MINIATURE SWITCHES Ordering Table — Standard Toggle Switches HOW TO ORDER YOUR DESIGN (Bold Face Type indicates items normally in Distributor Stock) To determine a part number select the options desired and fill in Following the table from left to right, the designer is able to specify the boxes in the selection guides illustrated below. the options wanted. The options are described and illustrated on pages 24-31. Refer to page 57 for mounting hardware. Toggle Switch Selection Guide Toggle Poles Switch and Lever Lever Bushing Terminal Contact Series Throw Circuit Options Finish Options Type Material Other + ++ + ++ + + Poles and Throw Circuits Lever Options and Finishes Bushing Options Terminal Options Contact Material Other Option Series No. Code Code Type Code Finish Code Type Code Type Code Type Code Type Code SPDT 1 POS. "C" Lever Lock 1 CW Right Angle PC Gold/Nickel/Brass B Epoxy Sealed A K1 Splashproof Lever Bright Chrome K Bushing Only A Terminals & Bushing Seal 2 Gold/Nickel/Silver G Stain Chrome AV .840 Bat Splashproof CX Anti-Rotation DPDT 2 ON OFF ON 21 Vertical PC L0 P 3 Coin Silver Q Black Anti-Jam Lever Seal Only .100 Spacing .640 Bat L1 K Bushing AV2 ON NONE ON 23 .280 Threaded D Vertical PC 3PDT 3 .550 Bat L2 .150 Spacing L Long Mod Cap Black Nylon L3 4 D9 C M 4PDT 4 ON NONE ON* 26 Printed Circuit .280 Smooth Short Mod Cap L4 Red Nylon 5 Terminals H .350 Flatted White Nylon ON* OFF ON* 27 .200 Bat M 6 With Shoulder Right Angle R Same Throw .350 Keyway H3 .840 Flat P1 With Shoulder ON OFF ON* 31 Right Angle R2 .450 Flat P3 Opposite Throw K Locking K1 .250 Flat P4 32 Lever Only PC & Support ON ON ON .410 Bat S V30 T 15/32 Dia. T1 ON ON ON* 33 .468 Large TW PC & Support Splashproof Lever V40 15/32 & .687 Large T Panel Seal PC & Support NONE ON ON* 34 V60 15/32 Splashproof TX 35 Lever PC & Support ON* ON ON* Seal Only V70 .350 Threaded .750 Wire Wrap W NONE ON ON 53 Y .437 Threaded Y5 W1 .964 Wire Wrap (With P3 Only) W3 .425 Wire Wrap .350 Smooth Y9 W4 1.062 Wire Wrap Z Solder Lugs Z3 Quick Connect Available only with L3 and L4 levers. *Momentary Contact Available on S, M and P3 only. Available in 1 pole only. Add .070 to lever length when using these bushings. See page 58 for construction detail, wiring and electrical diagrams. Available with S, M, L0, L1, L2, L3, L4 lever options. Consult factory for availability. 1, 2 and 3 pole only. Standard on P1, P3, P4 and K1 lever options. Available on all other levers except T & T1. Available on T or T1 lever options only. These circuits are NOT available with the following 3 and 4 pole options: A, AV, AV2, V30, V40, Available on T, TW, and TX bushing options. (Bright chrome only.) V60 and V70. Not available on K1 lever. 1 and 2 pole only. Same as B, G and Q respectively except terminals brass with tin nickel alloy over nickel plate. Epoxy seal standard on all terminal options. Consult plant for availability. EXAMPLES: A232L01YW1B = DPDT toggle switch with an ON-ON-ON circuit, .840" long lever in a bright chrome finish, .350 threaded bushing, .964" long wire wrap terminals, gold/brass contacts and epoxy sealed terminals. SPECIFICATIONS: MATERIALS: Contact Ratings — Base (body) — 1- and 2-pole —Diallyl Phthalate (DAP). Letter codes G and Q — 6 amp at 125 VAC, 3 amp @ 250 VAC (U.L. 3- and 4-pole — high strength phenolic. recognized, CSA certified) or 6 amp at 28 VDC resistive. Lever (toggle) — Brass, chrome plated. Letter codes B and G – 0.5. volt-amp (VA) maximum @ 28 V Flat Lever — Brass, satin chrome finish. maximum (AC or DC). Locking lever cap — Anodized aluminum. Life Under Load — 60,000 make-and-break cycles — resistive Bushing — Brass, nickel plated. load only. Clamp (frame) — Stainless steel. Initial Contact Resistance — 10 milliohms maximum 3 VDC, 100 Support brackets — Steel, tin plated. ma for both silver and gold plated contacts. Switching Contacts and Rockers — Insulation Resistance — 1 & 2 pole —1,000 megohms, min. Letter Code B — gold/nickel/brass 3 & 4 pole —1,000 megohms, min. Letter Code G — gold/nickel/silver Dielectric Strength — 1,000 volts rms at sea level. Letter Code Q — Coin silver Bushing Strength — 12 pound-inches without physical damage to Center Terminal switch. Letter Codes B, G — Gold flash/nickel/brass Letter Code Q — Silver plated brass. Weight (including hardware) — SP 0.19 oz.; DP 0.23 oz.; 3-pole 0.28 oz.; 4-pole 0.32 oz. Hardware — See page 55-57. 38 Litho in U.S.A GG MINIATURE SWITCHES Toggle Switches — Base Dimensions and Lever Options APPROXIMATE BASE DIMENSIONS ONE POLE TWO POLE THREE POLE FOUR POLE TOGGLE LEVER OPTIONS K1 Locking Lever L0 Long (.840") L1 Long (.640") L2 Long (.550") L3 Plastic (.840") L4 Plastic (.571") Litho in U.S.A GG 39 MINIATURE SWITCHES Toggle Lever Options — Contd. M Short (.200") P1 Flatted (.840") P3 Flatted (.448") P4 Flatted (.250") S Std. Bat (.410") T Large Toggle T1 Large Toggle BUSHING OPTIONS CW Splashproof Sealed Lever and Panel Seal D Threaded D9 Smooth (No Keyway) CW = Flatted bushing H High Torque Flatted with Shoulder H3 High Torque P Anti-Rotation TW Splashproof Sealed Lever OX Threaded with Lever Seal Y5 Long Bushing (.437") and Panel Seal Y Threaded Y9 Smooth (No Keyway) K Refer to K1 lever drawing for dimensions. T & TX Refer to T or T1 lever drawing for dimensions. Note: For hardware refer to pages 55-57. 40 Litho in U.S.A GG MINIATURE SWITCHES Termination Options C Printed W Wire-Wrap W1 Wire-Wrap W3 Wire-Wrap W4 Wire-Wrap Z STANDARD Z3 Quick CIRCUIT CONNECT Mating Receptacle from AMP SPECIAL IND., P.O. Box 984, Paoli, Pa. 19301 Amp P/N single piece 61454 series, strip from 60900 NOTE: Wire-Wrap is a registered trademark of the Gardner-Denver Company. TERMINATION/MOUNTING OPTIONS A One Pole A Right Angle P.C. Terminal EPOXY SEAL STD. FOR THIS OPTION Two Pole A Three Pole R Contacts Make on Opposite Side Toggle Thrown One Pole R2 Contacts Make on Opposite Side Toggle Thrown One Pole Litho in U.S.A GG 41 MINIATURE SWITCHES Termination/Mounting Options AV1 w/.100" terminal spacing AV2 w/.150" terminal spacing (pictured below) ONE POLE Epoxy sealed P.C. terminals are supplied as standard for these options. AV1 w/.100" terminal spacing AV2 w/.150" terminal spacing (pictured below) TWO POLE Epoxy sealed P.C. terminals are supplied as standard for these options. AV w/.100" terminal spacing AV2 w/.150" terminal spacing (pictured below) THREE POLE Epoxy sealed P.C. terminals are supplied as standard for these options. AV w/.100" terminal spacing AV2 w/.150" terminal spacing (pictured below) FOUR POLE Epoxy sealed P.C. terminals are supplied as standard for these options. 42 Litho in U.S.A GG MINIATURE SWITCHES Termination/Mounting Options V30 1 Pole P.C. Mounting ONE POLE TWO POLE 2 Pole P.C. Mounting EPOXY SEALED P.C. TERMINALS ARE SUPPLIED AS STANDARD FOR THESE OPTIONS V40 1 Pole P.C. Mounting ONE POLE TWO POLE 2 Pole P.C. Mounting EPOXY SEALED P.C. TERMINALS ARE SUPPLIED AS STANDARD FOR THESE OPTIONS V60 1 Pole P.C. Mounting ONE POLE TWO POLE 2 Pole P.C. Mounting EPOXY SEALED P.C. TERMINALS ARE SUPPLIED AS STANDARD FOR THESE OPTIONS V70 1 Pole P.C. Mounting ONE POLE TWO POLE 2 Pole P.C. Mounting EPOXY SEALED P.C. TERMINALS ARE SUPPLIED AS STANDARD FOR THESE OPTIONS Litho in U.S.A GG 43