G-S G-Series eries DIN-RAIL CIRCUIT BREAKER The G-Series hydraulic-magnetic circuit breaker insures maximum protection by integrating wiping contacts for longevity; a common trip linkage between poles; a unique terminal bus connection system; and optional integrated auxiliary switch. It is also suitable for reverse feed and provides finger safe terminals. This DIN rail mount circuit breaker accommodates either a 35mm x 7.5mm, or a 35mm x 15mm symmetrical din rails. G-Series DIN Rail Circuit Breaker: UL 489 Listed: 1 to 3 poles; 1-50 Amps; 125 VDC, 240 VAC; UL 1077 Recognized: 1 to 4 poles; 0.1-63 Amps; 80 VDC, 240 VAC/480VAC; cUL, TUV, CSA & CCC. Resources: Download 3D CAD Files IGS STP Product Highlights: Typical Applications: Š Š DIN Rail Mounting Renewable Energy Š Š UL 489 Listed Telecom Š Š UL 1077 Recognized, cUL, TUV, CSA & CCC Control Panels Š Š Wiping Contacts Industrial Automation Controls Š Common Trip Linkage Between Poles Š Optional Integrated Auxiliary Switch Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 06062 Email: sales@carlingtech.com www.carlingtech.com Application Support: team2@carlingtech.com Phone: 860.793.9281 Fax: 860.793.9231 | G-Series Circuit Breaker - DIN Rail – Design Features 2 G-Series DESIGN FEATURES TERMINAL BARRIERS Meet UL 489 Spacing Requirements DIN RAIL 4.56 in MOUNTING [115.87 mm] Snap on Back Panel Rail Mounting for either 35 x 7.5 mm or 35 x 15 mm 2.167 in [55.04 mm] OPTIONAL AUXILIARY SWITCH DIN RAIL LOCK Provides Breaker Status Indication Secures Circuit Breaker to the DIN Rail Auxiliary Switch with Internal Connector Example Plugs: Spring clamp terminals Screw terminals Screw terminals 45° angle Internal connector Dimensions in mm Advantages: Wire size solid wire 0.2 - 1.5 mm 2 Wire size stranded wire 0.2 - 2.5 mm 2 - Pre-wiring is possible Wire size stranded wire with ferrule 0.25 - 1.5 mm 2 - Easy interchangeable Wire stripping length 10 mm - Time saving solution - Various connection methods The auxiliary contact with internal connector can be used with Phoenix Combicon plugs. Phoenix item - Many different plugs number internal connector: 1753453. The circuit breaker is standard delivered without plugs. *Manufacturer reserves the right to change product specification without prior notice. Email: sales@carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com G-Series Circuit Breaker - DIN Rail - General Specifications | 3 Electrical Tables Table A: Lists UL Recognized, CSA Accepted and TUV Certified capabilities as a Component Supplementary Protector. G-SERIES TABLE A: COMPONENT SUPPLEMENTARY PROTECTORS Voltage Current Rating Short Circuit Capacity (Amps) Circuit Max Minimum Full Load Without Backup Fuse Application Codes Configuration Frequency Phase Rating Poles Amps UL/CSA TUV UL CSA 80 DC --- 1 .1 - 63 3000 1500 TC1, OL1, U1 TC1, OL1, U1 240 50 / 60 1 1 .1 - 63 3000 1500 TC1, OL1, U1 TC1, OL1, U1 Series 240 50 / 60 1 2 .1 - 63 3000 1500 TC1, OL1, U1 TC1, OL1, U1 480 50 / 60 3 3 .1 - 63 1500 415V, 1000 TC1, OL1, U1 TC1, OL1, U1 Table B: Lists UL Listed (489) configuration and performance capabilities. G-SERIES TABLE B: UL 489 LISTED BRANCH CIRCUIT BREAKERS Interrupting Capacity Circuit Voltage Current Rating (Amps RMS) Configuration Max Rating Frequency Phase Poles Full Load Amps 80 DC --- 1 1 - 50 5000 125 DC --- 2 1 - 50 5000 120 50 / 60 1 1 1 - 50 5000 Series 1 120 / 240 50 / 60 1 1 - 3 1 - 50 5000 240 50 / 60 1 1 1 - 25 5000 1 One pole out of the three poles must be a neutral break. Electrical Mechanical Maximum Voltage AC: 240VAC (single pole), Endurance 10,000 ON-OFF operations @ 6 per 480VAC (3 poles, additional pole minute; with rated current & voltage. shall be dedicated for neutral break) Trip Free All G-Series circuit breakers will DC: 80VDC (single pole & multipole) trip on overload, even when actuator Current Rating 0.1 – 63A. Other ratings available, is forcibly held in the ON position. see Ordering Scheme. Trip Indication The operating actuator moves Auxiliary Switch Rating (optional) Integrated, load side. positively to the OFF position when SPST, 3A – 125VAC, 2A – 30VDC. an overload causes the breaker to Auxiliary switch senses the on & off trip. With mid-trip, the handle moves position of circuit breaker handle, to the mid position on electrical trip as well as contact arm position. of the circuit breaker. With mid trip Switch connections are screw handle with alarm switch, handle terminals. moves to the mid position and the Insulation Resistance Minimum of 100 Megohms at 500 VDC alarm switch actuates when the Dielectric Strength UL, CSA: 1960 V 50/60 Hz for one circuit breaker is electrically tripped. minute between all electrically Physical isolated terminals. G-Series circuit Number of Poles 1 pole ≤ 63A, 2 poles ≤ 63A per pole breakers comply with the 8mm Weight Approx.172 grams/pole ( 4.13 oz). spacing and 3750V 50/60 Hz dielectric Standard Colors Housing: Black requirements from hazardous voltage to operator accessible Environmental surfaces, between adjacent poles Designed in accordance with requirements of specification and from main circuits to auxiliary MIL-PRF-55629 & MIL-STD-202 as follows: circuits per Publications EN 60950 Shock Withstands 100 Gs, 6ms sawtooth and VDE 0805. while carrying rated current per Resistance, Impedance Values from Line to Load Terminal - Method 213, Test Condition “I”. based on series trip circuit breaker. RESISTANCE, IMPEDANCE VALUES Instantaneous and ultrashort curves from Line to Load Terminals (Values Based on Series Trip Circuit Breaker) tested @ 90% of rated current. 1000 Vibration Withstands 0.060” excursion from CURRENT TOLERANCE 10-55 Hz & 10 Gs 55-500 Hz, @ (AMPS) (%) 100 rated current per Method 204C, Test 0.10 - 5.0 15 Cond. A. Instantaneous & ultrashort 10 curves tested @ 90% of rated 5.1 - 20.0 25 O current. H 1 20.1 - 63.0 35 M Moisture Resistance Method 106D, i.e., ten 24-hour S cycles @ +25°C to +65°C, 80-98% RH. 0.1 Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). 0.01 Thermal Shock Method 107D, Condition A (five cycles @ -55°C to +25°C to +85°C to +25°C). 0.001 0.01 0.1 1 10 100 Operating Temperature -40°C to +85°C AMPERE RATING Email: sales@carlingtech.com Application Support: team2@carlingtech.com Email: sales@carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com | 4 G-Series Circuit Breaker - DIN Rail – UL Recognized - Ordering Scheme G A 1 B 0 24 620 1 1 D C 4 8 9 10 11 1 2 3 5 6 7 Terminal Actuator Rating Agency Series Actuator Poles Circuit Aux/Alarm Frequency Current Rating Switch & Delay Color & Approval Legend 1 SERIES 8 TERMINAL G 1 Screw Terminal 2 ACTUATOR 9 ACTUATOR COLOR & LEGEND A Handle, one per pole Actuator Color I-O ON-OFF Dual Legend Color S Mid-Trip Handle, one per pole White A B 1 Black Black C D 2 White Red F G 3 White Green H J 4 White 3 POLES 1 One 3 Three Blue K L 5 White Yellow M N 6 Black 2 Two 4 Four Gray P Q 7 Black Orange R S 8 Black 4 CIRCUIT 1 A Switch Only (no coil) 10 APPLICATION RATING B Series Trip (current) 5 B 125 VDC D 240 VAC 4 H 480 VAC 3 5 AUXILIARY / ALARM SWITCH M 80 VDC 0 without Aux Switch 1 S.P.D.T., Screw Terminal 3 S.P.D.T. Screw Terminal (Gold Contacts) 11 AGENCY APPROVAL 5 Plug-in Terminal A Without Approvals 6 Plug-in Terminal (Gold Contacts) C UL Recognized E TUV Certified, UL Recognized 6 FREQUENCY & DELAY Notes: 03 Switch Only 26 50/60 Hz Long 1 Switch only circuit only available when tied to a protected pole (Circuit code B) 2 10 DC, Instantaneous 42 50/60 Hz Hi-Inrush Short - for .2 to 30 amps select current code 630 - for 31 to 50 amps select current code 650 11 DC, Ultra Short 44 50/60 Hz Hi-Inrush Medium - for 51 to 63 amps select current code 663 12 DC, Short 46 50/60 Hz Hi-Inrush Long - Use delay 03 for all switch only poles 14 DC, Medium 52 DC Hi-Inrush Short 2 Hi Inrush Delays limited to 50A max 16 DC, Long 54 DC Hi-Inrush Medium 3 On multi-pole breakers one auxiliary switch is supplied , mounted in the extreme left pole when viewed from front of panel 20 50/60 Hz Instantaneous 56 DC Hi-Inrush Long 4 480 VAC rating requires 3 or 4 pole break 3Φ and 2 pole break 1Φ 21 50/60 Ultra Short 5 This construction is polarity sensitive when constructed as a single pole unit, 22 50/60 Hz Short 125 VDC is only available without agency approvals 24 50/60 Hz Medium 6 CURRENT RATING (AMPERES) CODE AMPERES 210 0.100 410 1.000 470 7.000 617 17.000 220 0.200 512 1.250 475 7.500 618 18.000 225 0.250 415 1.500 480 8.000 620 20.000 230 0.300 517 1.750 485 8.500 622 22.000 235 0.350 420 2.000 490 9.000 624 24.000 240 0.400 522 2.250 495 9.500 625 25.000 245 0.450 425 2.500 610 10.000 630 30.000 250 0.500 527 2.750 710 10.500 635 35.000 255 0.550 430 3.000 611 11.000 640 40.000 260 0.600 435 3.500 711 11.500 650 50.000 265 0.650 440 4.000 612 12.000 655 55.000 270 0.700 445 4.500 712 12.500 660 60.000 275 0.750 450 5.000 613 13.000 663 63.000 280 0.800 455 5.500 614 14.000 285 0.850 460 6.000 615 15.000 290 0.900 465 6.500 616 16.000 Email: sales@carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com G-Series Circuit Breaker - DIN Rail – UL489 - Ordering Scheme | 5 G A 1 B 0 24 620 1 1 D G 4 8 9 10 11 1 2 3 5 6 7 Terminal Actuator Rating Agency Series Actuator Poles Circuit Aux/Alarm Frequency Current Rating Switch & Delay Color & Approval Legend 1 SERIES 8 TERMINAL G 1 Screw Terminal 2 ACTUATOR 9 ACTUATOR COLOR & LEGEND A Handle, one per pole Actuator Color ON-OFF Dual Legend Color 1 S Mid-Trip Handle, one per pole White B 1 Black Black D 2 White Red G 3 White Green J 4 White 3 POLES 1 One Blue L 5 White Yellow N 6 Black 2 Two 3 Three Gray Q 7 Black Orange S 8 Black 4 CIRCUIT B Series Trip (current) 10 APPLICATION RATING 5 B 125 VDC 6 C 120/240 VAC 3 7 5 AUXILIARY / ALARM SWITCH D 240 VAC 0 without Aux Switch 8 K 120 VAC 9 1 S.P.D.T., Screw Terminal M 80 VDC 3 S.P.D.T. Screw Terminal (Gold Contacts) 5 Plug-in Terminal 11 AGENCY APPROVAL 6 Plug-in Terminal (Gold Contacts) A Without Approvals G UL489 Listed 6 FREQUENCY & DELAY 4 11 DC, Ultra Short 42 50/60 Hz Hi-Inrush Short Notes: 4 12 DC, Short 44 50/60 Hz Hi-Inrush Medium 1 Mid-trip Handle(s) available at 1 pole unit and 2 pole unit only. 4 2 Third pole of a 3 pole unit is switch only pole. 14 DC, Medium 46 50/60 Hz Hi-Inrush Long 4 3 On multi-pole breakers one auxiliary switch is supplied, mounted in the extreme left 16 DC, Long 52 DC Hi-Inrush Short pole when viewed from front of panel. 4 21 50/60 Ultra Short 54 DC Hi-Inrush Medium 4 Hi Inrush Delays limited to 50A maximum. 4 22 50/60 Hz Short 56 DC Hi-Inrush Long 5 125VDC for 2 pole unit only. 24 50/60 Hz Medium 6 120/240VAC for 2 pole and 3 pole unit only. Limited to 50A maximum, and third pole 26 50/60 Hz Long of a 3-pole unit is switch only pole. 7 240VAC for 1 pole unit only, limited to 25A maximum 8 120VAC for 1 pole unit only, limited to 50A maximum. 9 80VDC for 1 pole unit only 6 CURRENT RATING (AMPERES) CODE AMPERES 610 10.000 618 18.000 410 1.000 445 4.500 512 1.250 450 5.000 710 10.500 620 20.000 611 11.000 622 22.000 415 1.500 455 5.500 517 1.750 460 6.000 711 11.500 624 24.000 612 12.000 625 25.000 420 2.000 465 6.500 522 2.250 470 7.000 712 12.500 630 30.000 613 13.000 635 35.000 425 2.500 475 7.500 527 2.750 480 8.000 614 14.000 640 40.000 485 8.500 615 15.000 650 50.000 430 3.000 435 3.500 490 9.000 616 16.000 495 9.500 617 17.000 440 4.000 Email: sales@carlingtech.com Application Support: team2@carlingtech.com Email: sales@carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com | 6 G-Series Circuit Breaker - DIN Rail - UL Recognized - Dimensional Specifications Dimensional Specifications: in. [mm] 1 POLE WITHOUT AUXILIARY SWITCH 1 POLE WITH AUXILIARY SWITCH (PLUG-IN TERMINAL BLOCK) 1 POLE WITH AUXILIARY SWITCH (SCREW TERMINAL BLOCK) MULTIPLE POLES WITH AUXILIARY SWITCH (PLUG-IN TERMINAL BLOCK) Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. Email: sales@carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com G-Series Circuit Breaker - DIN Rail - UL489 - Dimensional Specifications | 7 Dimensional Specifications: in. [mm] 1 POLE WITH AUXILIARY SWITCH (PENDING) 1 POLE WITHOUT AUXILIARY SWITCH (PLUG-IN TERMINAL BLOCK) 1 POLE WITH AUXILIARY SWITCH (PENDING) (SCREW TERMINAL BLOCK) MULTIPLE POLES WITH AUXILIARY SWITCH (PENDING) (PLUG-IN TERMINAL BLOCK) Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. Email: sales@carlingtech.com Application Support: team2@carlingtech.com Email: sales@carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com | 8 G-Series Circuit Breaker - DIN Rail - Mounting / Connector Specifications UL RECOGNIZED UL489 Email: sales@carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Sales Representatives, Distributors & Company Profile | 9 Authorized Sales Representatives and Distributors Click on a region of the map below to find your local representatives and distributors or visit www.carlingtech.com/findarep. CANADA EUROPE USA MIDDLE EAST MEXICO AFRICA ASIA-PACIFIC OCEANIA SOUTH AMERICA About Carling Founded in 1920, Carling Technologies is a leading manufacturer of electrical and electronic switches and assemblies, circuit breakers, electronic controls, power distribution units, and multiplexed power distribution systems. With four ISO registered manufacturing facilities and technical sales offices worldwide, Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical components, they engineer powerful solutions! To learn more about Carling please visit www.carlingtech.com/company-profile. To view all of Carling’s environmental, quality, health & safety certifications please visit www.carlingtech.com/environmental-certifications Email: sales@carlingtech.com Application Support: team2@carlingtech.com Email: sales@carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 06062 Phone: 860.793.9281 Fax: 860.793.9231 @ Email: sales carlingtech.com @ Northern Region Sales Office: nrsm carlingtech.com @ Southeast Region Sales Office: sersm carlingtech.com @ Midwest Region Sales Office: mrsm carlingtech.com @ West Region Sales Office: wrsm carlingtech.com @ Latin America Sales Office: larsm carlingtech.com Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Suite 1607, 16/F Tower 2, The Gateway, Harbour City, 25 Canton Road, Tsimshatsui, Kowloon, Hong Kong Phone: Int + 852-2737-2277 Fax: Int + 852-2736-9332 @ Email: sales carlingtech.com.hk @ Shenzhen, China: shenzhen carlingtech.com @ Shanghai, China: shanghai carlingtech.com @ Pune, India: india carlingtech.com @ Kaohsiung, Taiwan: taiwan carlingtech.com @ Yokohama, Japan: japan carlingtech.com | | Europe Middle East Africa Headquarters Carling Technologies LTD 4 Airport Business Park, Exeter Airport, Clyst Honiton, Exeter, Devon, EX5 2UL, UK Phone: Int + 44 1392.364422 Fax: Int + 44 1392.364477 @ Email: ltd.sales carlingtech.com @ Germany: gmbh carlingtech.com @ France: sas carlingtech.com www.carlingtech.com REV_03_2017