W-Series W-Series SEALED ROCKER SWITCHES Carling Technologies set the standard for performance and aesthetics with the widely successful, often imitated, but never duplicated, V-Series rocker switches. Building further upon that platform, Carling has once again raised the bar with the fully sealed W-Series. The W-Series’ traditional appearance features complete IP68 protection, including below the panel, where the critical connection is made from the wiring harness. When used in conjunction with the integrated connector, the totally submersible W-Series provides a seal for up to ten individual wires, assuring compatibility with even the most complex circuitry. The W-Series also offers a wide variety of accoutrements, including endless illumination options featuring dual level and multicolor LEDs, progressive and hazard warning circuits, ratings up to 10A 24V, choice of paddle, rocker, locking or laser etched actuators, hundreds of standard legend choices and the electrical performance and reliability that is the hallmark of Carling Technologies products. Product Highlights: Typical Applications: Š Š Fully sealed and submersible Marine equipment Š Š IP68 protection, including below the panel ON/OFF Highway equipment Š Tri-seal design Š Connector with twin locking tabs Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 06062 Email: sales@carlingtech.com www.carlingtech.com Application Support: team2@carlingtech.com Phone: 860.793.9281 Fax: 860.793.9231 | 2 W–Series Fully Sealed Rocker Switches - Design Features W-Series Switch DESIGN FEATURES ILLUMINATION TRI-SEAL DESIGN Choice of highly reliable SMT LED or Sealing at actuator, an insert molded neoprene incandescent lighting with 21 dependent base seal, along with wire lead seals, assures or independent circuit options. water tight, fully submersible protection. BODY ROLLER PIN INTEGRATED CONNECTOR One piece polyester 94V0 Proven reliable mechanism is Accommodates Tyco/Amp .110 seamless body acts as an lubricant free and allows for 100k junior power timer contacts with umbrella to protect critical electrical and 250k mechanical twin locking tabs to provide a internal components. cycles, and withstands extreme safe, secure, sealed connection. temperatures from -40˚C to +85˚C. *Manufacturer reserves the right to change product specification without prior notice. Email: sales@carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com W–Series Fully Sealed Rocker Switches - General Specifications | 3 Electrical Environmental Contact Rating .4VA @ 24VDC Environmental IP68, Fully sealed Corrosion/ Flowing Mixed Gas (FMG) 10 amps, 3-24VDC Chemical Splash Class III 3 year accelerated Dielectric Strength 1500 Volts RMS exposure per ASTM B-827, B-845 Insulation Resistance 50 Megaohms Operating Temperature -40°C to +85°C, 22 cycles, 300 Initial Contact Resistance 10 milliohms max. @ 4 VDC hours Life 100,000 cycles Vibration 1 Per Mil-Std 202F, Method 204D Contacts Silver tin-oxide, 88/12 Test Condition A 0.06 DA or 10G’s Terminals Copper with silver or gold plating 10-500 Hz. Quick Connect terminations. Vibration 2 Resonance search Voltage 3-24 VDC 24-50 Hz 0.40 DA Overcurrent 15A for 50 cycles 50-2000 ±10 G’s peak Results Horizontal Axis 3-5 G’s max. Mechanical Random Endurance 250,000 cycles minimum 24 Hz 0.06 PSD-Gsq/Hz 60 Hz 0.50 100 Hz 0.50 200 Hz 0.025 Physical 2000 Hz 0.025 Lighted LED - rated 100,000 hours 1/2 life Handling/Drop One meter onto concrete floor (LED is internally ballasted for Salt Spray Per Mil-Std 202F, Method 101D, voltages to 24 VDC) Test Condition A, 48 Hrs. Dust IP6X Seals Neoprene Thermal Shock Per Mil-Std 202F, Method 107F, Base Polyester blend rated to 125C Test Condition A, -55°C to 85°C with a UL flammability rating of Test criteria - pre and post test 94V0. contact resistance Actuator Basic actuator structure molded Moisture Resistance/ of thermoplastic polycarbonate Humidity Per Mil-Std 202F, with a hard Nylon 66 Method 106F, Test Criteria - pre thermoplastic surface overlay. and post test contact resistance Lens Polycarbonate rated at 100°C Function 2 & 3 Position Rocker Style Mounting Specifications Operation Maintained & Momentary Panel Thickness Range .032 to .125 Base PA 6/6 30GF (glass filled) Actuator PA 6/6 13GF For optimum panel fit, the following panel thicknesses are Bracket PBT 10GF suggested: .032, .062, .093, .125 Connector PBT 10GF, polarized Actuator Travel (Angular Displacement) .830[21.08] 24° full throw TEST CUT HOLE IN 1.450[36.83] ACTUAL MATERIAL SWITCH MOUNTING HOLE Email: sales@carlingtech.com Application Support: team2@carlingtech.com Email: sales@carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com | 4 W-Series Fully Sealed Rocker Switches - Ordering Scheme W 11 D 2 B C 0 1 A 7 Z 00 0 00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Bracket Actuator Lens Lens Legend Legend Actuator Series Circuit Rating Termination Illumination Lamp Lamp Orientation Lens Legend 1 SERIES 6,7 LAMP (SAME CODING FOR BOTH SELECTIONS) W Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6 No lamp 0 LED* Red Amber Green White 2 CIRCUIT ( ) - momentary 2VDC A L F 4 For terminal arrangement, see dimensional specifications 6VDC B M G 5 Position: 1 2 3 12VDC C N H 6 SP DP 2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5 24VDC D P J 8 11 21 ON NONE OFF 12 22 (ON) NONE OFF * Consult factory for “daylight bright”, blue/green and white LED options. 13 23 ON NONE (OFF) Typical current draw for LED is 20ma. 14 24 ON NONE ON 15 25 ON NONE (ON) 16 26 ON OFF ON 1 8 BRACKET COLOR 17 27 ON OFF (ON) 1 Black 18 28 (ON) OFF (ON) - 42 2 & 3, 5 & 6 NONE 1 & 8 - 43 2 & 3 2 & 3, 4 & 5 4 & 5 1 9 ACTUATOR - 44 2 & 3, 5 & 6 2 & 3 OFF - 45 (2 & 3), (5 & 6) 2 & 3 OFF 3 Black with Laser Etched - 46 (2 & 3), (5 & 6) 2 & 3 2 & 1 A Black - 47 2 & 3 & 4, 5 & 6 2 & 3, 4 & 5 2 & 1, 4 & 5 - 48 2 & 3, 5 & 6 2 & 3 2 & 1 - 49 2 & 3, 5 & 6 2 & 3, 4 & 5 2 & 1, 4 & 5 10 LENS COLOR / STYLE - ABOVE LAMP #1 TERMINALS 1 AND 4 51 - 3 & 10 2 & 3 OFF 11 LENS COLOR / STYLE - ABOVE LAMP #2 TERMINALS 3 AND 6 52 - 3 & 10 2 & 3 2 & 1 53 - (3 & 10) 2 & 3 OFF Z - No Lens 54 - 3 & 10 2 & 3 (OFF) Clear White Amber Green Red Blue 55 - (3 & 10) 2 & 3 2 & 1 1 - B G M T Large Transparent 56 - (3 & 10) 2 & 3 (OFF) - 7 C H N U Large Translucent 57 - (3 & 10) 2 & 3 (2 & 1) 3 - D J P V Bar Transparent 58 - OFF 2 & 3 2 & 1 - 9 E K R W Bar Translucent - 61 3 & 10, 6 & 9 2 & 3, 5 & 6 OFF, OFF - 62 3 & 10, 6 & 9 2 & 3, 4 & 5 2 & 1, 5 & 4 5 A - - - - Laser-Etched - 63 (3 & 10, 6 & 9) 2 & 3, 4 & 5 OFF, OFF Lens color for LEDs must be clear, white, or match color of LED. - 64 3 & 10, 6 & 9 2 & 3, 4 & 5 (OFF, OFF) - 65 (3 & 10, 6 & 9) 2 & 3, 4 & 5 2 & 1, 5 & 4 - 66 (3 & 10, 6 & 9) 2 & 3, 4 & 5 (OFF, OFF) 2 12 ACTUATOR LENS OR BODY LEGEND - 67 (3 & 10, 6 & 9) 2 & 3, 4 & 5 (2 & 1, 5 & 4) 00 - No Legend this location/No actuator - 68 OFF, OFF 2 & 3, 4 & 5 2 & 1, 5 & 4 11 ON 12 OFF 13 I 14 O OFF ON O I 3 RATING 15 O O 16 O O 17 O I 18 I O B 10A 24V D 10A 12V G 10A 6V H 10A 3V F N N F F F 4 TERMINATION / BASE STYLE 21 22 23 24 2 .110 TAB (QC) OFF ON O I 25 O 26 O 27 O 28 I F N 5 ILLUMINATION F Lamp #1:above terminals 1&4 end of switch.; Lamp #2 above terminals 3&6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only For additional legend options & codes, visit us at carlingtech.com Actuator Lens Position Lamps Illumination Type Lamp Wired to Terminals O NONE 13 LEGEND ORIENTATION A # 1 Independent 8+ 7- 0 No legend (used with codes 11-18 in selection 12) B # 1 Down 3+ 7- 1 Orientation 1 C # 2 Up 3+ 7- P 2 Orientation 2 D # 1 Down 3+ 7- P P 3 Orientation 3 & # 2 Down 1+ 7- P E # 1 Up 1+ 7- 4 Orientation 4 & # 2 Up 3+ 7- 12 34 F # 1 Independent 8+ 7- & # 2 Up 3+ 6- G # 1 Independent 8+ 7- 2 & # 2 Up 3+ 7- 14 ACTUATOR LENS LEGEND H # 2 Independent 8+ 7- 00 No legend this location/no actuator (used with codes 11-18 in Selections for Single Pole Switches Only: selection 12) Selection 14 required when switch requires two legends. If J # 1 Down 3+ 8- the two legends consist of one lens & one body legend, lens legend must & # 2 Independent 6+ 7- be specified in selection 12; body legend specified in selection 14. For K # 1 Independent 8+ 7- legend options & codes, visit us at carlingtech.com & # 2 Independent 6+ 7- Selections for Double Pole Switches Only: Notes: L # 1 Down 3+ 6- 1 Custom colors are available. Consult factory. M # 2 Up 3+ 6- 2 White imprinting is standard on black actuators; Black imprinting is standard on white, N # 1 Down 3+ 6- red & gray actuators; Custom colors are available, consult factory. & # 2 Down 1+ 4- P # 1 Up 1+ 4- & # 2 Up 3+ 6- R # 1 Down 3+ 7- & # 2 Up 6+ 7- S # 1 Down 6+ 7- & # 2 Independent 8+ 7- U # 1 Independent 8+ 7- & # 2 Independent 10+ 9- V # 2 Independent 10+ 9- W # 1 Independent 8+ 7- & # 2 Independent 10+ 7- Y # 1 & # 2 Independent in Series 8+ 7- Z # 1 & # 2 Independent in Parallel 8+ 7- Email: sales@carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com W-Series Fully Sealed Rocker Switches - Locking - Ordering Scheme | 5 W 11 D 2 0 W 0 J P 7 B 00 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Bracket Actuator Lens Lock Legend Legend Series Circuit Rating Termination Illumination Lock Lamp Function Orientation 1 1 SERIES 8 BRACKET COLOR W J Black 1 2 CIRCUIT ( ) - momentary 9 ACTUATOR For terminal arrangement, see dimensional specifications P Black R Red Position: 1 2 3 SP DP 2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5 10 LENS 11 21 ON NONE OFF Z - No Lens 14 24 ON NONE ON Clear White Amber Green Red Blue 1 - B G M T Large Transparent 3 RATING - 7 C H N U Large Translucent 1 0.4VA 28V DC Resistive 3 - D J P V Bar Transparent B 10A 24V - 9 E K R W Bar Translucent D 10A 12V Lens color for LEDs must be clear, white, or match color of LED. 4 TERMINATION / BASE STYLE 2 .110 TAB (QC) 11 LOCK FUNCTION Up Down Lock Color B J Black 5 ILLUMINATION C K White Lamp #1:above terminals 1&4 end of switch.; Lamp #2 above terminals 3&6 D L Red end of switch. Positive (+) and negative (-) symbols apply to LED lamps only E M Safety Orange Actuator Lens Position Lamps Illumination Type Lamp Wired to Terminals O NONE 1 12 LASER ETCHED, LENS OR BODY LEGEND C # 2 Up 3+ 7- 00 No legend this location / no actuator H # 2 Independent 8+ 7- For legend options & codes, visit us at carlingtech.com 6 LOCK 13 LEGEND ORIENTATION W Lock Option 0 No legend 1 Orientation 1 7 LAMP #2 2 Orientation 2 3 Orientation 3 No lamp 0 LED* Red Amber Green White 4 Orientation 4 12 34 2VDC A L F 4 6VDC B M G 5 Notes: 12VDC C N H 6 1 White imprinting is standard on black actuators; Black imprinting is standard on white, 24VDC D P J 8 red & gray actuators; Custom colors are available, consult factory. * Consult factory for “daylight bright”, blue/green and white LED options. Typical current draw for LED is 20ma. Email: sales@carlingtech.com Application Support: team2@carlingtech.com Email: sales@carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com | 6 W-Series Fully Sealed Rocker Switches - Dimensional Specifications Dimensional Specifications: in. [mm] 1.000 [25.40] 1.724 [43.78] 12° .418 1.707 1.962 [10.62] [43.36] [49.83] 2.162 [54.91] .031 .465 [.79] [11.81] 1.664 .110 SWITCH SHOWN WITH [42.27] [2.79] CONNECTOR INSTALLED KEYING FEATURE TERMINAL ARRANGMENT 1.178 [29.93] 87 .714 14 [18.14] 1.080 25 [27.43] 36 10 9 WCH CONNECTOR (190-31214-001) 1.200 [30.48] Notes: WCH connector is intended for use with Tyco/Amp .110 Junior Power Timer, female contacts, and wire seals. For 14-16 awg wire, specify Tyco/Amp P/N 927766-3 For 16-20 awg wire, specify Tyco/Amp P/N 927770-3 Tyco/Amp cable seal P/N 828904-1 (20-18 awg wire) or P/N 828905-1 (16-14 awg wire) is required for each individual wire lead, and Tyco/Amp cable plug, P/N 828922-1, is required to seal each unused connector opening. Consult Tyco/Amp for the cable seal recommended for your specific wire gauge and thickness. Email: sales@carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com | W-Series Fully Sealed Rocker Switches - Circuit Diagrams 7 Circuit Diagrams: CIRCUIT CIRCUIT CIRCUIT CIRCUIT CIRCUIT DIAGRAM CIRCUIT DIAGRAM CIRCUIT DIAGRAM CIRCUIT DIAGRAM CODE CODE CODE CODE 3 3 6 1 10 1 3 6 11 23 46 57 2 5 2 2 5 2 3 1 1 3 4 6 1 3 4 6 3 47 58 12 24 2 5 2 3 2 2 5 3 1 3 6 1 3 4 6 10 9 48 13 25 61 2 2 5 2 5 2 3 5 6 1 10 4 9 1 3 4 6 1 3 4 6 1 3 26 49 62 14 2 5 2 2 5 2 3 5 6 10 9 1 3 4 6 10 1 3 15 27 51 63 2 5 2 3 5 6 2 2 3 1 3 4 6 1 10 10 9 1 3 16 28 52 64 2 2 5 2 3 2 3 5 6 1 10 4 9 1 3 8 1 2 3 6 10 17 42 53 65 5 2 2 3 2 3 5 6 3 4 10 9 10 1 3 18 43 66 54 2 5 2 3 2 3 5 6 2 3 6 1 10 4 9 3 6 1 10 67 21 44 55 2 5 2 5 2 3 2 3 5 6 1 4 3 6 3 6 10 22 45 56 68 2 3 5 6 2 5 2 3 2 5 Email: sales@carlingtech.com Application Support: team2@carlingtech.com Email: sales@carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com | 8 W-Series Fully Sealed Rocker Switches - Lamp Circuit Diagrams Lamp Circuit Diagrams: LAMP CIRCUIT LAMP CIRCUIT CIRCUIT DIAGRAM CIRCUIT DIAGRAM CODE CODE +8 +1 +3 -4 -6 A N 1 1 2 -7 +3 +1 +3 -4 -6 B P 1 1 2 -7 -7 +3 +8 +6 C 2 S 2 1 -7 -7 +1 +3 +8 +3 2 D 1 2 T 1 -7 -7 +8 +3 +8 +10 G 1 2 U 1 2 -7 -7 -9 +8 +8 +10 H 2 W 1 2 -7 -7 -8 +3 +6 +8 2 1 2 J 1 Y -7 -7 +8 +6 +8 2 2 1 1 K Z (-)7 -7 Email: sales@carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com | Sales Representatives, Distributors & Company Profile 9 Authorized Sales Representatives and Distributors Click on a region of the map below to find your local representatives and distributors or visit www.carlingtech.com/findarep. CANADA EUROPE USA MIDDLE EAST MEXICO AFRICA ASIA-PACIFIC OCEANIA SOUTH AMERICA About Carling Founded in 1920, Carling Technologies is a leading manufacturer of electrical and electronic switches and assemblies, circuit breakers, electronic controls, power distribution units, and multiplexed power distribution systems. With four ISO registered manufacturing facilities and technical sales offices worldwide, Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical components, they engineer powerful solutions! To learn more about Carling please visit www.carlingtech.com/company-profile. To view all of Carling’s environmental, quality, health & safety certifications please visit www.carlingtech.com/environmental-certifications Email: sales@carlingtech.com Application Support: team2@carlingtech.com Email: sales@carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 06062 Phone: 860.793.9281 Fax: 860.793.9231 @ Email: sales carlingtech.com @ Northern Region Sales Office: nrsm carlingtech.com @ Southeast Region Sales Office: sersm carlingtech.com @ Midwest Region Sales Office: mrsm carlingtech.com @ West Region Sales Office: wrsm carlingtech.com @ Latin America Sales Office: larsm carlingtech.com Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Suite 1607, 16/F Tower 2, The Gateway, Harbour City, 25 Canton Road, Tsimshatsui, Kowloon, Hong Kong Phone: Int + 852-2737-2277 Fax: Int + 852-2736-9332 @ Email: sales carlingtech.com.hk @ Shenzhen, China: shenzhen carlingtech.com @ Shanghai, China: shanghai carlingtech.com @ Pune, India: india carlingtech.com @ Kaohsiung, Taiwan: taiwan carlingtech.com @ Yokohama, Japan: japan carlingtech.com | | Europe Middle East Africa Headquarters Carling Technologies LTD 4 Airport Business Park, Exeter Airport, Clyst Honiton, Exeter, Devon, EX5 2UL, UK Phone: Int + 44 1392.364422 Fax: Int + 44 1392.364477 @ Email: ltd.sales carlingtech.com @ Germany: gmbh carlingtech.com @ France: sas carlingtech.com www.carlingtech.com REV_01_2017