EATON BUSSMANN MPI4040R2-2R2-R

Effective October 2015 Technical Data 4086 Supersedes April 2014 MPI4040 High current, high frequency, miniature power inductors Applications • Handheld/mobile devices • Portable media players • GPS/PDAs • MP3 Players • Battery operated devices • Notebook/netbook/laptop • Tablets/smartbooks • LCD Displays • LED Drivers • POL Converters Environmental Data Description • Storage temperature range (component): • Handles high transient inrush current spikes -55°C to +125°C • Magnetically shielded • Operating temperature range: -55°C to +125°C • Frequency range 20kHz to 10MHz (Ambient plus self temperature rise) • • Inductance range from 0.10μH to 22μH Solder reflow temperature: J-STD-020D compliant • Current range from 1.1A to 32.0A • 4.7 x 4.31 footprint surface mount package in 1.2, 1.5, 1.85 or 2.0mm heights HALOGEN • Rugged construction HF Pb FREE • Halogen free, lead free, RoHS compliant Discontinued, Effective September 15, 2016 or until inventory is depleted. Recommended replacement MPI40-V2 MPI4040 Technical Data 4086 Effective October 2015 High current, high frequency, miniature power inductors Product Specifications 1 2 3 OCL Part marking I I DCR (mΩ) rms sat 5 4 Part Number ± 20% (μH) designator (amps) @ 25°C (amps) ±20% @ 20°C K-factor R1 — 1.2mm Height † MPI4040R1-R10-R 0.10 A 8.0 32 8.5 1401 † MPI4040R1-R15-R 0.15 B 7.0 26 11 989 MPI4040R1-R22-R 0.23 C 5.5 21 18 814 MPI4040R1-R33-R 0.33 D 4.4 17 28 659 MPI4040R1-R47-R 0.47 E 5.2 11.5 20 1295 MPI4040R1-R68-R 0.68 F 3.3 9.0 51 461 MPI4040R1-1R0-R 1.0 G 3.7 7.7 40 990 MPI4040R1-1R5-R 1.5 H 3.0 6.5 60 732 MPI4040R1-2R2-R 2.2 I 2.6 5.9 80 623 MPI4040R1-3R3-R 3.3 J 2.2 5.1 115 481 MPI4040R1-4R7-R 4.7 K 1.8 3.8 180 411 †† MPI4040R1-6R8-R 6.8 L 1.5 3.2 250 344 †† MPI4040R1-100-R 10 M 1.2 2.8 370 276 R2 — 1.5mm Height MPI4040R2-R47-R 0.47 A 6.4 12.2 13 1403 MPI4040R2-1R0-R 1.0 B 4.6 8.9 25 935 MPI4040R2-1R5-R 1.5 C 3.8 7.6 37 701 MPI4040R2-2R2-R 2.2 D 3.2 5.7 58 647 MPI4040R2-3R3-R 3.3 E 2.6 5.4 76 495 MPI4040R2-4R7-R 4.7 F 2.2 4.3 105 421 MPI4040R2-6R8-R 6.8 G 1.8 3.4 158 351 †† MPI4040R2-100-R 10.0 H 1.5 3.1 240 271 1. Open Circuit Inductance (OCL) Test Parameters: 100kHz, 0.10V , 0.0Adc 4. K-factor: Used to determine B for core loss (see graph). rms p-p 2. I : DC current for an approximate temperature rise of 40°C without core loss. De-rating is necessary for AC currents. B = K * L * DI.B : (Gauss), K: (K-factor from table), L: (inductance in μH), rms p-p p-p Temperature rise is dependent upon several factors, including the PCB pad layout, trace thickness and width, air-flow DI =(peak-to-peak ripple current in amps). and proximity to other heat generating components. It is recommended the part temperature not exceed 125°C under 5. Part Number Definition: MPI4040RX-XXX-R worst case operating conditions and therefore, the temperature rise should be verified in the end use application. I • MPI4040R = product code and size rms testing was performed on a 19.05mm long x 6.35mm wide x 0.070mm thick copper trace in still air. • X = version indicator 3. I : Peak current for approximately 30% rolloff at +25°C. • XXX = inductance value in μH, R= decimal point - If no R is present, then last character equals the sat number of zeros • -R suffix = RoHS compliant † Transient pulse not to exceed 1 millisecond. †† Maximum operating frequency less than 10MHz, consult factory for application specific values. www.eaton.com/elx 2 Discontinued, Effective September 15, 2016 or until inventory is depleted. Recommended replacement MPI40-V2 MPI4040 Technical Data 4086 Effective October 2015 High current, high frequency, miniature power inductors Product Specifications 1 2 3 OCL Part marking I I DCR (mΩ) rms sat 5 4 Part Number ± 20% (μH) designator (amps) @ 25°C (amps) ±20% @ 20°C K-factor R3 — 1.85mm Height MPI4040R3-R22-R 0.22 A 8.0 20 5.8 1870 MPI4040R3-R47-R 0.47 B 5.8 17 10.3 1530 MPI4040R3-1R2-R 1.2 C 4.0 9.4 32 732 MPI4040R3-1R5-R 1.5 D 3.8 8.2 36 673 MPI4040R3-2R2-R 2.2 E 3.4 7.9 48 543 MPI4040R3-3R3-R 3.3 F 3.0 6.6 60 432 MPI4040R3-4R7-R 4.7 G 2.3 4.8 92 374 MPI4040R3-6R8-R 6.8 H 2.0 4.5 120 306 MPI4040R3-100-R 10 I 1.5 3.8 213 251 MPI4040R3-150-R 15 J 1.3 3.0 285 213 †† MPI4040R3-220-R 22 K 1.1 2.2 408 174 R4 — 2.0mm Height MPI4040R4-R22-R 0.22 A 10.1 15 5.3 2405 MPI4040R4-R33-R 0.33 B 9.5 12.8 6.0 1870 MPI4040R4-R47-R 0.45 C 8.1 11.5 8.2 1530 MPI4040R4-1R0-R 1.0 D 5.7 8.2 17 990 MPI4040R4-1R5-R 1.5 E 4.9 6.9 23 802 MPI4040R4-2R2-R 2.2 F 3.9 5.7 35 673 †† MPI4040R4-3R3-R 3.3 G 3.3 4.5 49 510 †† MPI4040R4-4R7-R 4.7 H 2.9 3.9 67 455 †† MPI4040R4-6R8-R 6.8 I 2.4 3.2 91 374 †† MPI4040R4-100-R 10 J 1.9 2.6 148 306 †† MPI4040R4-220-R 22 K 1.3 1.8 316 203 1. Open Circuit Inductance (OCL) Test Parameters: 100kHz, 0.10Vrms, 0.0Adc 4. K-factor: Used to determine B for core loss (see graph). p-p 2. I : DC current for an approximate temperature rise of 40°C without core loss. De-rating is necessary for AC currents. B = K * L * DI.B : (Gauss), K: (K-factor from table), L: (inductance in μH), rms p-p p-p Temperature rise is dependent upon several factors, including the PCB pad layout, trace thickness and width, air-flow DI =(peak-to-peak ripple current in amps). and proximity to other heat generating components. It is recommended the part temperature not exceed 125°C under 5. Part Number Definition: MPI4040RX-XXX-R worst case operating conditions and therefore, the temperature rise should be verified in the end use application. I • MPI4040R = product code and size rms testing was performed on a 19.05mm long x 6.35mm wide x 0.070mm thick copper trace in still air. • X = version indicator 3. I : Peak current for approximately 30% rolloff at +25°C. • XXX = inductance value in μH, R= decimal point - If no R is present, then last character equals the sat number of zeros • -R suffix = RoHS compliant † Transient pulse not to exceed 1 millisecond. †† Maximum operating frequency less than 10MHz, consult factory for application specific values. www.eaton.com/elx 3 Discontinued, Effective September 15, 2016 or until inventory is depleted. Recommended replacement MPI40-V2 xabcd MPI4040 Technical Data 4086 Effective October 2015 High current, high frequency, miniature power inductors Dimensions (mm) Recommended Pad Layout Schematic 4.06 2.0 2.30 ±0.25 A +0.2, -0.1 1 1 1.3 ±0.1 1 4.45 1.85 4.95 1.65 ±0.25 ±0.1 2 22 Part marking: xabcd Part number A Max x = height: 1 = R1 (1.2mm), 2 = R2 (1.5mm), 3 = R3 (1.85mm), 4 = R4 (2.0mm) MPI4040R1-xxx-R 1.2 a = Inductance value per the Part marking designator letter code in Product specification table. MPI4040R2-xxx-R 1.5 b = Bi-weekly date code MPI4040R3-xxx-R 1.8 c = Last digit of year manufactured MPI4040R4-xxx-R 2.0 d = Revision level Soldering surfaces to be coplanar within 0.10 millimeters PCB tolerances are ±0.1 millimeters unless stated otherwise Do not route traces or vias underneath the inductor Packaging information (mm) Supplied in tape and reel packaging: MPI4040R1 = 5500 parts per 13” diameter reel MPI4040R2 = 4500 parts per 13” diameter reel MPI4040R3 = 3500 parts per 13” diameter reel MPI4040R4 = 3000 parts per 13” diameter reel 1.5 dia 1.5 dia. A 4.0 2.0 1.75 1 5.5 12.0 . ±0.30 4.8 2 MPI4040R1=1.30 MPI4040R2=1.60 8.0 A MPI4040R3=1.95 MPI4040R4=2.1 SECTION A-A 4.45 User Direction of feed www.eaton.com/elx 4 Discontinued, Effective September 15, 2016 or until inventory is depleted. Recommended replacement MPI40-V2 MPI4040 Technical Data 4086 Effective October 2015 High current, high frequency, miniature power inductors Temperature rise vs. total loss 70 R2 60 R3 R1 , R4 50 40 30 20 10 0 00 .1 0.20 .3 0.40 .5 0.60 .7 0.80 .9 Total Loss (W) Core loss 1.5mm Height R2 1.2mm Height R1 1.85mm Height R3 2.0mm Height R4 www.eaton.com/elx 5 Discontinued, Effective September 15, 2016 or until inventory is depleted. Recommended replacement MPI40-V2 Temperature Rise (°C) MPI4040 Technical Data 4086 Effective October 2015 High current, high frequency, miniature power inductors 1.2mm Height R1 inductance characteristics — % of OCL vs. I DC MPI4040R1-R15-R MPI4040R1-R10-R 110 110 100 100 90 90 80 80 70 70 60 60 50 50 40 40 04 812162024283236 04 81216202428 I (Amps) I (Amps) DC DC MPI4040R1-R22-R MPI4040R1-R33-R 110 110 100 100 90 90 80 80 70 70 60 60 50 50 40 40 02 46 8101214161820 04 812162024 I (Amps) I (Amps) DC DC MPI4040R1-R47-R MPI4040R1-R68-R 120 105 100 100 95 80 90 60 85 40 80 20 75 0 70 0 2 4 6 8 10 12 14 02 46 81012 I (Amps) I (Amps) DC DC www.eaton.com/elx 6 Discontinued, Effective September 15, 2016 or until inventory is depleted. Recommended replacement MPI40-V2 % OCL % of OCL % of OCL % of OCL % of OCL % of OCL MPI4040 Technical Data 4086 Effective October 2015 High current, high frequency, miniature power inductors 1.2mm Height R1 inductance characteristics — % of OCL vs. I DC MPI4040R1-1R0-R MPI4040R1-1R5-R 120 120 100 100 80 80 60 60 40 40 20 20 0 0 0 2 4 6 8 10 12 0 2 4 6 8 10 I (Amps) DC I (Amps) DC MPI4040R1-3R3-R MPI4040R1-2R2-R 120 120 100 100 80 80 60 60 40 40 20 20 0 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 I (Amps) I (Amps) DC DC MPI4040R1-4R7-R MPI4040R1-6R8-R 120 120 100 100 80 80 60 60 40 40 20 20 0 0 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 I (Amps) I (Amps) DC DC MPI4040R1-100-R 120 100 80 60 40 20 0 0 0.5 1 1.5 2 2.5 3 3.5 I (Amps) DC www.eaton.com/elx 7 Discontinued, Effective September 15, 2016 or until inventory is depleted. Recommended replacement MPI40-V2 % OCL % OCL % OCL % OCL % OCL % OCL % OCL MPI4040 Technical Data 4086 Effective October 2015 High current, high frequency, miniature power inductors 1.5mm Height R2 inductance characteristics — % of OCL vs. I DC MPI4040R2-1R0-R MPI4040R2-R47-R 120 120 100 100 80 80 60 60 40 40 20 20 0 0 02468 10 12 1416 0246 81012 I (Amps) DC I (Amps) DC MPI4040R2-1R5-R MPI4040R2-2R2-R 120 120 100 100 80 80 60 60 40 40 20 20 0 0 01234567 8 0123456789 I (Amps) I (Amps) DC DC MPI4040R2-4R7-R MPI4040R2-3R3-R 120 120 100 100 80 80 60 60 40 40 20 20 0 0 00.5 11.5 22.5 33.5 44.5 55.5 01234567 8 I (Amps) DC I (Amps) DC MPI4040R2-100-R MPI4040R2-6R8-R 120 120 100 100 80 80 60 60 40 40 20 20 0 0 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 0 0.5 1 1.5 2 2.5 3 3.5 4 I (Amps) DC I (Amps) DC www.eaton.com/elx 8 Discontinued, Effective September 15, 2016 or until inventory is depleted. Recommended replacement MPI40-V2 % OCL % OCL % OCL % OCL % OCL % OCL % OCL % OCL MPI4040 Technical Data 4086 Effective October 2015 High current, high frequency, miniature power inductors 1.85mm Height R3 inductance characteristics — % of OCL vs. I DC MPI4040R3-R47-R MPI4040R3-R22-R 110% 110% 100% 100% 90% 90% 80% 80% 70% 70% 60% 60% 50% 50% 40% 40% 30% 30% 20% 20% 0.02.0 4.06.0 8.010.012.014.016.0 18.020.022.024.0 0.02.0 4.06.0 8.010.012.014.016.018.0 20.0 I (Amps) I (Amps) dc dc MPI4040R3-1R2-R MPI4040R3-1R5-R 110.0% 110.0% 100.0% 100.0% 90.0% 90.0% 80.0% 80.0% 70.0% 70.0% 60.0% 60.0% 50.0% 50.0% 40.0% 40.0% 30.0% 30.0% 20.0% 20.0% 0.01.0 2.03.0 4.05.0 6.07.0 8.09.0 10.0 11.0 0.01.0 2.03.0 4.05.0 6.07.0 8.09.0 10.0 11.0 I (Amps) dc I (Amps) dc MPI4040R3-2R2-R MPI4040R3-3R3-R 110% 110.0% 100% 100.0% 90% 90.0% 80% 80.0% 70% 70.0% 60% 60.0% 50% 50.0% 40% 40.0% 30% 30.0% 20% 0.01.0 2.03.0 4.05.0 6.07.0 8.0 20.0% I (Amps) dc 0.01.0 2.03.0 4.05.0 6.07.0 8.09.0 10.0 I (Amps) dc www.eaton.com/elx 9 Discontinued, Effective September 15, 2016 or until inventory is depleted. Recommended replacement MPI40-V2 % of OCL % of OCL % of OCL % of OCL % of OCL % of OCL MPI4040 Technical Data 4086 Effective October 2015 High current, high frequency, miniature power inductors 1.85mm Height R3 inductance characteristics — % of OCL vs. I DC MPI4040R3-4R7-R MPI4040R3-6R8-R 110.0% 110.0% 100.0% 100.0% 90.0% 90.0% 80.0% 80.0% 70.0% 70.0% 60.0% 60.0% 50.0% 50.0% 40.0% 40.0% 30.0% 30.0% 20.0% 20.0% 0.01.0 2.03.0 4.05.0 6.07.0 0.00.5 1.01.5 2.02.5 3.03.5 4.04.5 5.05.5 6.0 I (Amps) I (Amps) dc dc MPI4040R3-100-R MPI4040R3-150-R 110.0% 110.0% 100.0% 100.0% 90.0% 90.0% 80.0% 80.0% 70.0% 70.0% 60.0% 60.0% 50.0% 50.0% 40.0% 40.0% 30.0% 30.0% 20.0% 20.0% 0.00.5 1.01.5 2.02.5 3.03.5 4.04.5 5.0 0.00.5 1.01.5 2.02.5 3.03.5 4.0 I (Amps) I (Amps) dc dc MPI4040R3-220-R 110.0% 100.0% 90.0% 80.0% 70.0% 60.0% 50.0% 40.0% 30.0% 20.0% 0.00.5 1.01.5 2.02.5 3.03.5 I (Amps) dc www.eaton.com/elx 10 Discontinued, Effective September 15, 2016 or until inventory is depleted. Recommended replacement MPI40-V2 % of OCL % of OCL % of OCL % of OCL % of OCL MPI4040 Technical Data 4086 Effective October 2015 High current, high frequency, miniature power inductors 2.0mm Height R4 inductance characteristics — % of OCL vs. I DC MPI4040R4-R22-R MPI4040R4-R33-R 120 120 100 100 80 80 60 60 40 40 20 20 0 0 0246 8101214 0 246 81012141618 I (Amps) I (Amps) DC DC MPI4040R4-R47-R MPI4040R4-1R0-R 120 120 100 100 80 80 60 60 40 40 20 20 0 0 0 246 81012 0246 8101214 I (Amps) DC I (Amps) DC MPI4040R4-1R5-R MPI4040R4-2R2-R 120 120 100 100 80 80 60 60 40 40 20 20 0 0 0 123456 7 01234567 8 I (Amps) DC I (Amps) DC MPI4040R4-3R3-R MPI4040R4-4R7-R 120 120 100 100 80 80 60 60 40 40 20 20 0 0 0123456 012345 6 I (Amps) DC I (Amps) DC www.eaton.com/elx 11 Discontinued, Effective September 15, 2016 or until inventory is depleted. Recommended replacement MPI40-V2 % OCL % OCL % OCL % OCL % OCL % OCL % OCL % OCL MPI4040 Technical Data 4086 Effective October 2015 High current, high frequency, miniature power inductors 2.0mm Height R4 inductance characteristics — % of OCL vs. I DC MPI4040R4-100-R MPI4040R4-6R8-R 120 120 100 100 80 80 60 60 40 40 20 20 0 0 00.5 11.5 22.5 33.5 00.5 11.5 22.5 33.5 44.5 I (Amps) DC I (Amps) DC MPI4040R4-220-R 120 100 80 60 40 20 0 00.2 0.40.6 0.81 1.21.4 1.61.8 22.2 I (Amps) DC www.eaton.com/elx 12 Discontinued, Effective September 15, 2016 or until inventory is depleted. Recommended replacement MPI40-V2 % OCL % OCL % OCL MPI4040 Technical Data 4086 Effective October 2015 High current, high frequency, miniature power inductors Solder reflow profile TP Table 1 - Standard SnPb Solder (T ) c T -5°C C t P Volume Volume Max. Ramp Up Rate = 3°C/s Package mm3 mm3 Max. Ramp Down Rate = 6°C/s Thickness <350 ≥350 T <2.5mm) 235°C 220°C L Preheat t ≥2.5mm 220°C 220°C A Tsmax Table 2 - Lead (Pb) Free Solder (T ) c Volume Volume Volume 3 3 3 T Package mm mm mm smin Thickness <350 350 - 2000 >2000 t s <1.6mm 260°C 260°C 260°C 1.6 – 2.5mm 260°C 250°C 245°C >2.5mm 250°C 245°C 245°C 25°C Time 25°C to Peak Time Reference JDEC J-STD-020D Profile Feature Standard SnPb Solder Lead (Pb) Free Solder Preheat and Soak • Temperature min. (T ) 100°C 150°C smin • Temperature max. (T ) 150°C 200°C smax • Time (T to T ) (t ) 60-120 Seconds 60-120 Seconds smin smax s Average ramp up rate T to T 3°C/ Second Max. 3°C/ Second Max. smax p Liquidous temperature (Tl) 183°C 217°C Time at liquidous (t ) 60-150 Seconds 60-150 Seconds L Peak package body temperature (T )* Table 1 Table 2 P Time (t )** within 5 °C of the specified classification temperature (T ) 20 Seconds** 30 Seconds** p c Average ramp-down rate (T to T ) 6°C/ Second Max. 6°C/ Second Max. p smax Time 25°C to Peak Temperature 6 Minutes Max. 8 Minutes Max. * Tolerance for peak profile temperature (T ) is defined as a supplier minimum and a user maximum. p ** Tolerance for time at peak profile temperature (t ) is defined as a supplier minimum and a user maximum. p Life Support Policy: Eaton does not authorize the use of any of its products for use in life support devices or systems without the express written approval of an officer of the Company. Life support systems are devices which support or sustain life, and whose failure to perform, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. Eaton reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. Eaton also reserves the right to change or update, without notice, any technical information contained in this bulletin. Eaton Electronics Division 1000 Eaton Boulevard Cleveland, OH 44122 United States www.eaton.com/elx © 2015 Eaton Eaton is a registered trademark. All Rights Reserved Printed in USA All other trademarks are property Publication No. 4086 BU-SB14232 of their respective owners. October 2015 Discontinued, Effective September 15, 2016 or until inventory is depleted. Recommended replacement MPI40-V2 Temperature