9000 Series Power Rocker and Lever Handle Switches Features/Benefits Typical Applications • Thermoset UL 94V-0 housing • Small equipment • Rugged construction • Shut-off switch • Variety of actuator and termination options • RoHS compliant UL 61058-1 Specifications Materials CONTACT RATING: CASE: Diallyl phthalate (DAP) (UL 94V-0). 9201 Model: ACTUATOR: Nylon, black standard. GP (general purpose) FRAME-REAR MOUNT OPTIONS: Spring steel, black. 6 AMPS 125 VAC 50/60 Hz T85 10,000 cycles (10E3) BUSHING: Brass, nickel plated. 3 AMPS 250 VAC 50/60 Hz T85 10,000 cycles HOUSING: Stainless steel. R (resistive) SWITCH SUPPORT: Brass or steel, matte-tin plated. 6 AMPS 30 VDC T85 10,000 cycles MOUNTING BRACKET: Stainless steel. 9221 Model: END CONTACTS: 9201 Model: Coin silver, silver plated. GP (general purpose) 9221 Model: Silver cadmium oxide. 10 AMPS 125 VAC 50/60 Hz T85 10,000 cycles CENTER CONTACTS: Copper alloy, silver plated 5 AMPS 250 VAC 50/60 Hz T85 10,000 cycles ALL TERMINALS: 9201 Model: Copper alloy, silver plated. R (resistive) 9221 Model: Copper alloy, matte-tin plated. 10 AMPS 30 VDC T85 10,000 cycles TERMINAL SEAL: Epoxy. ELECTRICAL LIFE: 25,000 make-and-break cycles at full load. HARDWARE: Nut, Screw & Lockwasher: Stainless steel. Standoff: CONTACT RESISTANCE: Below 10 m Ω typ. initial @ Nylon standard, aluminum available, consult Customer 2–4 V DC, 100 mA. Service Center. 9 INSULATION RESISTANCE: 10 Ω min. *Cadmium used in electrical contacts is acceptable for RoHS. DIELECTRIC STRENGTH: 2,500 Vrms min. @ sea level. NOTE: Any models supplied with Q contact material are RoHS compliant. OPERATING TEMPERATURE: –30ºC to 85ºC. NOTE: Specifications and materials listed above are for switches with standard options. SOLDERABILITY: Per MIL-STD-202F method 208D, or For information on specific and custom switches, consult Customer Service Center. EIA RS-186E method 9 (1 hour steam aging). Build-A-Switch To order, simply select desired option from each category and place in the appropriate box. Available options are shown and described on pages G-52 through G-55. For additional options not shown in catalog, consult Customer Service Center. Switch Function 9201 DP On-On, 6 Amps 9221 DP On-On, 10 Amps Actuator J1 Rocker J2 Lever Terminations J3 Rocker Z Solder lug (9201 only) J37 Rocker with metal frame AV2 Vertical right angle, PC thru-hole (9201 only) C PC Thru-hole (9201 only) Z4 Quick connect Contact Material Q Silver Seal E Epoxy D No Seal Actuator Color 2 Black 1 White Frame Color 3 Red 2 Black NONE No frame color required Dimensions are shown: Inches (mm) Specifications and dimensions subject to change G www.ckswitches.com G–52 Rocker Rocker 9000 Series Power Rocker and Lever Handle Switches SWITCH FUNCTION SWITCH FUNCTION CONNECTED TERMINALS POS. 1 POS. 2 POS. 1 POS. 2 NO. POLES MODEL NO. RATING* SCHEMATIC 9201 6 AMPS ON ON DP 2-3,5-6 2-1,5-4 9221 10 AMPS ON ON DPDT DPDT .140 DIA.(3,56 ø) w/ J10 actuator 1.875 1.625 (47,62) (41,28) w/ J10 w/ J10 actuator actuator Part number shown: 9201J1ZQE2 Terminal Nos. Molded On Side Of Case All 9000 Series models meet international dimensional and electrical requirements. * See CONTACT MATERIAL, page G-54, for complete ratings. 9221 model must be ordered with Z4 terminations and D seal option. ACTUATOR COLOR ACTUATOR–PANEL MOUNT ACTUATOR J1  ROCKER OPTION ACTUATOR CODE COLOR 2 BLACK 1 WHITE 3 RED Finish: Matte. Other colors, custom actuator markings and legends available, consult Customer Service Center. NOTE: Hardware: two each—mounting screws, nuts, lockwashers and standoffs for 1/8 inch thick panel are supplied standard on all switches with panel mounting brackets. Actuators available separate- ly, see page G-55. Hardware available separately, see Technical Data section of this catalog. J2  LEVER PANEL MOUNTING Dimensions are shown: Inches (mm) Specifications and dimensions subject to change G www.ckswitches.com G–53 9000 Series Power Rocker and Lever Handle Switches ACTUATOR COLOR ACTUATOR–PANEL MOUNT ACTUATOR J3  ROCKER OPTION ACTUATOR CODE COLOR 2 BLACK 1 WHITE 3 RED Actuator finish: Matte. Other colors, custom actuator markings and legends available, consult Customer Service Center. PANEL MOUNTING NOTE: Actuators available separately, see page G–55. Hardware: two each—mounting screws, nuts, lockwashers and standoffs for 1/8 inch thick panel are supplied standard on all switches with panel mounting brackets. Hardware available separately, see Technical Data section of this catalog. ACTUATOR COLOR ACTUATOR–REAR MOUNT ACTUATOR FRAME COLOR J37  ROCKER WITH METAL FRAME OPTION ACTUATOR CODE COLOR .313 (7,95) 2 BLACK 1 WHITE 3 RED OPTION CODE FRAME COLOR 2 BLACK Actuator finish: Matte. Frame finish: Gloss. Other colors, custom actuator markings and legends available, consult Customer Service Center. NOTE: Actuators & frames available separately, PANEL see page G-55. Hardware: two each—mounting MOUNTING screws, nuts, lockwashers and standoffs for 1/8 inch thick panel are supplied standard on all switches with panel mounting brackets. Hardware available separately, see Technical Data section of this catalog. Not available with AV2 termination. TERMINATIONS Z  SOLDER LUG C  PC THRU-HOLE Z4  QUICK CONNECT PC MOUNTING 9201 and 9221 NOTE: Only termination available with 9221 model. Must be ordered with D seal option. Mating terminal standard Nema .187” quick connect. 9201 Only 9201 Only Dimensions are shown: Inches (mm) Specifications and dimensions subject to change G www.ckswitches.com G–54 Rocker Rocker 9000 Series Power Rocker and Lever Handle Switches TERMINATIONS AV2  VERTICAL RIGHT ANGLE, PC THRU-HOLE 9201J1AV2QE2 Terminal Nos. Molded Vertical Actuation On Side of Case DPDT 9201 Only NOTE: Terminal bend radii and lead-in manufacturing option. Terminal spacing greater than 3mm at all points. CONTACT MATERIAL OPTION TERMINAL MODEL CONTACT MATERIAL RATINGS CODE PLATING GP (general purpose) 6 AMPS 125 VAC 50/60 Hz T85 10,000 cycles (10E3) 3 AMPS 250 VAC 50/60 Hz T85 10,000 cycles 1,2 2,5 R (resistive) 6 AMPS 30 VDC T85 10,000 cycles 9201 SILVER SILVER OR TIN GP (general purpose) 10 AMPS 125 VAC 50/60 Hz T85 10,000 cycles 3,4,6 5 TIN 9221 SILVER CADMIUM OXIDE 5 AMPS 250 VAC 50/60 Hz T85 10,000 cycles Q R (resistive) 10 AMPS 30 VDC T85 10,000 cycles * Note: See Technical Data section of this catalog for RoHS compliant and compatible definitions and specifications. 1 END CONTACTS: Coin silver, silver plated. NOTE: Any models supplied with Q contact material is RoHS compliant. 2 CENTER CONTACTS & ALL TERMINALS: Copper alloy, silver plated. 9221 model must be ordered with Z4 terminations and D seal option. 3 END CONTACTS: Silver cadmium oxide. All 9000 Series models meet international dimensional and electrical requirements. 4 CENTER CONTACTS: Copper alloy, silver plated. 5 Z4 TERMINALS ONLY: Copper alloy, tin plated. 6 Cadmium used for electrical contacts is acceptable for RoHS. SEAL E  EPOXY SEAL D  NO EPOXY SEAL Not available with 9221 model or Z4 terminations. Must be ordered with 9221 model and Z4 termination. Dimensions are shown: Inches (mm) Specifications and dimensions subject to change G www.ckswitches.com G–55 9000 Series Power Rocker and Lever Handle Switches AVAILABLE HARDWARE Panel mounting hardware for rocker and lever handle switches is available separately. Mounting hardware consists of two screws, two nuts, two standoffs and two lockwashers per switch, and is available for panel thicknesses of 1/16, 3/32 and 1/8 inch. SCREW TYPICAL ASSEMBLY See part numbers below. PANEL THICKNESS STAND-OFF LENGTH STAND-OFF LOCKWASHER NUT J1 & J2 actuators PART NO. PANEL THK. STANDOFF LENGTH 761101000 1/16 IN. (1,59) .295 (7,49) 761102000 3/32 IN. (2,38) .264 (6,71) 761103000 1/8 IN. (3,18) .233 (5,92) J1 Actuator J2 Actuator J3, J37 Actuators PART NO. PART NO. PART NO. 776A01000 WHITE 760501000 WHITE 766601000 WHITE 776A02263 BLACK 760502263 BLACK 766602263 BLACK 776A03000 RED 760503000 RED 766603000 RED Material: Nylon Material: Nylon Material: Nylon Finish: Matte Finish: Matte Finish: Matte Frame for J37 Actuators NOTE: Additional nuts, screws and lockwashers available separately, see Technical Data section of this catalog. Other colors available, consult Customer Service Center. PART NO. 445400746 BLACK ENAMEL Material: Spring Steel Dimensions are shown: Inches (mm) Specifications and dimensions subject to change G www.ckswitches.com G–56 Rocker