1.47 3 - 24 53.5 2.11 35 1.38 47.3 1.86 15.2 3 - 30 63.5 2.50 45 1.77 57.3 2.26 (0.60) 9.4 (0.37) Finished hole 20.4 (0.80) 2.5 (0.10) 1.6 (0.06) 5.0 (0.20) 5.0 (0.20) ORDERING INFORMATION No Latch With Latch Part Part Number Description Number Description PM309FRAOOO 3x3 FEMALE Right Angle PCB Solder PM309FRALOO 3x3 FEMALE Right Angle PCB Solder PM312FRAOOO 3x4 FEMALE Right Angle PCB Solder PM312FRALOO 3x4 FEMALE Right Angle PCB Solder PM318FRAOOO 3x6 FEMALE Right Angle PCB Solder PM318FRALOO 3x6 FEMALE Right Angle PCB Solder PM324FRAOOO 3x8 FEMALE Right Angle PCB Solder PM324FRALOO 3x8 FEMALE Right Angle PCB Solder PM330FRAOOO 3x10 FEMALE Right Angle PCB Solder PM330FRALOO 3x10 FEMALE Right Angle PCB Solder Right Angle PCB Snap Bracket & Latch Right Angle PCB Snap Bracket & No Latch Part Part Number Description Number Description PM309FRALSB 3x3 FEMALE Right Angle PCB Solder PM309FRAOSB 3x3 FEMALE Right Angle PCB Solder PM312FRALSB 3x4 FEMALE Right Angle PCB Solder PM312FRAOSB 3x4 FEMALE Right Angle PCB Solder PM318FRALSB 3x6 FEMALE Right Angle PCB Solder PM318FRAOSB 3x6 FEMALE Right Angle PCB Solder PM324FRALSB 3x8 FEMALE Right Angle PCB Solder PM324FRAOSB 3x8 FEMALE Right Angle PCB Solder PM330FRALSB 3x10 FEMALE Right Angle PCB Solder PM330FRAOSB 3x10 FEMALE Right Angle PCB Solder Right Angle PCB Bracket With Hole & Latch Right Angle PCB Bracket With Hole & No Latch Part Part Number Description Number Description PM309FRAOHB 3x3 FEMALE Right Angle PCB Solder PM309FRALHB 3x3 FEMALE Right Angle PCB Solder PM312FRAOHB 3x4 FEMALE Right Angle PCB Solder PM312FRALHB 3x4 FEMALE Right Angle PCB Solder PM318FRAOHB 3x6 FEMALE Right Angle PCB Solder PM318FRALHB 3x6 FEMALE Right Angle PCB Solder PM324FRAOHB 3x8 FEMALE Right Angle PCB Solder PM324FRALHB 3x8 FEMALE Right Angle PCB Solder PM330FRAOHB 3x10 FEMALE Right Angle PCB Solder PM330FRALHB 3x10 FEMALE Right Angle PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. - 70 - 3.7 (0.15) Three Row Straight PCB (female) DIMENSIONS 3 Row - PCB Straight Solder Connector 3 Row - PCB Hole Layout For Sraight Solder Connector ROWS A L1 L2 A CONTACTS mm in. mm in. mm in. 3.7 3 - 09 28.5 1.12 10 0.39 22.3 0.88 9.4 (0.15) 15.2 (0.37) 3 - 12 33.5 1.32 15 0.59 27.3 1.07 (0.60) 3 - 18 43.5 1.71 25 0.98 37.3 1.47 3 - 24 53.5 2.11 35 1.38 47.3 1.86 5.0 (0.20) 5.0 (0.20) 1.6 (0.06) 3 - 30 63.5 2.50 45 1.77 57.3 2.26 Finished hole 20.4 (0.80) ORDERING INFORMATION With Latch No Latch Part Part Number Description Number Description PM309FBALOO 3x3 FEMALE Straight PCB Solder PM309FBAOOO 3x3 FEMALE Straight PCB Solder PM312FBALOO 3x4 FEMALE Straight PCB Solder PM312FBAOOO 3x4 FEMALE Straight PCB Solder PM318FBALOO 3x6 FEMALE Straight PCB Solder PM318FBAOOO 3x6 FEMALE Straight PCB Solder PM324FBALOO 3x8 FEMALE Straight PCB Solder PM324FBAOOO 3x8 FEMALE Straight PCB Solder PM330FBALOO 3x10 FEMALE Straight PCB Solder PM330FBAOOO 3x10 FEMALE Straight PCB Solder Push On PCB Fastener & Latch Push On PCB Fastener & No Latch Part Part Number Description Number Description PM309FBAOSP 3x3 FEMALE Straight PCB Solder PM309FBALSP 3x3 FEMALE Straight PCB Solder PM312FBAOSP 3x4 FEMALE Straight PCB Solder PM312FBALSP 3x4 FEMALE Straight PCB Solder PM318FBAOSP 3x6 FEMALE Straight PCB Solder PM318FBALSP 3x6 FEMALE Straight PCB Solder PM324FBAOSP 3x8 FEMALE Straight PCB Solder PM324FBALSP 3x8 FEMALE Straight PCB Solder PM330FBAOSP 3x10 FEMALE Straight PCB Solder PM330FBALSP 3x10 FEMALE Straight PCB Solder Self-tapping Screws For PCB Mount & Latch Self-tapping Screws For PCB Mount & No Latch Part Part Number Description Number Description PM309FBAOST 3x3 FEMALE Straight PCB Solder PM309FBALST 3x3 FEMALE Straight PCB Solder PM312FBAOST 3x4 FEMALE Straight PCB Solder PM312FBALST 3x4 FEMALE Straight PCB Solder PM318FBAOST 3x6 FEMALE Straight PCB Solder PM318FBALST 3x6 FEMALE Straight PCB Solder PM324FBAOST 3x8 FEMALE Straight PCB Solder PM324FBALST 3x8 FEMALE Straight PCB Solder PM330FBAOST 3x10 FEMALE Straight PCB Solder PM330FBALST 3x10 FEMALE Straight PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. All Data Subject To Change Without Notice - 71 - ® PowerMod Three Row - Male The PowerMod® connector family offers FEATURES minimum size and high power. The high performance contacts and insulator are • Mechanically polarized housings rated for 30 amps continuous. Applications Only mate one-way, ensuring proper mating requiring lower operating temperatures can be de-rated using our current-temperature • High reliability positive retention latches chart. Are made from stainless steel to provide optimum The three row male PowerMod connectors performance are offered in 9, 12, 18, 24 and 30 circuit sizes. The connectors are available with • PCB, panel or cable mounting straight crimp, straight PCB or right angle A wide variety of contact styles with optional PCB contacts. mounting brackets, panel clips and back-shell hoods provide broad design flexibility APP connectors are manufactured using the finest materials and world-class • Optional sequential contact mating manufacturing processes. They embody 4 pin contact lengths can be custom specified for the highest quality in the industry and meet all applicable industry standards. make-first/break-last or make-last/break-first circuits SPECIFICATIONS Electrical Mechanical Current rating Connect/Disconnect Cycles IEC 512-3, UL 1977 30 Amps No Load per IEC 512-5 1000 cycles Voltage Rating UL & CSA 600 Volts (AC/DC) Mating/Unmating Force per IEC 512-13 10 oz (3N) avg. Creepage/Clearance Distance 3.2 mm (.125") Min Contact Retention per IEC 512-8 18 lb (80N) Crimp Contact Resistance per IEC 512-2 3 milliohms 9 lb (40N) PCB Connector Materials Dielectric Strength per IEC 512-2 2200 V Contact WIre Range (AWG) #24 to #12 Insulator PPS UL94 V-0, material group IIIa (mm²) * 0.25 to 4.0 Pins Copper alloy, 10 µ inch Au over Ni Tail Solder (PCB contacts) Sn/Ag/Cu (lead free) Operating Temperature Range °C -55° to 180° °F -67° to 356° Retention Clips Stainless steel Hoods PBT UL94 V-0 ORDERING INFORMATION PowerMod Part Number Plan - Three Row Female Crimp Contacts Series Rows # Poles Gender Contact Latch Mounting Customized Connector Part Number Description P M 3 0 9 M B A L C H - X X X Standard Length 7.7mm PM16P2024S30 Pin AWG 24-20 3 Consult factory for options PM16P1620S30 Pin AWG 20-16 OO - None PM16P1416S30 Pin AWG 16-14 09, 12, 18, 24, 30 Poles SB - R/A PCB Snap Bracket PM16P12S30 Pin AWG 12 HB - R/A PCB Bracket with Hole Pre-Mate 9.3mm M - Male ST - Self-tapping screws for straight PCB mount PM16P2024A30 Pin AWG 24-20 SP - Push in fastner for straight PCB mount PM16P1620A30 Pin AWG 20-16 OO - None (Crimp contacts ordered separately) CH - With clam-shell hood PM16P1416A30 Pin AWG 16-14 BA - Straight PCB Solder Standard Length-RoHS PC - Panel Clip PM16P12A30 Pin AWG 12 RA - R/A PCB Solder Standard Length-RoHS MC - Mounting Clip Pre-Mate 8.5mm SC - Screw for 1.6mm panel mount PM16P2024B30 Pin AWG 24-20 PM16P1620B30 Pin AWG 20-16 L - Connector with latch (standard for contact type OO) PM16P1416B30 Pin AWG 16-14 O - No latch PM16P12B30 Pin AWG 12 Post-mate 6.6mm Tooling PM16P2024C30 Pin AWG 24-20 Part Part PM16P1620C30 Pin AWG 20-16 PM16P1416C30 Pin AWG 16-14 Number Description Number Description PM16P12C30 Pin AWG 12 PM1000G1 Four indent hand tool PM1002G1 Contact insertion tool PM1001G1 Loose crimp piece machine (semi/auto) PM1003G1 Contact extraction tool - 72 - Three Row Cable Connector (male) TEMPERATURE CHARTS 3 Row 3 Row Ambient Temperature De-rating Current vs Temperature Rise 200 200 180 180 160 160 140 140 120 120 100 100 80 80 60 60 40 40 20 20 0 0 0 5 10 15 20 25 30 0 5 10 15 20 25 30 Amps Amps 4mm² 12AWG 30 circuits all energized 4mm² 12AWG 30 circuits all energized DIMENSIONS - mm(in.) Cable Connector A ROWS A CONTACTS mm in. 20.4 3 - 09 28.5 1.12 (0.80) 3 - 12 33.5 1.32 3 - 18 43.5 1.71 9.4 22.1 (0.37) 3 - 24 53.5 2.11 7.9 (0.87) 3 - 30 63.5 2.50 (0.31) See accessory section for panel clip and mounting clip cut-out dimensions. ORDERING INFORMATION Cable Connector Panel Mount With Mounting Clip With Clam Shell Hood & Strain Relief Part Part Part Number Description Number Description Number Description PM309MOOLOO 3x3 MALE Cable Connector PM309MOOLMC 3x3 MALE Cable Connector PM309MOOLCH 3x3 MALE Cable Connector PM312MOOLOO 3x4 MALE Cable Connector PM312MOOLMC 3x4 MALE Cable Connector PM312MOOLCH 3x4 MALE Cable Connector PM318MOOLOO 3x6 MALE Cable Connector PM318MOOLMC 3x6 MALE Cable Connector PM318MOOLCH 3x6 MALE Cable Connector PM324MOOLOO 3x8 MALE Cable Connector PM324MOOLMC 3x8 MALE Cable Connector PM324MOOLCH 3x8 MALE Cable Connector PM330MOOLOO 3x10 MALE Cable Connector PM330MOOLMC 3x10 MALE Cable Connector PM330MOOLCH 3x10 MALE Cable Connectorr Panel Mount With Screws With Snap-in Panel Clip Part Part Number Description Number Description PM309MOOLSC 3x3 MALE Cable Connector PM309MOOLPC 3x3 MALE Cable Connector PM312MOOLSC 3x4 MALE Cable Connector PM312MOOLPC 3x4 MALE Cable Connector PM318MOOLSC 3x6 MALE Cable Connector PM318MOOLPC 3x6 MALE Cable Connector PM324MOOLSC 3x8 MALE Cable Connector PM324MOOLPC 3x8 MALE Cable Connector PM330MOOLSC 3x10 MALE Cable Connector PM330MOOLPC 3x10 MALE Cable Connector - 73 - Temperature (°C) Temperature (°C) Three Row Right Angle PCB (male) DIMENSIONS - mm(in.) 3 Row - PCB Right Angle Connector 3 Row - PCB Hole Layout For Right Angle Connector A ROWS A L1 L2 CONTACTS mm in. mm in. mm in. 9.4 (0.37) 3 - 09 28.5 1.12 10 0.39 22.3 0.88 3 - 12 33.5 1.32 15 0.59 27.3 1.07 3 - 18 43.5 1.71 25 0.98 37.3 1.47 3 - 24 53.5 2.11 35 1.38 47.3 1.86 15.2 3 - 30 63.5 2.50 45 1.77 57.3 2.26 (0.60) 20.4 Finished hole (0.80) 2.5 (0.10) 1.6 (0.06) 5.0 (0.20) 5.0 (0.20) ORDERING INFORMATION No Latch With Latch Part Part Number Description Number Description PM309MRAOOO 3x3 MALE Right Angle PCB Solder PM309MRALOO 3x3 MALE Right Angle PCB Solder PM312MRAOOO 3x4 MALE Right Angle PCB Solder PM312MRALOO 3x4 MALE Right Angle PCB Solder PM318MRAOOO 3x6 MALE Right Angle PCB Solder PM318MRALOO 3x6 MALE Right Angle PCB Solder PM324MRAOOO 3x8 MALE Right Angle PCB Solder PM324MRALOO 3x8 MALE Right Angle PCB Solder PM330MRAOOO 3x10 MALE Right Angle PCB Solder PM330MRALOO 3x10 MALE Right Angle PCB Solder Right Angle PCB Snap Bracket & No Latch Right Angle PCB Snap Bracket & Latch Part Part Number Description Number Description PM309MRAOSB 3x3 MALE Right Angle PCB Solder PM309MRALSB 3x3 MALE Right Angle PCB Solder PM312MRAOSB 3x4 MALE Right Angle PCB Solder PM312MRALSB 3x4 MALE Right Angle PCB Solder PM318MRAOSB 3x6 MALE Right Angle PCB Solder PM318MRALSB 3x6 MALE Right Angle PCB Solder PM324MRAOSB 3x8 MALE Right Angle PCB Solder PM324MRALSB 3x8 MALE Right Angle PCB Solder PM330MRAOSB 3x10 MALE Right Angle PCB Solder PM330MRALSB 3x10 MALE Right Angle PCB Solder Right Angle PCB Bracket With Hole & No Latch Right Angle PCB Bracket With Hole & Latch Part Part Number Description Number Description PM309MRAOHB 3x3 MALE Right Angle PCB Solder PM309MRALHB 3x3 MALE Right Angle PCB Solder PM312MRAOHB 3x4 MALE Right Angle PCB Solder PM312MRALHB 3x4 MALE Right Angle PCB Solder PM318MRAOHB 3x6 MALE Right Angle PCB Solder PM318MRALHB 3x6 MALE Right Angle PCB Solder PM324MRAOHB 3x8 MALE Right Angle PCB Solder PM324MRALHB 3x8 MALE Right Angle PCB Solder PM330MRAOHB 3x10 MALE Right Angle PCB Solder PM330MRALHB 3x10 MALE Right Angle PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. - 74 - 3.7 (0.15) Three Row Straight PCB (male) DIMENSIONS - mm(in.) 3 Row - PCB Straight Solder Connector 3 Row - PCB Hole Layout For Straight Solder Connector ROWS A L1 L2 A CONTACTS mm in. mm in. mm in. 3.7 9.4 (0.15) 3 - 09 28.5 1.12 10 0.39 22.3 0.88 15.2 (0.37) (0.60) 3 - 12 33.5 1.32 15 0.59 27.3 1.07 3 - 18 43.5 1.71 25 0.98 37.3 1.47 5.0 (0.20) 3 - 24 53.5 2.11 35 1.38 47.3 1.86 1.6 (0.06) 5.0 (0.20) 3 - 30 63.5 2.50 45 1.77 57.3 2.26 Finished hole 20.4 (0.80) ORDERING INFORMATION With Latch No Latch Part Part Number Description Number Description PM309MBALOO 3x3 MALE Straight PCB Solder PM309MBAOOO 3x3 MALE Straight PCB Solder PM312MBALOO 3x4 MALE Straight PCB Solder PM312MBAOOO 3x4 MALE Straight PCB Solder PM318MBALOO 3x6 MALE Straight PCB Solder PM318MBAOOO 3x6 MALE Straight PCB Solder PM324MBALOO 3x8 MALE Straight PCB Solder PM324MBAOOO 3x8 MALE Straight PCB Solder PM330MBALOO 3x10 MALE Straight PCB Solder PM330MBAOOO 3x10 MALE Straight PCB Solder Push On PCB Fastener & Latch Push On PCB Fastener & No Latch Part Part Number Description Number Description PM309MBALSP 3x3 MALE Straight PCB Solder PM309MBAOSP 3x3 MALE Straight PCB Solder PM312MBALSP 3x4 MALE Straight PCB Solder PM312MBAOSP 3x4 MALE Straight PCB Solder PM318MBALSP 3x6 MALE Straight PCB Solder PM318MBAOSP 3x6 MALE Straight PCB Solder PM324MBALSP 3x8 MALE Straight PCB Solder PM324MBAOSP 3x8 MALE Straight PCB Solder PM330MBALSP 3x10 MALE Straight PCB Solder PM330MBAOSP 3x10 MALE Straight PCB Solder Self-tapping Screws For PCB Mount & Latch Self-tapping Screws For PCB Mount & No Latch Part Part Number Description Number Description PM309MBALST 3x3 MALE Straight PCB Solder PM309MBAOST 3x3 MALE Straight PCB Solder PM312MBALST 3x4 MALE Straight PCB Solder PM312MBAOST 3x4 MALE Straight PCB Solder PM318MBALST 3x6 MALE Straight PCB Solder PM318MBAOST 3x6 MALE Straight PCB Solder PM324MBALST 3x8 MALE Straight PCB Solder PM324MBAOST 3x8 MALE Straight PCB Solder PM330MBALST 3x10 MALE Straight PCB Solder PM330MBAOST 3x10 MALE Straight PCB Solder PCB contacts and mounting accessories are designed for a board thickness of 1.60mm (.063) with a contact protrusion of 2.10 (.083). Other contact lengths are available upon request. All Data Subject To Change Without Notice - 75 - ® PowerMod Connector Accessories Anderson Power Products PowerMod® series offers multiple mounting options ranging from no mounting hardware, to snap in brackets, to self tapping screws, as well as clam shell housings. This application note details all 13 sizes, configurations and accessories available. SCREW MOUNTING Connector -A- -B- -C- 1-03 16.10 (0.634) 22.30 (0.878) 11.00 (0.433) 1-04 21.10 (0.831) 27.30 (1.075) 11.00 (0.433) A 1-06 31.10 (1.244) 37.30 (1.469) 11.00 (0.433) 1-08 41.10 (1.618) 47.30 (1.862) 11.00 (0.433) Ø 2.50 ± 0.10 (2) 2-06 16.10 (0.634) 22.30 (0.878) 16.00 (0.630) C 2-08 21.10 (0.831) 27.30 (1.075) 16.00 (0.630) 2-12 31.10 (1.244) 37.30 (1.469) 16.00 (0.630) B 2-16 41.10 (1.618) 47.30 (1.862) 16.00 (0.630) 3-09 16.10 (0.634) 22.30 (0.878) 21.00 (0.827) 3-12 21.10 (0.831) 27.30 (1.075) 21.00 (0.827) 3-18 31.10 (1.244) 37.30 (1.469) 21.00 (0.827) 3-24 41.10 (1.618) 47.30 (1.862) 21.00 (0.827) 3-30 51.10 (2.012) 57.30 (2.256) 21.00 (0.827) PANEL CLIP CUT-OUT Connector -P1- -P2- -P3- 1-03 29.7 (1.17) 10.8 (0.43) 40.7 (1.60) P3 ± 0.2 1-04 34.7 (1.37) 10.8 (0.43) 45.7 (1.80) 1-06 44.7 (1.76) 10.8 (0.43) 55.7 (2.19) P1 ± 0.2 1-08 54.7 (2.15) 10.8 (0.43) 65.7 (2.59) 2-06 29.7 (1.17) 15.8 (0.62) 40.7 (1.60) 10.5 ± 0.2 P2 ± 0.2 2-08 34.7 (1.37) 15.8 (0.62) 45.7 (1.80) 2-12 44.7 (1.76) 15.8 (0.62) 55.7 (2.19) 2-16 54.7 (2.15) 15.8 (0.62) 65.7 (2.59) R 0.3 MAX TYP 3-09 29.7 (1.17) 20.8 (0.82) 40.7 (1.60) 3-12 34.7 (1.37) 20.8 (0.82) 45.7 (1.80) 3-18 44.7 (1.76) 20.8 (0.82) 55.7 (2.19) 3-24 54.7 (2.15) 20.8 (0.82) 65.7 (2.59) 3-30 64.7 (2.55) 20.8 (0.82) 75.7 (2.98) MOUNTING CLIP CUT-OUT Connector -M1- -M2- -M3- 1-03 29.5 (1.16) 10.5 (0.41) 42.5 (1.67) M3 ± .2 1-04 34.5 (1.36) 10.5 (0.41) 47.5 (1.87) M1 ± .2 ø 2.75 ± 0.05(4) 1-06 44.5 (1.75) 10.5 (0.41) 57.5 (2.26) 1-08 54.5 (2.15) 10.5 (0.41) 67.5 (2.66) 2-06 29.5 (1.16) 15.5 (0.61) 42.5 (1.67) 2-08 34.5 (1.36) 15.5 (0.61) 47.5 (1.87) 2-12 44.5 (1.75) 15.5 (0.61) 57.5 (2.26) 10 ± 0.10 M2 ± .2 2-16 54.5 (2.15) 15.5 (0.61) 67.5 (2.66) 3-09 29.5 (1.16) 20.5 (0.81) 42.5 (1.67) 3-12 34.5 (1.36) 20.5 (0.81) 47.5 (1.87) 3-18 44.5 (1.75) 20.5 (0.81) 57.5 (2.26) R 0.3 MAX TYP 3-24 54.5 (2.15) 20.5 (0.81) 67.5 (2.66) 3-30 64.5 (2.54) 20.5 (0.81) 77.5 (3.05) - 76 - PowerMod Connector Accessories CLAM SHELL HOOD Hood -A- -B- 1-03 16.00 (0.630) 24.00 (0.945) 1-04 16.00 (0.630) 29.00 (1.142) 1-06 16.00 (0.630) 39.00 (1.535) 1-08 16.00 (0.630) 49.00 (1.929) 2-06 21.00 (0.827) 24.00 (0.945) B A 2-08 21.00 (0.827) 29.00 (1.142) 2-12 21.00 (0.827) 39.00 (1.535) 2-16 21.00 (0.827) 49.00 (1.929) 45.00 3-09 26.00 (1.023) 24.00 (0.945) 3-12 26.00 (1.023) 29.00 (1.142) 3-18 26.00 (1.023) 39.00 (1.535) 3-24 26.00 (1.023) 49.00 (1.929) 3-30 26.00 (1.023) 59.00 (2.323) SNAP-IN BRACKET -A- -B- -C- 1 Row 8.00 (0.315) 6.20 (0.244) 9.93 (0.391) 2 Rows 10.50 (0.413) 7.70 (0.303) 9.93 (0.391) 3 Rows 12.00 (0.472) 10.20 (0.402) 9.93 (0.391) 5.70 (0.224) 0.80 (0.031) C Ø 2.50 (0.098) A B 3.25 (0.128) ROUND HOLE BRACKET -A- -B- -C- -D- 1 Row 8.00 (0.315) 6.20 (0.244) 12.5 (0.492) 9.53 (0.375) 2 Rows 10.50 (0.413) 7.70 (0.303) 12.5 (0.492) 9.53 (0.375) 3 Rows 12.00 (0.472) 10.20 (0.402) 12.5 (0.492) 9.53 (0.375) 5.70 (0.224) 1.00 (0.039) D C Ø 3.15 (0.124) Ø 2.54 (0.100) A B All Data Subject To Change Without Notice - 77 - 4.10 (0.161) Connector Notes For customer drawings, assembly instructions and individual data sheets, please visit www.andersonpower.com. - 78 - ® Power Clip Family 6° of Float Standard Power Clip Dual Pole Power Clip Rocker Power Clip FEATURES PRODUCT RANGE • High 300A current rating Materials Small size provides dense power packaging Housing: Polyester, UL 94 V-0 Contact Band: Beryllium copper alloy per C17200 Plating gold: 0.4 to 0.6 microns over 2 to 5 microns nickel • Mates with .125 inches or 3mm flat bus bar blade Contact Holder: Copper alloy C11000 Simplifies construction and lowers cost Plating gold: 0.1 to 0.2 microns Electrical • Hot pluggable contact (1) Continuous Current Ratings : Supports hot swapping on 48 volt DC bus 300 amp maximum, 200 amp @30 °C Voltage Rating UL & CSA up to 600V (AC/DC) • UL and CUR recognized (2) Hot Plug Ratings : Product safety and electrical performance has been 100 amp @48 volts verified to the highest standards 200 amp @ 42 volts Mechanical Forces: Insertion (lbs) - 10 to 20 maximum Extraction (lbs) - 5 to 10 minimum Mating Cycles: Normal 500 Hot Plug 250 (1) Ratings using nickel plated tab (2) Ratings using gold plated, solid copper tab PRODUCT INFORMATION Anderson Power Products® (APP), a leader in power interconnect solutions, offers the Power Clip® connector as part of the diversified family of electrical power connectors. Designed as a low cost interconnection between two perpendicular power bus bars, the Power Clip® is used in “N+1” rectifier, power supply and switching power supply applications. The high-performance contact of the Power Clip® provides low-voltage drop and superior amperage carrying capability. Because the clip accepts a solid .125 inches or 3mm thick nickel or gold plated rectangular bus bar tab, there is no need for a mating connector. The Power Clip® has been evaluated to UL1977 and CSA standard C22.2 No. 182.3-M1987 and is rated for up to 300 amps of continuous service. The product is also UL approved for true hot plug current interruption of 100A at 48V and 200A at 42V using a gold bus bar tab. All Data Subject To Change Without Notice - 79 - ® Power Clip Connector The Anderson Power Products Power Clip is FEATURES designed as a low cost interconnection between two perpendicular power bus bars. • High 300A current rating The products high performance contact Small size provides dense power packaging offers low voltage drop and superior amperage carrying capability. There is no mating connector to the Power Clip as it • Mates with .125 inches or 3mm flat accepts a solid .125 inches or 3mm thick bus bar blade nickel or gold plated rectangular bus bar tab. Simplifies construction and lowers cost The product is often used in "N+1" rectifier, power supply and switching power supply • Blind mating design applications. The Power Clip's design Allows greater vertical chassis manufacturing enables the connector to be blind mated in tolerances the deepest racks. • Hot pluggable contact The Power Clip is recognized to UL1977 and CSA standard C22.2 and is rated for up to Supports hot swapping on 48 volt DC bus 300 amps continuous service. The product is also UL approved for hot plug current • UL and CUR recognized interruption of 100A at 48V and 200A at 42V Product safety and electrical performance has using a gold plated bus bar tab. been verified to the highest standards PRODUCT SPECIFICATIONS ORDERING INFORMATION TEMPERATURE CHART Power Clip Performance Complete Connector 90 20.0 18.0 80 Part 16.0 70 Number Description 14.0 60 12.0 PCLO1 Power Clip Connector 50 10.0 40 8.0 30 6.0 20 4.0 10 2.0 0 0.0 150 200 250 300 350 Amperes Applied Temperature Rise °C milli-Volt Drop The graph shows the Power Clip electrical performance in terms of temperature rise and voltage drop at currents from 150A to 350A. The set up for the test consisted of the following: • Six Power Clips were mounted on a bus bar that was .25 x 1.75 x 6.0 inches in diameter. • The test samples were connected in series using 1/0 AWG wire attached to a 1" long and .125" thick nickel plated mating blades. - 80 - Temperature (°C) Voltage Drop (mV) ® Power Clip Connector DIMENSIONS Side View [ 9.9 ] .39 [ 37.5 ] 1.48 [ 25.6 ] 1.01 Top View [ 27 ] 1.06 [ 4.3 ] .17 (2) Clearance for #8 or M4 screw [ 31.8 ] 1.25 [ 8.4 ] .33 [ 15.9 ] [ 12.8 ] .63 .50 [ 19 ] .75 Mating Blade [ 3.10 ± 0.10 ] .122 ± .005 1.000 [ 25.40 ] MAX .650 [ 16.51 ] MIN [ 25.40±0.38 ] 1.000±.015 RADIUS OR CHAMFER BAUART GEPROFT .. TYPE TUV Rheinland APPROVED All Data Subject To Change Without Notice - 81 - ® Rocker Power Clip Connector The Anderson Power Products Rocker 6° Power Clip is designed as a low cost of Float interconnection between two perpendicular power bus bars. The products high performance contact offers low voltage drop and superior amperage carrying capability. There is no mating connector to the Rocker Power Clip as it accepts a solid .125 inches or 3mm thick nickel or gold plated rectangular bus bar tab. As a result of the Rocker’s base, this Power Clip allows for 6 degrees of float, for improved blindmating. The product is often used in "N+1" rectifier, power supply and switching power supply applications. The Rocker Power Clip's design enables the connector to be blind mated in the deepest racks. The Rocker Power Clip is recognized to UL1977 and CSA standard C22.2 and is rated for up to 300 amps continuous service. PRODUCT SPECIFICATIONS (1) Ratings using nickel plated tab (2) Ratings using gold plated, solid copper tab ORDERING INFORMATION TEMPERATURE CHART Rocker Power Clip Performance Complete Connector 90 20.0 80 Part 18.0 70 Number Description 16.0 60 PCLO2 Power Clip Connector 12.0 50 10.0 40 8.0 30 6.0 20 4.0 10 2.0 0 0.0 150 200 250 300 350 Amperes Applied Temperature Rise °C milli-Volt Drop The graph shows the Rocker Power Clip electrical performance in terms of temperature rise and voltage drop at currents from 150A to 350A. The set up for the test consisted of the following: • Six Rocker Power Clips were mounted on a bus bar that was .25 x 1.75 x 6.0 inches in diameter. • The test samples were connected in series using 1/0 AWG wire attached to a 1" long and .125" thick nickel plated mating blades. - 82 - Temperature (°C) Voltage Drop (mV) ® Rocker Power Clip Connector DIMENSIONS Side View 6° [ 9.9 ] .39 HO USIN G [ 36.2 ] 90 2 BOTH 1.43 CONTACT MOUNTING C O N TA C T FLANGES [1.52 ] [ 16.5 ] (2) [1.27 ] R.65 (2) .060 .050 Top View Mating Blade [ 4.3 ] Ø.17 (2) [ 3.10 ± 0.10 ] .122 ± .005 [ 31.8 ] 1.25 1.000 [ 25.40 ] MAX [ 8.4 ] .650 [ 16.51 ] MIN .33 (2) [ 9.55 ] [ 15.9 ] [ 25.40±0.38 ] .376 .63 [ 19.10 ] 1.000±.015 .752 RADIUS OR CHAMFER All Data Subject To Change Without Notice - 83 - ® Dual Pole Power Clip Connector The Anderson Power Products Dual Pole Power Clip is designed as a low cost interconnection between two perpendicular power bus bars. The product’s high performance contacts offer low voltage drop and superior amperage carrying capability. There is no mating connector to the Dual Pole Power Clip as it accepts a solid .125 inches or 3mm thick nickel or gold plated rectangular bus bar tab. The product is often used in "N+1" rectifier, power supply and switching power supply applications. The Dual Pole Power Clip's design enables the connector to be blind mated in the deepest racks. The Dual Pole design allows for mating to a two pole laminated bus bar or double sided PSB tab. This will allow for feed and return with one single socket. The Dual Pole Power Clip is recognized to UL1977 and CSA standard C22.2 and is rated for up to 300 amps continuous service. PRODUCT SPECIFICATIONS Materials Electrical Housing: Polyester, UL94 V-0 Continuous 300 amp maximum (1) Contact Band: Beryllium copper alloy per C17200 Current Ratings 200 amp @ 30 °C (2) Plating gold: 0.4 to 0.6 microns over 2 to 5 microns nickel Ratings 200 amp @ 42 volts Contact Holder: Copper alloy C11000 Mechanical Plating gold: 0.10 to .02 microns Forces Insertion 20 lbs maximum Extraction 10 lbs minimum (1) Ratings using nickel plated tab (2) Ratings using gold plated, solid copper tab ORDERING INFORMATION Complete Connector Part Number Description PCLO3 Dual Pole Power Clip Connector - 84 - ® Dual Pole Power Clip Connector TEMPERATURE CHART Dual Pole Power Clip Performance 90 20.0 80 18.0 16.0 70 14.0 60 12.0 50 10.0 40 8.0 30 6.0 20 4.0 10 2.0 0 0.0 150 200 250 300 350 Amperes Applied Temperature Rise °C milli-Volt Drop The graph shows the Dual Pole Power Clip electrical performance in terms of temperature rise and voltage drop at currents from 150A to 350A. The set up for the test consisted of the following: • Six Power Clips were mounted on a bus bar that was .25 x 1.75 x 6.0 inches in diameter. • The test samples were connected in series using 1/0 AWG wire attached to a 1" long and .125" thick nickel plated mating blades. DIMENSIONS Side View Top View Mating Blade [ 1.00 ] 25.4 [ 3.10 ± 0.10 ] [ 1.18 ] .122 ± .005 29.9 [ 1.25 ] [ .85 ] 1.000 [ 25.40 ] MAX 31.8 21.5 .650 [ 16.51 ] MIN [ .025 ] [ 25.40±0.38 ] 0.64 MAT’L 1.000±.015 THICKNESS RADIUS OR CHAMFER All Data Subject To Change Without Notice - 85 - Temperature (°C) Voltage Drop (mV) ® ACARA 65 to 250 Amp Filter Connector Two Pole Male & Female Connector Family Connector Notes For customer drawings, assembly instructions and individual data sheets, please visit www.andersonpower.com. - 86 - ® ACARA 65 to 250 Amp Filter Connector Two Pole Male & Female Connector Family Features • Available in a variety of capacitance values ACARA connector offer excellent EMI suppression to very high frequencies • Field disconnect with positive latch ACARA mating and un-mating does not require an electrician. The positive latch mechanism keeps connectors mated. • Polarized housings with user selective key Housings only mate one-way preventing reverse polarity. The user selective key can be used to prevent mating of similar ACARA connectors with different ratings. • Reduces assembly cost and components The ACARA system reduces wire preparation and crimping up to 80% SPECIFICATIONS Electrical Mechanical Current Rating UL 1977, UL1283 65 to 250 Amps Mating Cycles, UL1977, EN61984 500 cycles EN61984, EN132400 Hot Plug (CBC), UL1977, EN61984 (65 & 150) 65 amps Capacitance (65 & 150) 100 to 600 nF (150 & 250) 150 amps (150 & 250) 220 to 2100 nF Mating/Unmating Force 30 Lbs (134 N) average Voltage Rating EN132400 UL 1283 Contact Retention UL 1977 150 Lbs (670 N) minimum Y2 Capacitors 300 VRMS 250 VRMS IP Rating EN1984 (65 & 100) 20 unmated (20 mated) Y4 Capacitors 130 VRMS 130 VRMS (150 & 250) 10 unmated (20 mated) Impulse Voltage EN132400 3000 VDC for 2s 1700 VDC for 2s Materials Dielectric Strength 5000 volts Insulator & Cable Clamp PBT UL94V-0 Voltage Drop <10 millivolts Contacts & Ground Plate Copper alloy, tin plate Operating Temperature Range -25 to 100C Capacitor Wound metallized film Ambient Temperature Range -25 to 60C Approvals E26226 Semko 403269, 403270, 400358, 400363 PRODUCT INFORMATION Anderson Power Products and Schaffner EMC, leaders in the fields of power interconnect and EMI suppression have partnered to produce the ACARA system of EMI filtered electrical power connectors. ACARA filtered connectors are available in a variety of capacitance values and offer excellent EMI suppression to very high frequencies (6 GHz). The male filter connector is designed for a fast, error-proof assembly. The female power connector is polarized to the male connector reducing risk of installation error. The optional connector keying further enables the system designer to insure proper site installation. The ACARA system greatly reduces the number of components and labor required for assembly and installation. The products are certified to all applicable requirements of UL and EN. All Data Subject To Change Without Notice - 87 - ® ACARA 65 to 100 Amp Filter Connector Two Pole Male & Female Power Connector Anderson Power Products and Schaffner EMC, FEATURES leaders in the fields of power interconnect and EMI suppression have partnered to produce the • Available in a variety of capacitance ACARA system of EMI filtered electrical power values connectors. ACARA filtered connectors are ACARA capacitor/connector offer excellent EMI available in a variety of capacitance values and suppression to very high frequencies offers excellent EMI suppression to very high • Field disconnect with positive latch frequencies (6 GHz). ACARA mating and un-mating does not require an electrician. The positive latch mechanism The male filter connector is designed for a fast, keeps connectors mated. error-proof assembly. The female power connector is polarized to the male connector • Polarized housings with user reducing risk of installation error. The optional selective key connector keying further enables the system Housings only mate one-way preventing reverse designer to insure proper site installation. polarity. The user selective key can be used to prevent mating of similar ACARA connectors. The ACARA system greatly reduces the number of components and labor required for assembly • Reduces assembly cost and and installation. The products are certified to all components applicable requirements of UL and EN. The ACARA system reduces wire preparation and crimping up to 80% PRODUCT SPECIFICATIONS Electrical Mechanical Current Rating UL 1977, UL1283 65 or 100 Amps Mating Cycles, UL1977, EN61984 500 cycles EN61984, EN132400 Hot Plug (CBC), UL1977, EN61984 65 amps Capacitance 100 to 600 nF Mating/Unmating Force 30 Lbs (134 N) average Voltage Rating EN132400 UL 1283 Contact Retention UL 1977 150 Lbs (670 N) minimum Y2 Capacitors 300 VRMS 250 VRMS IP Rating EN61984 20 Y4 Capacitors 130 VRMS 130 VRMS Materials Impulse Voltage EN132400 3000 VDC for 2s 1700 VDC for 2s Insulator & Cable Clamp PBT UL94 V-0 Dielectric Strength 5000 volts Contacts & Ground Plate Copper alloy, tin plate Voltage Drop <10 millivolts Capacitor Wound metallized film Operating Temperature Range -25 to 100C Approvals Ambient Temperature Range -25 to 60C Semko 403269, 400363 PRODUCT INFORMATION Male Filtered Connector Female Power Connector Series Current Type Termination Capacitance & Voltage Class Series Current Type Termination Wire Size or Length AFC 100 - P C / 2 AWG AFC 100 - F A / B0470 065 2 AWG for 2 AWG crimp barrel 065 B0600 for 600 nF class Y4 capacitor 100 4 AWG for 4 AWG crimp barrel 100 B0470 for 470 nF class Y4 capacitor - 6 AWG for 6 AWG crimp barrel - A0220 for 220 nF class Y2 capacitor Power M35 for 35mm² crimp barrel Filter A0100 for 100 nF class Y2 capacitor C for Crimp Termination M25 for 25mm² crimp barrel A for Bus Bar Termination E for Wiring Kit M16 for 16mm² crimp barrel B for Threaded Post Termination / 020 for 2 AWG by 2 meter wiring kit / 030 for 2 AWG by 3 meter wiring kit 050 for 2 AWG by 5 meter wiring kit - 88 - Two Pole Male Filter & Female Power Connector The ACARA male filter connector has a current-carrying conductor Insertion Loss passing through the center of each capacitor. This co-axial conductor A = 600 nano Farad C = 220 nano Farad forms one terminal of the capacitor. The other capacitor terminal is an B = 470 nano Farad D = 100 nano Farad earthed metal ground-plane which is mounted to the bulkhead plate via the specially designed structural plastic housing and integral EMI 100 A gasket. This design feature is common to all ACARA filters and ensures B that any radio frequency currents carried on the central conductor are C shunted to earth by the capacitor. D 80 Because of the extremely low series inductance resulting from this type of construction, the self-resonant frequency of the ACARA capacitor is very high. Typical frequency response is shown in Figure 1. As 60 frequency increases, the impedance of the feed-through capacitor decreases steadily to provide excellent performance to beyond 6 GHz. Some small resonances can be expected in the performance 40 characteristics of the ACARA capacitor. This is attributable to distributed inductance within the capacitor and can cause its high frequency response to vary slightly from the theoretical. 20 The ACARA filter connector delivers superior high frequency attenuation, preventing radio frequency emission and protecting 0 sensitive computers, switching and cellular equipment. 100k 1M 10M 100M 1G Frequency (Hz) Figure 1 TEMPERATURE CHARTS The ACARA female power connector is designed for safety and Temperature Rise AFC100 with 2 AWG Wire performance. The plastic housing is polarized to the male filter 35 connector preventing the installer from reversing polarity which can 30 result in injury to the installer and severe damage to the system. By using the optional 6 position key, the system designer can further 25 restrict connector mating to insure that ACARA connectors of different 20 capacitance or operating voltage can not be mated at field installation. 15 The positive latch and wire strain relief of the ACARA power connector further enhance the safety of the system. The wire strain relief acts as 10 a secondary mechanism to insure contact retention and it prevents 5 creep of the wire insulation jacket which can expose bare conductor 0 and result in electrical shock. The positive latch prevents accidental 40 50 60 70 80 90 100 110 120 130 140 un-mating but allows for immediate power disconnect for emergency Amperes Applied Figure 2 service or repair. The patent pending ACARA socket contact offers superior electrical Current-Temperature Derating Curve performance, hot mating (hot plug), low insertion forces and high AFC100 with 2 AWG wire mating durability. The socket contact is employs a high conductivity 120 copper alloy and a steel spring. This design provides superior 100 conductivity and precise contact forces. The amperage performance of 80 the ACARA connector versus temperature is shown in figure 2. The precise contact forces of the ACARA socket contact delivers low 60 mating forces and excellent mating durability. The two sacrificial arms 40 of the ACARA socket contact enables hot plug and disconnect for 20 emergency service or repair. 0 50 55 60 65 70 75 80 85 90 95 100 The combined safety, electrical and mechanical performance of the Ambient Temp (°C) ACARA system is unique among electrical power connectors. - 89 - Insertion Loss (dB) Amperes Applied Mean Temp Rise (°C) 65 to 100 amp Male Filter Connector ORDERING INFORMATION Male Termination - Bus Bar Threaded Termination Bus Bar Contact Part Number Part Number Part Number AFC065-FA/A0100 AFC065-FB/A0100 2-8486G1 AFC065-FA/A0220 AFC065-FB/A0220 AFC065-FA/B0470 AFC065-FB/B0470 AFC065-FA/B0600 AFC065-FB/B0600 AFC100-FA/A0100 AFC100-FB/A0100 AFC100-FA/A0220 AFC100-FB/A0220 AFC100-FA/B0470 AFC100-FB/B0470 AFC100-FA/B0600 AFC100-FB/B0600 DIMENSIONS Top View Bus Bar Disconnect Top View Threaded M8 X 1.25 TYP. [ 50.6 ] [ 50.6 ] 1.99 REF 1.99 REF Side View Bus Bar Disconnect Side View Threaded MOUNTING MOUNTING PLANE [ 23.2 ] LUG [ 56.1 ] PLANE [ 23.2 ] 0.91 REF TERMINALS 0.91 REF 2.21 REF [ 44.1 ] [ 50.9 ] 1.74 REF 2.00 REF [44.1] 1.74 REF APP SOCKET [ 7.1 ] [ 7.1 ] CONTACT 0.28 REF 0.28 [ 44.5 ] / [ 39.4 ] 1.75 / 1.55 FOR CONNECTION Front View Panel Mounting* 6-WAY CONFIGURABLE KEY C/L [ 36.05 ] 1.419 CUT OUT [ 56.9 ] C/L [ 58.9 ] 2.24 2.32 REF CONDUCTIVE SURFACE [ 63.30 ] 2.492 [ 80.3 ] [ 27.5 ] 3.16 [ 82.3 ] 1.08 REF 3.24 REF * For detailed dimensions, reference drawing number 3-5846S1 & 3-5846S2 - 90 - 65 to 100 amp Female Power Connector ORDERING INFORMATION Crimp Termination Pre-wired Termination Part Number Part Number AFC065-PC/6AWG AFC065-PE/020 AFC065-PC/M16 AFC065-PE/030 AFC100-PC/2AWG AFC065-PE/050 AFC100-PC/4AWG AFC100-PE/020 AFC100-PC/M35 AFC100-PE/030 AFC100-PC/M25 AFC100-PE/050 DIMENSIONS Top View [ 55.1 ] 2.17 REF [ 62.5 ] 2.46 REF [ 46.2 ] 1.82 REF Side View 6 WAY CONFIGURABLE KEY Front View [ 18.8 ] 0.74 REF [ 27.5 ] 1.08 REF All Data Subject To Change Without Notice - 91 - ® ACARA 150 to 250 Amp Filter Connector Two Pole Male & Female Power Connector Anderson Power Products and Schaffner EMC, FEATURES leaders in the fields of power interconnect and EMI suppression have partnered to produce the • Available in a variety of capacitance ACARA system of EMI filtered electrical power values connectors. ACARA filtered connectors are ACARA capacitor/connector offer excellent EMI available in a variety of capacitance values and suppression to very high frequencies offers excellent EMI suppression to very high frequencies (6 GHz). • Field disconnect with positive latch ACARA mating and un-mating does not require The male filter connector is designed for a fast, an electrician. The positive latch mechanism error-proof assembly. The female power keeps connectors mated. connector is polarized to the male connector • Polarized housings with user reducing risk of installation error. The optional selective key connector keying further enables the system Housings only mate one-way preventing reverse designer to insure proper site installation. polarity. The user selective key can be used to prevent mating of similar ACARA connectors. The ACARA system greatly reduces the number of components and labor required for assembly • Reduces assembly cost and and installation. The products are certified to all components applicable requirements of UL and EN. The ACARA system reduces wire preparation and crimping up to 80% PRODUCT SPECIFICATIONS Electrical Mechanical Current Rating UL 1977, UL1283 150 or 250 Amps Mating Cycles, UL1977, EN61984 500 cycles EN61984, EN132400 Hot Plug (CBC), UL1977, EN61984 150 amps Capacitance 220 to 2100 nF Mating/Unmating Force 30 Lbs (134 N) average Voltage Rating EN132400 UL 1283 Contact Retention UL 1977 150 Lbs (670 N) minimum Y2 Capacitors 300 VRMS 250 VRMS IP Rating EN61984 10 (20 when mated) Y4 Capacitors 130 VRMS 130 VRMS Materials Impulse Voltage EN132400 3000 VDC for 2s 1700 VDC for 2s Insulator & Cable Clamp PBT UL94 V-0 Dielectric Strength 5000 volts Contacts & Ground Plate Copper alloy, tin plate Voltage Drop <10 millivolts Capacitor Wound metallized film Operating Temperature Range -25 to 100C Approvals Ambient Temperature Range -25 to 60C Semko 403270, 400358 PRODUCT INFORMATION Female Power Connector Male Filtered Connector Series Current Type Termination Wire Size or Length Series Current Type Termination Capacitance & Voltage Class AFC 250 - P C / 2AWG AFC 250 - F A / B0470 150 4/0 for 4/0 crimp barrel 150 B2100 for 2100 nF class Y4 capacitor 250 2/0 for 2/0 crimp barrel 250 B1000 for 1000 nF class Y4 capacitor - 1/0 for 1/0 crimp barrel - A0470 for 0470 nF class Y2 capacitor Power M95 for 95mm² crimp barrel Filter A0220 for 0220 nF class Y2 capacitor C for Crimp Termination M70 for 70mm² crimp barrel A for Bus Bar Termination E for Wiring Kit M50 for 50mm² crimp barrel B for Threaded Post Termination / 020 for 4/0 by 2 meter wiring kit / 030 for 4/0 by 3 meter wiring kit 050 for 4/0 by 5 meter wiring kit - 92 - Two Pole Male Filter & Female Power Connector The ACARA male filter connector has a current-carrying conductor Insertion Loss passing through the center of each capacitor. This co-axial conductor A = 2100 nano Farad C = 470 nano Farad forms one terminal of the capacitor. The other capacitor terminal is an B = 1000 nano Farad D = 220 nano Farad earthed metal ground-plane which is mounted to the bulkhead plate via the specially designed structural plastic housing and integral EMI 100 A gasket. This design feature is common to all ACARA filters and ensures B that any radio frequency currents carried on the central conductor are C shunted to earth by the capacitor. D 80 Because of the extremely low series inductance resulting from this type of construction, the self-resonant frequency of the ACARA capacitor is 60 very high. Typical frequency response is shown in Figure 1. As frequency increases, the impedance of the feed-through capacitor decreases steadily to provide excellent performance to beyond 6 GHz. Some small resonances can be expected in the performance 40 characteristics of the ACARA capacitor. This is attributable to distributed inductance within the capacitor and can cause its high frequency response to vary slightly from the theoretical. 20 The ACARA filter connector delivers superior high frequency attenuation, preventing radio frequency emission and protecting 0 sensitive computers, switching and cellular equipment. 100k 1M 10M 100M 1G Figure 1 Frequency (Hz) TEMPERATURE CHARTS Temperature Rise The ACARA female power connector is designed for safety and AFC250 with 4/0 Wire performance. The plastic housing is polarized to the male filter 50 connector preventing the installer from reversing polarity which can 45 result in injury to the installer and severe damage to the system. By 40 using the optional 6 position key, the system designer can further 35 30 restrict connector mating to insure that ACARA connectors of different 25 capacitance or operating voltage can not be mated at field installation. 20 The positive latch and wire strain relief of the ACARA power connector 15 further enhance the safety of the system. The wire strain relief acts as 10 a secondary mechanism to insure contact retention and it prevents 5 creep of the wire insulation jacket which can expose bare conductor 0 and result in electrical shock. The positive latch prevents accidental 100 150 200 250 300 Figure 2 un-mating but allows for immediate power disconnect for emergency Amperes Applied service or repair. The patent pending ACARA socket contact offers superior electrical Current-Temperature Derating Curve performance, hot mating (hot plug), low insertion forces and high AFC250 with 4/0 wire mating durability. The socket contact is employs a high conductivity 300 copper alloy and a steel spring. This design provides superior 250 conductivity and precise contact forces. The amperage performance of the ACARA connector versus temperature is shown in figure 2. The 200 precise contact forces of the ACARA socket contact delivers low 150 mating forces and excellent mating durability. The two sacrificial arms 100 of the ACARA socket contact enables hot plug and disconnect for 50 emergency service or repair. 0 50 55 60 65 70 75 80 85 90 95 100 The combined safety, electrical and mechanical performance of the Ambient Temp (°C) ACARA system is unique among electrical power connectors. - 93 - Insertion Loss (dB) Amperes Applied Mean Temp Rise (°C) 150 to 250 amp Male Filter Connector ORDERING INFORMATION Male Termination - Bus Bar Threaded Termination Bus Bar Contact Part Number Part Number Part Number AFC150-FA/A0220 AFC150-FB/A0220 2-8486G2 AFC150-FA/A0470 AFC150-FB/A0470 AFC150-FA/B1000 AFC150-FB/B1000 AFC150-FA/B2100 AFC150-FB/B2100 AFC250-FA/A0220 AFC250-FB/A0220 AFC250-FA/A0470 AFC250-FB/A0470 AFC250-FA/B1000 AFC250-FB/B1000 AFC250-FA/B2100 AFC250-FB/B2100 DIMENSIONS Top View Bus Bar Disconnect Top View Threaded M12 X 1.75 TYP. [ 75.2 ] [ 75.2 ] 2.96 2.96 REF Side View Bus Bar Disconnect Side View Threaded MOUNTING MOUNTING [ 35.3 ] PLANE PLANE LUG [ 57.5 ] [ 76 ] 1.39 REF TERMINALS [ 57.5 ] 2.26 REF 2.99 REF [ 76 ] 2.26 REF [ 35.3 ] 2.99 REF 1.39 REF [ 8.2 ] APP SOCKET [ 8.2 ] 0.32 REF CONTACT 0.32 REF [ 63.8 ] / [ 54.9 ] 2.5 / 2.2 FOR CONNECTION Front View Panel Mounting* 6-WAY CONFIGURABLE KEY C/L CUT OUT [ 74.5 ] [ 76.2 ] C/L 2.93 3.00 REF [ 51.05 ] 2.010 CONDUCTIVE SURFACE [ 91.03 ] [ 40 ] [ 112.6 ] 3.584 1.57 REF 4.43 [ 114.3 ] 4.50 REF * For detailed dimensions, reference drawing number 3-5849S1 & 3-5849S2 - 94 - 150 to 250 amp Female Power Connector ORDERING INFORMATION Crimp Termination Pre-wired Termination Part Number Part Number AFC150-PC/1/0 AFC150-PE/020 AFC150-PC/M50 AFC150-PE/030 AFC250-PC/4/0 AFC150-PE/050 AFC250-PC/2/0 AFC250-PE/020 AFC250-PC/M95 AFC250-PE/030 AFC250-PC/M70 AFC250-PE/050 DIMENSIONS Top View [ 84.9 ] 3.34 REF [ 98.4 ] 3.88 REF [ 69.9 ] 2.75 REF Side View Front View 6 WAY CONFIGURABLE KEY [ 29.9 ] 1.18 REF [ 40 ] 1.57 REF All Data Subject To Change Without Notice - 95 - Wire Conversion Chart CONVERSION CHART FOR AMERICAN WIRE GUAGE TO METRIC SYSTEM All Data Subject To Change Without Notice - 96 - Interpretation of Charts TEMPERATURE RISE & TEMPERATURE DE-RATING A) Reading the Chart Temperature rise charts show the associated heat rise as a result 2 Row Current vs Temperature Rise of applied current to the connector. Heat rise is expressed as a 200 T°C. T ambient- T (maximum w/ applied current)= T. The chart 180 on the right shows the heat rise curve for the PM216XXX 160 connector. Separate curves are shown for #12 AWG and 4mm² 140 120 wire. Interpreting the curves, if 30 amps is applied continuously to 100 the connector, the heat rise will be 160°C for #12, 85°C for 4mm² 80 wire. 60 40 20 0 0 5 10 15 20 25 30 Amps 4mm² 12AWG 16 circuits all energized B) Ambients and Maximum Operating Temperature Connector devices are rated or derated by the wiring 2 Row configuration and the environment. Factors to be considered are Ambient Temperature De-rating 200 the wire enclosure characteristics, connector housing and wire 180 insulation characteristics, the number of wires in an enclosed 160 area such as a raceway, and the ambient operating temperatures. 140 The housing and wire insulation limits are specified by UL and are 120 the limiting factor in determining the suitability of an application. 100 80 The following guidelines should be met: T°C (ambient) + T°C (at 60 applied current) < T°C (connector) and T°C (wire insulation) 40 where T°C (connector)= temperature limit of the connector 20 housing and T°C (wire insulation)= the temperature limit of the 0 wire insulation. 0 5 10 15 20 25 30 Amps The connector housing and wire insulation operating temperature 4mm² 12AWG 16 circuits all energized limits are specified by the manufacturer and often recognized by safety agencies; UL, CSA, TUV, Etc. These limits often determine the suitability of connector and wire selection for an application. To determine suitability of an application the operating temperature limits of both the connector housing and the wire insulation should be less than the sum of the ambient temperature, T°C ambient +T°