9000 Series Power Toggle Switches Features/Benefits Typical Applications • Power ratings up to 10 AMPS • Shut-off switch • Double pole models • Small equipment • Locking lever options available • Wide variety of actuator styles • RoHS compliant and compatible UL 61058-1 Specifications Materials CONTACT RATING: CASE: Diallyl phthalate (DAP) (UL 94V-0). 9201 Model ACTUATOR: Brass, chrome plated. GP (general purpose) BUSHING: Brass or zinc, nickel plated. 6 AMPS 125 VAC 50/60 Hz T85 10,000 cycles (10E3) HOUSING: Stainless steel. 3 AMPS 250 VAC 50/60 Hz T85 10,000 cycles SWITCH SUPPORT: Brass or steel, matte-tin plated. R (resistive) END CONTACTS: 9201 Model: Coin silver, silver plated. 6 AMPS 30 VDC T85 10,000 cycles 9221 Model: Silver cadmium oxide. 9221 Model: CENTER CONTACTS: Copper alloy, silver plated GP (general purpose) ALL TERMINALS: 9201 Model: Copper alloy, silver plated. 10 AMPS 125 VAC 50/60 Hz T85 10,000 cycles 9221 Model: Copper alloy, matte-tin plated. 5 AMPS 250 VAC 50/60 Hz T85 10,000 cycles TERMINAL SEAL: Epoxy. R (resistive) HARDWARE: Nut & Locking ring: Brass, nickel plated. Lockwasher: Steel, nickel plated. 10 AMPS 30 VDC T85 10,000 cycles ELECTRICAL LIFE: 25,000 make-and-break cycles at full load. CONTACT RESISTANCE: Below 10 m Ω typ. initial @ NOTE: Any models supplied with Q contact material are RoHS compliant and compatible. 2-4 V DC, 100 mA. NOTE: Specifications and materials listed above are for switches with standard options. 9 INSULATION RESISTANCE: 10 Ω min. For information on specific and custom switches, consult Customer Service Center. DIELECTRIC STRENGTH: 2,500 Vrms min. @ sea level. OPERATING TEMPERATURE: –30ºC to 85ºC. SOLDERABILITY: Per MIL-STD-202F method 208D, or EIA RS-186E method 9 (1 hour steam aging). Build-A-Switch To order, simply select desired option from each category and place in the appropriate box. Available options are shown and described on pages F-49 thru F-52. For additional options not shown in catalog, consult Customer Service Center. Switch Function 9201 DPDT, On-On, 6 Amps 9221 DPDT, On-On, 10 Amps Actuator S Antirotation, .410” high Bushing K Locking lever, .650” high H3 .296” high, keyway K1 Locking lever, .680” high CW Splashproof L43 Lever handle with cap H .296” high, flat P3 Flatted, anti-rotation, .450” high T .687” high, 15/32 bushing Terminations T1 .460” high, 15/32 bushing Z Solder lug Z4 Quick connect Contact Material (9221 only) Q Silver AV2 Vert. right angle, PC thru-hole Seal (9201 only) E Epoxy C PC Thru-hole D No epoxy F Actuator Color/Finish NONE Bright chrome Bushing Finish 2 Black NONE Nickel 2 Black KXX Actuator Color/Finish NONE Natural aluminum Dimensions are shown: Inches (mm) 2 Black anodized aluminum Specifications and dimensions subject to change www.ckswitches.com F–48 Toggle Toggle 9000 Series Power Toggle Switches SWITCH FUNCTION SWITCH FUNCTION CONNECTED TERMINALS POS. 1 POS. 2 POS. 1 POS. 2 NO. POLES MODEL NO. RATING* SCHEMATIC 9201 6 AMPS ON ON DP 2-3,5-6 2-1,5-4 DPDT 9221 10 AMPS ON ON DPDT 1/4 40 UNS-2A Part number shown: 9201SH3ZQE Terminal Nos. Molded On Side Of Case * See CONTACT MATERIAL, page F-52, for complete ratings. All 9000 Series models meet international dimensional and electrical requirements. 9221 model must be ordered with Z4 terminations and D seal option. ACTUATOR FINISH ACTUATOR ACTUATOR S   ANTIROTATION, .410” HIGH P3  FLATTED, ANTIROTATION, .450” HIGH OPTION CODE ACTUATOR FINISH NONE NATURAL ALUMINUM—With Nickel Plated Bushing 2 BLACK NOTE: Black hardware is supplied when either black actuators or bushings are specified. All hardware is available separately, see Section N. Antirotation is standard on all actuators, provides ‘anti-push-in’ feature on actuator. Dress nut part number: 709901201 supplied standard with P3 actuator. T  .687” HIGH, 15/32 BUSHING T1  .460” HIGH, 15/32 BUSHING OPTION CODE ACTUATOR FINISH NONE BRIGHT CHROME—With Nickel Plated Bushing 2 BLACK 15/32-32 UNS-2A 15/32-32 UNS-2A NOTE: Bushing option code not required for T & T1 actuators unless CW splashproof bushing ordered. F Black hardware is supplied when either black actuators or bushings are specified. All hardware is available separately, see Section N. Antirotation is standard on all actuators except T & T1, provides ‘anti-push-in’ feature on actuator. Dimensions are shown: Inches (mm) Specifications and dimensions subject to change www.ckswitches.com F–49 9000 Series Power Toggle Switches ACTUATOR FINISH ACTUATOR ACTUATOR K  LOCKING LEVER, .650” HIGH, THREADED K1  LOCKING LEVER, .680” HIGH, THREADED Locking Positions 2 Position Lock 1/4-40 UNS-2A 1/4-40 UNS-2A NOTE: To prevent accidental actuation, toggles must be lifted before being OPTION actuated. When released, toggles again lock in place. Bushing option code CODE ACTUATOR CAP FINISH . not required. Overtightening mounting nut may cause actuator to bind. NONE NATURAL ALUMINUM–With Nickle Plated Bushing 2 BLACK ANODIZED ALUMINUM L40  LEVER HANDLE L43  PLASTIC LEVER HANDLE WITH WITHOUT CAP ANTIROTATION AND CAP, P/N 4812 OPTION CODE ACTUATOR CAP COLOR 2 BLACK NONE No Actuator Color (L40 option) Other colors available, consult Customer Service Center. No color choice required. Finish: Matte NOTE: Lever handle actuator L43 supplied, but not installed. For interchangeability, order L40 actuator option and order lever handles separately, see page F-52. Antirotation is standard on all actuators, provides ‘anti-push-in’ feature. BUSHING FINISH BUSHING BUSHING H3 .296” HIGH, THREADED, KEYWAY H  .296” HIGH, THREADED, FLAT CW  SPLASHPROOF, 15/32 BUSHING 1/4-40 UNS-2A 1/4-40 UNS-2A 15/32-32 UNS-2A OPTION BUSHING CODE FINISH NONE NICKEL 2 BLACK F Will withstand 12 in./lbs. of torque with no distortion. For T & T1 actuators only. NOTE: Two mounting nuts, locking ring and lockwasher supplied standard with threaded bushings. Internal actuator seal standard. External Black hardware is supplied when either black bushings or actuators are specified. Optional mounting bushing seal available separately from nut and locking ring styles and finishes available, see Section N. APM Hexseal, part # MFS-60064. Dimensions are shown: Inches (mm) Specifications and dimensions subject to change www.ckswitches.com F–50 Toggle Toggle 9000 Series Power Toggle Switches BUSHING FINISH BUSHING BUSHING PANEL MOUNTING 1/4-40 UNS-2A 15/32-32 UNS-2A .472 DIA. .472 DIA. (11,99) (11,99) Without locking ring. With standard locking ring. With small locking ring. Without locking ring. With standard locking ring. TERMINATIONS PC MOUNTING Z  SOLDER LUG C  PC THRU-HOLE 9201 Only 9201 Only Z4  .187” QUICK CONNECT 9221 Only NOTE: Only termination available with 9221 model. Must be ordered with D seal option. Mates with standard .187 Nema female connector. AV2  VERTICAL RIGHT ANGLE, PC THRU-HOLE 9201SH3AV2QE Vertical Actuation SECTION A-A DPDT Actuator Shown in Pos. 3 PC MOUNTING Terminal Nos. For Reference Only F 9201 Only NOTE: Terminal bend radii and lead-in manufacturing option. Terminal spacing greater than 3mm at all points. Dimensions are shown: Inches (mm) Specifications and dimensions subject to change www.ck-components.com F–51 9000 Series Power Toggle Switches CONTACT MATERIAL OPTION TERMINAL MODEL CONTACT MATERIAL RATINGS CODE PLATING GP (general purpose) 6 AMPS 125 VAC 50/60 Hz T85 10,000 cycles (10E3) 3 AMPS 250 VAC 50/60 Hz T85 10,000 cycles 1,2 2,5 R (resistive) 6 AMPS 30 VDC T85 10,000 cycles 9201 SILVER SILVER OR TIN GP (general purpose) 10 AMPS 125 VAC 50/60 Hz T85 10,000 cycles 3,4,6 5 9221 SILVER CADMIUM OXIDE TIN 5 AMPS 250 VAC 50/60 Hz T85 10,000 cycles Q R (resistive) 10 AMPS 30 VDC T85 10,000 cycles * Note: See Technical Data section of this catalog for RoHS compliant and compatible definitions and specifications. 1 END CONTACTS: Coin silver, silver plated. NOTE: Any models supplied with Q contact material are RoHS compliant. 2 CENTER CONTACTS & ALL TERMINALS: Copper alloy, silver plated. All 9000 Series models meet international dimensional and electrical requirements. 3 END CONTACTS: Silver cadmium oxide. 9221 model must be ordered with Z4 terminations and D seal option. 4 CENTER CONTACTS: Copper alloy, silver plated. 5 Z4 TERMINALS ONLY: Copper alloy, matte-tin plated. 6 Cadmium in electrical switch contacts is exempt from RoHS. SEAL E  EPOXY SEAL D  NO EPOXY SEAL Not available with 9221 model or Z4 terminations. Must be ordered with 9221 model and Z4 termination. AVAILABLE HARDWARE Cap Cap L43 Actuator Compatible with S actuator Compatible with S actuator .843 (21,41) .312 .383 (7,92) (9,73) PART NO. PART NO. PART NO. NOTE: Additional nuts, locking rings 896801000 WHITE 706201000 WHITE 481202000 BLACK and lockwashers available 896802000 BLACK 706202000 BLACK 481203000 RED separately, see Section N. 896803000 RED 706203000 RED Material: Nylon Finish: Matte Material: Polyethylene Material: Vinyl Other colors available, consult Finish: Matte Finish: Matte Customer Service Center. 704D02000 Sealing Boot 759D02000 Sealing Boot 703D02000 Sealing Boot .204 (5,2) ø 2 [0.079] 16 [0.630] ø .331 (8,4) .464 (11,79) .524 (13,3) F 15/32-32 NS-2A 1/4-40 uns-2A nut 15/32-32, NS-2A NOTE: For use with T style actuator NOTE: For use with T style actuator NOTE: For use with S actuator style when combined with H3 and H bushings Dimensions are shown: Inches (mm) Specifications and dimensions subject to change www.ckswitches.com F–52 .658 (16,7) Toggle .945 (24,0) .657 (16,7)