W-Series Switch Carling Technologies set the standard for performance and aesthetics with the widely successful, often imitated but never duplicated, V-Series rocker switches. Building further upon that platform, Carling has once again raised the bar with the fully sealed W-Series. The W-Series’ traditional appearance features complete IP68 protection, including below the panel, where the critical connection is made from wiring harness. When used in conjunction with the integrated connector, the totally submersible W-Series provides a seal for up to ten individual wires, assuring compatibility with even the most complex circuitry. The W-Series also offers a wide variety of accoutrements including endless illumination options featuring dual Key Features: level and multicolor LEDs, progressive and hazard Š Fully sealed and submersible warning circuits, ratings up to 10A 24V, choice of Š IP68 protection including below the panel paddle, rocker, locking or laser etched actuators, Š Tri-seal design hundreds of standard legend choices and the electrical Š Connector with twin locking tabs performance and reliability that is the hallmark of Typical Applications: Carling Technologies products. Š Marine equipment Š Transportation equipment Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062-1177 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: sales@carlingtech.com • www.carlingtech.com | 2 W–Series Fully Sealed Rocker Switches W-Series Switch DESIGN FEATURES TRI-SEAL DESIGN CONNECTOR WITH TWIN Affords IP68 LOCKING TABS protection for Provides sealed water the entire switch tight connections as including terminals simple removal using only and connector. your hands. FUNCTIONALITY UNDER AN EASY RETROFIT PROVEN SWITCH EXTREME CONDITIONS Fits industry standard MECHANISM Roller pin mechanism is mounting hole 1.450 x .830 Butt-Action contacts are lubricant free, withstanding [36.83mm x 21.08mm]. available in a wide variety temperatures from -40°C to of circuitry and platings to +85°C. accommodate most any application. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: sales@carlingtech.com • www.carlingtech.com | W–Series Fully Sealed Rocker Switches - General Specifications 3 Electrical Environmental Contact Rating .4VA @ 24VDC Environmental IP68, Fully sealed 10 amps, 3-24VDC Corrosion/ Dielectric Strength 1500 Volts RMS Chemical Splash Flowing Mixed Gas (FMG) Insulation Resistance 50 Megaohms Class III 3 year accelerated exposure per ASTM B-827, B-845 Initial Contact Resistance 10 milliohms max. @ 4 VDC Operating Temperature -40°C to +85°C, 22 cycles, 300 hours Life 100,000 cycles Vibration 1 Per Mil-Std 202F, Method 204D Test Contacts Silver tin-oxide, 88/12 Condition A 0.06 DA or 10G’s 10-500 Terminals Copper with silver or gold plating. Hz. Quick Connect terminations. Vibration 2 Resonance search Voltage 3-24 VDC 24-50 Hz 0.40 DA Overcurrent 15A for 50 cycles 50-2000 ±10 G’s peak Results Horizontal Axis 3-5 G’s max. Random Mechanical 24 Hz 0.06 PSD-Gsq/Hz Endurance 250,000 cycles minimum 60 Hz 0.50 100 Hz 0.50 200 Hz 0.025 Physical 2000 Hz 0.025 Lighted LED - rated 100,000 hours 1/2 life Handling/Drop One meter onto concrete floor (LED is internally ballasted for Salt Spray Per Mil-Std 202F, Method 101D, Test voltages to 24 VDC) Condition A, 48 Hrs. Dust IP6X Seals Neoprene Thermal Shock Per Mil-Std 202F, Method 107F, Test Base Polyester blend rated to 125C with a Condition A, -55°C to 85°C. Test UL flammability rating of 94V0. criteria - pre and post test contact Actuator Basic actuator structure molded of resistance thermoplastic polycarbonate with a Moisture Resistance/ hard Nylon 66 thermoplastic surface Humidity Per Mil-Std 202F, Method 106F, Test overlay. Criteria - pre and post test contact Lens Polycarbonate rated at 100°C resistance Function 2 & 3 Position Rocker Style Operation Maintained & Momentary Mounting Specifications Base PA 6/6 30GF (glass filled) Actuator PA 6/6 13GF Panel Thickness Range .032 to .125 Bracket PBT 10GF Connector PBT 10GF, polarized For optimum panel fit, the following panel thicknesses are suggested: .032, .062, .093, .125 Actuator Travel (Angular Displacement) .830[21.08] 24° full throw TEST CUT HOLE IN 1.450[36.83] ACTUAL MATERIAL SWITCH MOUNTING HOLE *Manufacturer reserves the right to change product specification without prior notice. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: sales@carlingtech.com • www.carlingtech.com Email: sales@carlingtech.com • www.carlingtech.com | 4 W-Series Fully Sealed Rocker Switches – Dimensional Specifications in. [mm] Dimensional Specifications: in. [mm] 1.000 [25.40] 1.724 [43.78] 12° .418 1.707 1.962 [10.62] [43.36] [49.83] 2.162 [54.91] .031 .465 [.79] [11.81] 1.664 .110 SWITCH SHOWN WITH [42.27] [2.79] CONNECTOR INSTALLED KEYING FEATURE 1.178 [29.93] .714 [18.14] 1.080 [27.43] WCH CONNECTOR (190-31214-001) 1.200 [30.48] Notes: WCH connector is intended for use with Tyco/Amp .110 Junior Power Timer, female contacts, and wire seals. For 14-16 awg wire, specify Tyco/Amp P/N 927766-3 For 16-20 awg wire, specify Tyco/Amp P/N 927770-3 Tyco/Amp cable seal P/N 828904-1 (20-18 awg wire) or P/N 828905-1 (16-14 awg wire) is required for each individual wire lead, and Tyco/Amp cable plug, P/N 828922-1, is required to seal each unused connector opening. Consult Tyco/Amp for the cable seal recommended for your specific wire gauge and thickness. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: sales@carlingtech.com • www.carlingtech.com Orientation 2 | W-Series Fully Sealed Rocker Switches – Ordering Scheme 5 W 11 D 2 B C 0 1 — A 7 Z 00 — 0 00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Bracket Actuator Lens Lens Legend Legend Actuator Series Circuit Rating Termination Illumination Lamp Lamp Orientation Lens Legend 1 SERIES 6,7 LAMP (SAME CODING FOR BOTH SELECTIONS) W Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6 No lamp 0 superbright LED* 2 CIRCUIT Red Amber Green White Terminal Connections as viewed ( ) - momentary 2VDC A L F 4 from bottom of switch: 6VDC B M G 5 8 terminal 10 terminal SP - single pole - uses terminals 1, 2 & 3. 12VDC C N H 6 8 - - 7 8 - - 7 DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. 24VDC D P J 8 1 - - 4 1 - - 4 Terminals 7, 8, 9 & 10 for lamp circuit only. * Consult factory for “daylight bright”, blue/green and white LED options. 2 - - 5 2 - - 5 Typical current draw for LED is 20ma. 3 - - 6 3 - - 6 10 - - 9 Position: 1 2 3 1 8 BRACKET COLOR SP DP 2 & 3, 6 & 8 Connected Terminals 1 & 2, 5 & 6 1 Black 11 21 ON NONE OFF 12 22 (ON) NONE OFF 13 23 ON NONE (OFF) 14 24 ON NONE ON 1,3 9 ACTUATOR 15 25 ON NONE (ON) 3 Black with Laser Etch 16 26 ON OFF ON A Black 17 27 ON OFF (ON) 18 28 (ON) OFF (ON) – 49 ON ON ON 1,4 10 LENS - ABOVE LAMP #1 TERMINALS 3,6 11 LENS - ABOVE LAMP #2 TERMINALS 3 RATING Lens color for LEDs must be clear, white, or match color of LED. B 10A 24V 0 - No Actuator Z - No Lens D 10A 12V Clear White Amber Green Red Blue G 10A 6V 1 - B G M T Large Transparent H 10A 3V - 7 C H N U Large Translucent 3 - D J P V Bar Transparent 4 TERMINATION/BASE STYLE - 9 E K R W Bar Translucent 2 .110 TAB (QC) 5 A - - - - Laser Etch background color 5 ILLUMINATION 2 12 ACTUATOR LENS OR BODY LEGEND Lamp #1:above terminals 1&4 end of switch.; Lamp #2 above terminals 3&6 end of switch. 00 - No Legend this location/No actuator Positive (+) and negative (-) symbols apply to LED lamps only 11 ON 12 OFF 13 I 14 O Actuator Lens Position Lamps Lamp wired to Terminals OFF ON O I Illumination Type O NONE 15 O O 16 O O 17 O I 18 I O A # 1 Independent 8+ 7- F N N F B # 1 Down 3+ 7- F F C # 2 Up 3+ 7- 21 22 23 24 D # 1 Down 3+ 7- OFF ON O I & # 2 Down 1+ 7- E # 1 Up 1+ 7- 25 O 26 O 27 O 28 I & # 2 Up 3+ 7- F N F # 1 Independent 8+ 7- F For additional legend options & codes, see pages 54-65 of the Carling Transportation catalog & # 2 Up 3+ 6- G # 1 Independent 8+ 7- & # 2 Up 3+ 7- Orientation 1 13 LEGEND ORIENTATION H # 2 Independent 8+ 7- 0 No legend (used with codes 11-18 in selection 12) P Selections for Single Pole Witches Only: 1 Orientation 1 J # 1 Down 3+ 8- 2 Orientation 2 & # 2 Independent 6+ 7- 3 Orientation 3 K # 1 Independent 8+ 7- P P 4 Orientation 4 & # 2 Independent 6+ 7- P Selections for Double Pole Switches Only: L # 1 Down 3+ 6- P P M # 2 Up 3+ 6- Orientation AY3-200 AY3-100 3 N # 1 Down 3+ 6- & # 2 Down 1+ 4- P # 1 Up 1+ 4- 2 14 ACTUATOR LENS LEGEND & # 2 Up 3+ 6- 00 No legend this location/no actuator (used with codes 11-18 in selection 12) R # 1 Down 3+ 7- Selection 14 required when switch requires two legends. If the two legends consist of & # 2 Up 6+ 7- one lens & one body legend, lens legend must be specified in selection 12; body legend S # 1 Down 6+ 7- specified in selection 14. For legend options & codes, see pages 54-65 of the Carling & # 2 Independent 8+ 7- Transportation catalog. U # 1 Independent 8+ 7- & # 2 Independent 10+ 9- V # 2 Independent 10+ 9- Notes: W # 1 Independent 8+ 7- 1 Custom colors are available. Consult factory. & # 2 Independent 10+ 7- 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red Y # 1 & 2 Independent in Series 8+ 7- & gray actuators; Custom colors are available, consult factory. 3 Locking rocker version is also available, consult factory for details. Z # 1 & 2 Independent in Parrallel 8+ 7- 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: sales@carlingtech.com • www.carlingtech.com Email: sales@carlingtech.com • www.carlingtech.com 4 Orientation | 6 * Intentionally left blank 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: sales@carlingtech.com • www.carlingtech.com | 7 * Intentionally left blank 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: sales@carlingtech.com • www.carlingtech.com Email: sales@carlingtech.com • www.carlingtech.com Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062-1177 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: sales@carlingtech.com • www.carlingtech.com East Region Sales Office, CT • ersm@carlingtech.com Midwest Region Sales Office, IL • mrsm@carlingtech.com West Region Sales Office, CA • wrsm@carlingtech.com Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Kowloon, Hong Kong Int + 852-2737-2277 • Fax: Int + 852-2736-9332 Email: sales@carlingtech.com.hk Shenzhen, China • shenzhen@carlingtech.com Shanghai, China • shanghai@carlingtech.com Pune, India • india@carlingtech.com Kaohsiung, Taiwan • taiwan@carlingtech.com Yokohama, Japan • japan@carlingtech.com Europe/Middle East/Africa Headquarters Carling Technologies, Ltd., Devon, England 06062-1177 Int + 44 1392-364422 • Fax: Int + 44 1392-364477 Email: ltd.sales@carlingtech.com GmbH, Germany • gmbh@carlingtech.com SAS, France • sas@carlingtech.com REV_SW_W_0412