ARTESYN RFF500-24S28-5Y

RFF500/600/700 Series 24 Vin and 48 Vin single output DC-DC CONVERTERS 500 W, 600 W and 700 W Full-Brick 1 NEW Product • High efficiency topology • Wide temperature range, -40 °C to +100 °C @ full power 3 • High power density (127 W/in ) • Input voltage range: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc • Output voltage range: 16.8 Vdc to 29.4 Vdc • Remote ON/OFF • Operational insulation system • RoHS compliant RFF500/600/700 series is a high efficiency, enclosed, isolated dc-dc converter series in an industry standard full-brick package that provides up to 700 W of output power. The series delivers very high usable output power for today’s high performance RF power amplifier and similar applications. The five models in the series feature an input voltage range of 18 Vdc to 36 Vdc and 36 Vdc to 75 Vdc and an output voltage of 28 V. The output voltage is adjustable from 16.8 Vdc to 29.4 Vdc (not to exceed 500 W for the RFF500, 600 W for the RFF600 and 700 W for the RFF700). The series also has a remote isolated ON/OFF capability. Overcurrent, overvoltage and overtemperature protection features are included as standard. Other options are also available. Full international safety approval including EN/IEC60950-1 VDE and UL/cUL60950 reduces compliance costs and time to market. 2 YEAR WARRANTY All specifications are typical at nominal input, full load at 25 °C unless otherwise stated. SPECIFICATIONS External output capacitance required (See Note 4) ABSOLUTE MAXIMUM RATINGS EMC CHARACTERISTICS Input voltage - peak 24 Vin -0.5-50 Vdc Conducted emissions EN55022 See Application Note 174 (100 ms max., 1 % 48 Vin -0.5-100 Vdc Radiated emissions EN55022 See Application Note 174 duty cycle max.) GENERAL SPECIFICATIONS Input voltage continuous 24 Vin -0.5-40 Vdc 48 Vin -0.5-80 Vdc Efficiency 24 Vin 90 % Vin=Vin (nom), Iout (max) 48 Vin 91 % Adjust pin voltage With respect to -0.5-12 Vdc -Sense pin Approvals and VDE IEC60950-1 standards IECEE CB, UL/cUL60950 OUTPUT SPECIFICATIONS Material Flammability UL94V-0 Voltage adjustability 16.8-29.4 Vdc Weight 0.5 inch tall version 220 g (7.75 oz.) Min./max. load RFF500 0/17.9 A MTBF @ 55 ºC Telcordia SR-332 Issue 1 RFF600 0/21.4 A RFF600-24 1,166,553 hours RFF700 0/25 A RFF700-48 1,604,279 hours Output load capacitance (See Note 3) 330-3,300 μF ENVIRONMENTAL SPECIFICATIONS Rise time (See Note 5) 5 ms typ. Thermal performance Operating baseplate, -40 ºC to +100 ºC INPUT SPECIFICATIONS temperature Input current @ lo max. 24/48 Vin RFF500 39.7 A/19 A max. Non-operating -40 ºC to +100 ºC (See Note 1) 24/48 Vin RFF600 47.6 A/22.8 A max. 48 Vin RFF700 26.6 A max. ON/OFF PINS ELECTRICAL INTERFACE Input reflected ripple 24 Vin RFF500/600 6 mA (pk-pk) (See Application Note 174 for details of the remote ON/OFF) (See Note 2) 48 Vin RFF500/600/700 4 mA (pk-pk) Input capacitance - 24 Vin 66 μF Internal filter 48 Vin 20 μF 2 Inrush current (See Note 4) 2 A s International Safety Standard Approvals VDE0805/EN60950/IEC950 File No. 10401-3336-0198 Licence No. 40005395 UL/cUL CAN/CSA 22.2 No. 60950 UL 60950 File No. 135734 File Name: rff500_600_700.pdf Rev: 17 Feb 2006 RFF500/600/700 Series 24 Vin and 48 Vin single output DC-DC CONVERTERS 500 W, 600 W and 700 W Full-Brick 2 For the most current data and application support visit www.artesyn.com/powergroup/products.htm NEW Product OUTPUT OUTPUT OUTPUT REGULATION INPUT OUTPUT EFFICIENCY MODEL POWER CURRENT CURRENT (6,7) VOLTAGE VOLTAGE (TYP.) NUMBER LINE LOAD (MAX.) (MIN.) (MAX.) 500 W 18-36 Vdc 16.8-29.4 Vdc 0 A 17.9 A 90 % ±0.54 % ±0.2 % RFF500-24S28Y 500 W 36-75 Vdc 16.8-29.4 Vdc 0 A 17.9 A 91 % ±0.54 % ±0.2 % RFF500-48S28Y 600 W 18-36 Vdc 16.8-29.4 Vdc 0 A 21.4 A 90 % ±0.54 % ±0.2 % RFF600-24S28Y 600 W 36-75 Vdc 16.8-29.4 Vdc 0 A 21.4 A 91 % ±0.54 % ±0.2 % RFF600-48S28Y 700 W 36-75 Vdc 16.8-29.4 Vdc 0 A 25 A 91 % ±0.54 % ±0.2 % RFF700-48S28Y Part Number System with Options RFF600-24S28-5TY (6) RoHS Compliance Product Family Y = Non Pb-free (RoHS 5/6 compliant) RFF = Full-Brick Threaded Inserts Rated Output Power T = Threaded Inserts 500 = 500 W Blank = Clearance Inserts 600 = 600 W 700 = 700 W Height Option 5 = 0.50 in (12.70 mm) Input Voltage 24 = 18 Vdc to 36 Vdc Output Voltage 48 = 36 Vdc to 75 Vdc 28 = 16.8 Vdc to 29.4 Vdc Number of Outputs S = Single N No ot te es s PROTECTION 1 External input fusing required. Use a fast acting fuse: 80 A (24 V model), Short-circuit RFF500 21 A 40 A (48 V model). 2 Iout = Iout (max) Measured with the input capacitor, Cbypass = 330 μF, (Brickwall current RFF600 25.2 A and 6 μH inductor in series with the power source. Frequencies limiting) RFF700 29.4 A >100 kHz. 3 Minimum effective ESR is 1 mΩ. Minimum phase margin is 35º. Overvoltage Output shutdown 33.2 V 4 Measured per ETSI 300 132-2 Section 4.7.2. Overtemperature Midpoint of baseplate 110 ºC 5 From 10% to 90% of Vout (nom). Full resistive load. 1 μF ceramic and 330 μF electrolytic capacitors across the output. shutdown 6 The ’Y’ suffix indicates that these parts are TSE RoHS 5/6 (non-Pb-free) compliant. 7 NOTICE: Some models do not support all options. Please contact your local Artesyn representative or use the on-line model number search tool at http://www.artesyn.com/powergroup/products.htm to find a suitable alternative. File Name: rff500_600_700.pdf Rev: 17 Feb 2006 RFF500/600/700 Series 24 Vin and 48 Vin single output DC-DC CONVERTERS 500 W, 600 W and 700 W Full-Brick 3 For the most current data and application support visit www.artesyn.com/powergroup/products.htm NEW Product 20 16 -Vo 330 μF -Vin L -Vo 12 - Vin -Vo O +Vin 330 μF 100 nF 50 V A 50 V +Vo 8 -ON/OFF D +Vo + +ON/OFF +Vo 4 0 -40 -20 0 20 40 60 80 100 TEMPERATURE (ºC) BASEPLATE Figure 1 - Standard Application Figure 2 - RFF500 Derating Curve 30 25 25 20 20 15 15 10 10 5 5 0 0 -40 -20 0 20 40 60 80 100 -40 -20 0 20 40 60 80 100 TEMPERATURE (ºC) BASEPLATE TEMPERATURE (ºC) BASEPLATE Figure 3 - RFF600 Derating Curve Figure 4 - RFF700 Derating Curve Figure 5 - Typical Turn-on Delay and Risetime RFF600-24S28Y Figure 6 - Typical Turn-on Delay and Risetime RFF700-48S28Y Channel 1: Input Voltage, Channel 2: Output Voltage Channel 1: Input Voltage, Channel 2: Output Voltage File Name: rff500_600_700.pdf Rev: 17 Feb 2006 OUTPUT CURRENT (A) AUX IOC PC TRIM +S -S OUTPUT CURRENT (A) OUTPUT CURRENT (A) RFF500/600/700 Series 24 Vin and 48 Vin single output DC-DC CONVERTERS 500 W, 600 W and 700 W Full-Brick 4 For the most current data and application support visit www.artesyn.com/powergroup/products.htm NEW Product 91 92 89 90 Vin = 24 V Vin = 48 V 87 88 85 86 83 84 0 0 5 10 15 20 5 10 15 20 OUTPUT CURRENT (A) OUTPUT CURRENT (A) Figure 8 - Typical Efficiency vs. Output Current – RFF500-48S28Y Figure 7 - Typical Efficiency vs. Output Current – RFF500-24S28Y 91 92 90 91 89 90 88 88 Vin = 24 V Vin = 48 V 87 88 86 87 85 86 84 85 0 5 10 15 20 25 0 5 10 15 20 25 OUTPUT CURRENT (A) OUTPUT CURRENT (A) Figure 9 - Typical Efficiency vs. Output Current – RFF600-24S28Y Figure 10 - Typical Efficiency vs. Output Current – RFF700-48S28Y Figure 11 - RFF600-24S28Y Transient Response Figure 12 - RFF700-48S28Y Transient Response Load 10.70 A to 16.05 A Load 12.5 A to 18.75 A File Name: rff500_600_700.pdf Rev: 17 Feb 2006 EFFICIENCY (%) EFFICIENCY (%) EFFICIENCY (%) EFFICIENCY (%) RFF500/600/700 Series 24 Vin and 48 Vin single output DC-DC CONVERTERS 500 W, 600 W and 700 W Full-Brick 5 For the most current data and application support visit www.artesyn.com/powergroup/products.htm NEW Product 5X THRU-HOLE INSERT FOR M3 FASTERNER, CLEARANCE 0.128 (3.25) (M3 X 0.5" THREADED INSERTS ARE AVAILABLE) 8X 0.040 (1.02) 8X 0.081 (2.06) 2.050 (52.07) 2.000 (50.80) R -V 1.700 (43.18) -Vin 1.500 (38.10) -V 1.450 (36.83) 1.200 (30.48) -V 1.100 (27.94) +Vin 1.000 (25.40) 0.800 (20.32) +V -ON/OFF 0.700 (17.78) +V 0.550 (13.97) 0.550 (13.97) +ON/OFF +V 0.300 (7.62) 0 0 2.100 (53.34) 4.200 (106.68) 4X R 0.060 (1.52) 0.23 ±0.02 (5.84 ±0.51) 0.50 ±0.02 (12.70 ±0.51) 4.60 ±0.02 (116.84 ±0.51) CASE FOOTPRINT PIN CONNECTIONS PIN NUMBER FUNCTION -Vin Negative Input Terminal +Vin Positive Input Terminal -ON/OFF Negative Input Remote ON/OFF +ON/OFF Positive Input Remote ON/OFF -V Negative Output Terminals +V Positive Output Terminals Aux Auxiliary Power Terminal IOC Inverter Operation Good PC Parallel Control Pin TRIM Output Adjustment Trim Pin +S Positive Remote Sense -S Negative Remote Sense Figure 13 - Mechanical Drawing and Pin-Out Table Datasheet © Artesyn Technologies® 2006 The information and specifications contained in this datasheet are believed to be correct at time of publication. However, Artesyn Technologies accepts no responsibility for consequences arising from printing errors or inaccuracies. The information and specifications contained or described herein are subject to change in any manner at any time without notice. No rights under any patent accompany the sale of any such product(s) or information contained herein. Please consult our website for the following items: 4 Application Note www.artesyn.com File Name: rff500_600_700.pdf Rev: 17 Feb 2006 AUX 3.150 (80.01) IOC 3.300 (83.82) PC 3.450 (87.63) TRIM 3.600 (91.44) 3.750 (95.25) +S -S 3.900 (99.06) 2.40 ±0.02 (60.96 ±0.51) CASE FOOTPRINT