AP Series Industrial Pushbutton Switch Features/Benefits Typical Applications • Harsh environments • IP67 sealed A • Off-Road • 1,000,000 life cycle • Industrial • Illumination / non-illumination • Medical • Multiple colored caps • Transportation • Threaded or snap-in mounting • Joystick control modules • Caps available separately • Gaming • RoHS compliant • Military Specifications Materials HOUSING: PBT FUNCTION: SPST Momentary BASE: PBT CONTACT ARRANGEMENT: N.O. CAP: PBT MOUNTING TYPE: Snap-in (no panel seal) ACTUATOR: Threaded body (hex nut, lock washer, and panel seal gasket provided) Illuminated: Clear polycarbonate Torque spec for threaded body: Do not exceed 8-9 in-lbs (0.9-1.0 N.m) Non-illuminated: PBT INTERNAL SEAL: Silicone rubber Mechanical TERMINALS: Copper alloy, gold over silver plating OPERATING LIFE: 1,000,000 cycles MOVABLE CONTACT: Copper alloy, gold over silver plating TOTAL TRAVEL: 2.1 ± 0.2 mm TERMINAL SEAL: Epoxy OPERATING POINT 1.55 ± 0.25 mm WIRE LEADS: UL1569 Black 22 AWG OVER TRAVEL: 0.6 min. OPERATING FORCE: 4N ± 1N standard configuration; other force Operating Environment option 2N ± 0.5N VIBRATION: 10-500 Hz 10g Max OPERATING TEMPERATURE: -40˚C to 85˚C (+105˚C non-illuminated) SHOCK: 60g 11ms sawtooth wave ESD PROTECTION: 20 KV min. Electrical Process Environment CONTACT RATING: 200mA @ 24 V DC resistive (500,000 cycles) SEALING: IP67 for threaded body 100mA @ 50 V DC resistive (500,000 cycles) IP65 for snap-in version (no panel seal) 400mA @ 32 V AC resistive (500,000 cycles) 125mA @ 125 V AC resistive (1,000,000 cycles) NOTE: Specifications and materials listed above are for switches with standard options. DIELECTRIC STRENGTH: 1000 V AC min. For information on specific and custom switches, please contact Customer Service. INSULATION RESISTANCE: 1 G Ω @ 500 VDC INITIAL CONTACT RESISTANCE 50 mΩ max (without wire leads) BOUNCE TIME: <5 ms Build-A-Switch To order, simply select desired option from each category and place in the appropriate box. A P B E Designation AP AP Series Terminal Seal Operating Force E Epoxy 2 2 Newtons All models are epoxy sealed 4 4 Newtons Actuator Style Contact Material D Dome / Convex B Gold C Concave E Extended Dome Termination N None Z Solder Lug W 12” Wire Leads 22 AWG Actuator Color C*** PC Terminals 0 No Cap Illumination 2 Black 00 No LED* Bushing Style** 3 Red 01 Super White Please contact Customer S** Snap-in plastic 4 Orange 02 Bi-color; Red (Green) Service for additional T Threaded plastic 5 Yellow 03 Red colors and paint / laser 6 Green 05 Amber etched button options. ** No panel seal option 7 Blue 06 Green *** PC terminals not available with illumination 9 Gray 07 Super Blue 08 Bi-color; Amber (Green) Contact Customer Service for additional hardware options. * No LED available in short body only Specifications and dimensions subject to change www.ckswitches.com A-108 Pushbutton Pushbutton AP Series Industrial Pushbutton Switch STANDARD VIEW A 28,00 [] 1.102 10,90 ELECTRICAL SCHEMATIC 4 [] 0.429 ø 17,40 ø 12,35 4,20 [] 0.165 [0.685] [0.486] 1,50 1 2 3,90 [] 0.059 [] 0.154 34 8,80 [] 0.346 12 3 5,45 SPST-NO SEE SCHEMATIC [] 0.215 7,74 4,50 [] 0.305 [] 0.177 OPERATING FORCE OPTION CODE OPERATING FORCE 2 2 N, 200 g 4 4 N, 400 g ACTUATOR STYLE D DOME / CONVEX E EXTENDED DOME C CONCAVE 0,65 3,54 TYP 3,54 TYP [] 0.140 [] 0.026 [] 0.140 3,99 TYP [] 0.157 8,19 TYP 7,74 TYP 7,74 TYP [] 0.323 [] 0.305 [] 0.305 2,09 TYP 1,64 TYP 1,64 TYP [] 0.082 [] 0.065 [] 0.065 DOWN POSITION Terminal Seal E Epoxy All models are epoxy sealed ACTUATOR COLOR OPTION CODE ACTUATOR COLOR 0 No Cap 2 Black 3 Red 4 Orange 5 Yellow 6 Green 7 Blue 9 Gray Third Angle Projection For additional colors please contact Customer Service. Dimensions are shown: mm (inches Specifications and dimensions subject to change www.ckswitches.com A-109 AP Series Industrial Pushbutton Switch ILLUMINATION A OPTION ILLUMINATION TYPICAL INTENSITY* PEAK Vf Forward Voltage CODE TYPE MIN MAX WAVELENGTH (mcd) (nm) 00 Model without illumination N/A N/A 3.5 4,000 5,000 N/A 01 LED Super White 02 LED Bi-Color – Red (Green) 10 20 2.0 635/565 4 8 700 2.0 03 LED Red 2.0 35 50 610 05 LED Amber 2.0 06 LED Green 35 50 565 3.8 07 LED Super Blue 800 1,500 470 08 2.0 LED Bi-Color – Amber (Green) 10 10 585/565 *LED FORWARD CURRENT: 20 mA LED FORWARD VOLTAGE: see chart above LED REVERSE VOLTAGE: 5.0 V MAX * For information on specific and custom LED, please contact Customer Service. + Anode - Cathode NOTE: For bi-color LED’s the polarity must be reversed to alternate the color 3 4 BUSHING STYLE S SNAP-IN 28,00 24,00 [] 1.102 [] 0.945 7,74 20,25 7,75 16,25 [] 0.305 [] 0.797 [] 0.305 [] 0.640 SNAP-IN SNAP-IN NO ILLUMINATION WITH ILLUMINATION 1,50 1,50 [] 0.059 [] 0.059 T THREADED PLASTIC M13 X 1.25-6g M13 X 1.25-6g THREADED THREADED WITH NO ILLUMINATION ILLUMINATION 0,85 0,85 [] 0.033 [] 0.033 PANEL CUTOUT ø A B PANEL THICKNESSDIM A (± 0.05 mm)DIM B (± 0.05 mm) 1 mm 13.70 mm 13.00 mm [0.039 in] [0.539 in] [0.512 in] 2 mm 13.80 mm 13.00 mm [0.079 in] [0.539 in] [0.512 in] 3 mm 13.90 mm 13.10 mm [0.118 in] [0.547 in] [0.516 in] THREADED BODY 13.70 mm 13.00 mm Third Angle Projection MIN PANEL THICKNESS 1 mm [0.539 in] [0.512 in] Dimensions are shown: mm (inches) A 0.1mm min. chamfer on the leading edge of the mounting hole is recommended for snap-in version. Specifications and dimensions subject to change www.ckswitches.com A-110 Pushbutton Pushbutton AP Series Industrial Pushbutton Switch TERMINATION A Z SOLDER LUG LED TERMINAL 3,90 CATHODE (-) [0.154] 0,75 TYP [0.030] LED TERMINAL ANODE (+) 0,50 TYP [0.020] 6,44 TYP [0.254] 2,83 TYP 2,83 TYP 2,75 [0.111] [0.111] [0.108] 0,50 TYP [0.020] LED TERMINAL ANODE (+) 2,04 TYP [0.080] * Switching terminals are gold and LED terminals are silver LED TERMINAL CATHODE (-) 5,65 TYP [0.222] C PC TERMINALS *** Illumination not available with PC Terminals 2,50 TYP [0.098] 0,50 [0.020] 0,70 [0.028] 5,65 TYP [0.222] 5,70 [0.224] 2X ø 1,00 [0.039] PCB HOLE PATTERN BOARD VIEW 34,78 TYP W 12” WIRE LEADS 22 AWG [1.369] 28,44 TYP [1.120] 27,04 TYP 20,69 TYP [1.065] [0.815] WIRE LEADS WITH WIRE LEADS WITH POTTED BASE, POTTED BASE, SNAP-IN SNAP-IN NO ILLUMINATION ILLUMINATION 304,81 304,81 [12.000] [12.000] ø 11,11 WIRELEADS ø 11,11 WIRELEADS [0.437] 22 AWG STD [0.437] 22 AWG STD WIRE LEADS WITH WIRE LEADS WITH POTTED BASE, POTTED BASE, THREADED THREADED NO ILLUMINATION ILLUMINATION 304,81 304,81 [12.000] [12.000] WIRELEADS WIRELEADS 22 AWG STD 22 AWG STD Wires: Black wires - Terminals Third Angle Red wires - LED (+) Positive Projection White wire - LED (-) Negative Dimensions are shown: mm (inches Specifications and dimensions subject to change www.ckswitches.com A-111 AP Series Industrial Pushbutton Switch CONTACT MATERIAL A OPTION B GOLD CODE CONTACT MATERIAL B Gold TERMINAL SEAL E EPOXY All models are epoxy sealed HARDWARE LOCK WASHER 2.40 HEX NUT Part Number 647D00000 17.25 Part number 515D00000 ø 18.36 REF ø15.90 M13 X 1.25-6H 13.82 0.77 15.90 PANEL SEAL Part Number 655D00000 See Detail A 0.56 REF 4X 0.13 0.30 4X R 0.13 REF Detail A 2 X ø 14.60 Scale 15:1 2 X ø 16.30 ø 17.00 ø 13.80 A A Caps available on next page Third Third Angle Angle Projection Projection Dimensions are shown: mm (inches) Specifications and dimensions subject to change www.ckswitches.com A-112 Pushbutton Pushbutton AP Series Industrial Pushbutton Switch AVAILABLE CAPS A 481D XX XXX Cap Color Style OPTION CAP COLOR PART NUMBER HOLESTYLE 01 WHITE 481DXX000 NO DOME 02 BLACK 481DXX001 YES DOME 03 RED 481DXX002 NO EXTENDED DOME 04 ORANGE 481DXX003 YES EXTENDED DOME 05 YELLOW 481DXX004 NO CONCAVE 06 GREEN 481DXX005 YES CONCAVE 07 BLUE 08 BROWN 09 GRAY ø 12.35 ø 3.00 THRU HOLE DOME 481DXX000 = NO HOLE 6.10 6.25 481DXX001 = HOLE ø12.35 3.00 ø EXTENDED DOME THRU HOLE 481DXX002 = NO HOLE 6.10 6.15 481DXX003 = HOLE ø 12.35 3.00 ø CONCAVE 0.65 THRU HOLE 481DXX004 = NO HOLE 0.61 481DXX005 = HOLE 6.69 6.69 Third Angle Projection Dimensions are shown: mm (inches) Specifications and dimensions subject to change www.ckswitches.com A-113