MINIATURE SWITCHES Commercial Miniature Toggle Switches CURRENT RATINGS SPECIFICATIONS MATERIAL Current Capacity in Amperes — Per Pole Originally designed to meet the Base (body) — Diallyl Phthalate. • • 115 V 125 V requirements of MIL-S-83731 (see Lever — Brass, bright chrome plated. • 28 V AC AC page 54 for Test Specifications). DC 400 Hz 60 Hz Bushing — Brass, nickel plated. • Sealed lever type with panel seal and • Frame — Stainless steel. LAMP LOAD terminal seal. 11 1 Switching Contacts and Rockers — 50 • Flatted bushing on sealed lever type. • millionths gold over silver. RESISTIVE LOAD Solder lug or printed circuit terminals. • Center Terminal — 50 millionths gold 55 5 • over silver. Epoxy sealed terminals. INDUCTIVE LOAD • Hardware — Refer to hardware listing One and two pole circuits. 22 2 • • on page 57. High electrical/mechanical reliability. • LOGIC LEVEL Dry circuit current carrying ability. • 10 mA @ 5 V Max. (AC or DC) Toggle lever throw 25° ±5°. • SWITCH SELECTION TABLE — SEALED Circuit With Lever Catalog Number DOWN UP CENTER Solder Lug Printed Circuit Position Position Position Terminals Terminals "ON-ON-ON" (Flat) CIRCUIT DIAGRAM ONE POLE ON OFF ON A121S1CWZG-M8 A121S1CWCG-M8 ON NONE ON A123S1CWZG-M8 A123S1CWCG-M8 ON NONE ON* A126S1CWZG-M8 A126S1CWCG-M8 No. of ON* OFF ON* A127S1CWZG-M8 A127S1CWCG-M8 Poles Up Center Down ON OFF ON* A131S1CWZG-M8 A131S1CWCG-M8 Position Maintained Position NONE ON ON* A137S1CWZG-M8 A137S1CWCG-M8 Position (Keyway) TWO POLE ON OFF ON A221S1CWZG-M8 A221S1CWCG-M8 ON NONE ON A223S1CWZG-M8 A223S1CWCG-M8 2 ON NONE ON* A226S1CWZG-M8 A226S1CWCG-M8 ON* OFF ON* A227S1CWZG-M8 A227S1CWCG-M8 ON OFF ON* A231S1CWZG-M8 A231S1CWCG-M8 ON ON ON A232S1CWZG-M8 A232S1CWCG-M8 ON ON ON* A233S1CWZG-M8 A233S1CWCG-M8 NONE ON ON* A234S1CWZG-M8 A234S1CWCG-M8 ON* ON ON* A235S1CWZG-M8 A235S1CWCG-M8 * Momentary Contact APPROXIMATE DIMENSIONS SINGLE POLE DOUBLE POLE TERMINAL DIMENSIONS SOLDERING TERMINALS PRINTED CIRCUIT TERMINALS SINGLE POLE DOUBLE POLE SINGLE POLE DOUBLE POLE Litho in U.S.A GG 49 MINIATURE SWITCHES Commercial Miniature Leverlock Toggle Switches — Unsealed SPECIFICATIONS CURRENT RATINGS MATERIAL One hole mounting. Base (body) — Diallyl Phthalate. Current Capacity in Amperes — Per Pole • • 115 V 125 V Originally designed to meet the Locking lever — Brass, nickel plated. • • 28 V AC AC requirements of MIL-S-83731 (see Cap — natural adnodized aluminum DC 400 Hz 60 Hz page 54 for Test Specifications). supplied as standard; other colors LAMP LOAD such as red, blue, gold, black and Slow make, slow break contact action. • 11 1 green are also available. High electrical/mechanical reliability. • RESISTIVE LOAD Bushing — Brass, nickel plated. • Toggle lever throw 25° ±5°. • 55 5 Frame — Stainless steel. Solder lug or printed circuit terminals. • INDUCTIVE LOAD Switching Contacts and Rockers — 50 • One and two pole circuits. millionths gold over silver. • 22 2 Dry circuit current carrying ability. Center Terminal — 50 millionths gold • • over silver. LOGIC LEVEL Mounting hardware furnished unas- • sembled 10 mA @ 5 V Max. (AC or DC) Hardware — Refer to hardware listing • on page 57. LEVER LOCK SELECTION TABLE Circuit With Lever Catalog Number Standard Lever DOWN UP CENTER Solder Lug Printed Circuit Cap Lock Position Position Position Terminals Terminals Style Bushing (Keyway) Style ONE POLE ON OFF ON 1 A121K12KZG-M8 A121K12KCG-M8 ON NONE ON 2 A123K12KZG-M8 A123K12KCG-M8 SPDT ON NONE ON* 3 A126K12KZG-M8 A126K12KCG-M8 ON* OFF ON* 4 A127K12KZG-M8 A127K12KCG-M8 ON OFF ON* 5 A131K12KZG-M8 A131K12KCG-M8 TWO POLE ON OFF ON 1 A221K12KZG-M8 A221K12KCG-M8 ON NONE ON 2 A223K12KZG-M8 A223K12KCG-M8 ON NONE ON* 3 A226K12KZG-M8 A226K12KCG-M8 ON* OFF ON* 4 A227K12KZG-M8 A227K12KCG-M8 ON OFF ON* 5 A231K12KZG-M8 A231K12KCG-M8 ON ON ON 1 A232K12KZG-M8 A232K12KCG-M8 DPDT * Momentary Contact Indicates direction against which lever is locked. APPROXIMATE DIMENSIONS (For terminal dimensions see page 49) SINGLE POLE DOUBLE POLE LEVER LOCK BUSHING STYLES (The descriptive illustrations below are for pictorial representation only — keyway on right hand "ON-ON-ON" side) CIRCUIT DIAGRAM STYLE 1 STYLE 2 STYLE 3 STYLE 4 STYLE 5 No. of Poles UpCenter Down Position Maintained Position Position (Keyway) Locked In Locked Out Of Locked Into Side Locked In Center Locked In Center Three Positions Center Position Opposite Keyway — Position — Momentary Position — Momentary Momentary Keyway Side Either Side Keyway Side 2 50 Litho in U.S.A GG MINIATURE SWITCHES Commercial Miniature Toggle Switches Right Angle Mount (Vertical) P.C. Terminals CURRENT RATINGS SPECIFICATIONS MATERIAL Current Capacity in Amperes — Per Pole Originally designed to meet the Base (body) — Diallyl Phthalate. • • 115 V 125 V requirements of MIL-S-83731 (see Lever — Brass, bright chrome plated. • 28 V AC AC page 54 for Test Specifications). DC 400 Hz 60 Hz Bushing — Brass, nickel plated. • Sealed lever type with panel seal and • Frame — Stainless steel. LAMP LOAD terminal seal. 11 1 Switching Contacts and Rockers — 50 • Right angle mount (vertical) printed • millionths gold over silver. RESISTIVE LOAD circuit terminals. Center Terminal — 50 millionths gold 55 5 • Epoxy sealed printed circuit terminals. • over silver. INDUCTIVE LOAD One and two pole circuits. • Hardware — None required. 22 2 • High electrical/mechanical reliability. • LOGIC LEVEL Dry circuit current carrying ability. • 10 mA @ 5 V Max. (AC or DC) Toggle lever throw 25° ±5°. • SWITCH SELECTION TABLE — SEALED Circuit With Lever In… DOWN UP CENTER Catalog Number Position Position Position (Position C) ONE POLE ON OFF ON A121M1D9AVG-M8 ON NONE ON A123M1D9AVG-M8 ON NONE ON* A126M1D9AVG-M8 ON* OFF ON* A127M1D9AVG-M8 SPDT ON OFF ON* A131M1D9AVG-M8 NONE ON ON* A134M1D9AVG-M8 TWO POLE ON OFF ON A221M1D9AVG-M8 ON NONE ON A223M1D9AVG-M8 ON NONE ON* A226M1D9AVG-M8 ON* OFF ON* A227M1D9AVG-M8 ON OFF ON* A231M1D9AVG-M8 ON ON ON A232M1D9AVG-M8 ON ON ON* A233M1D9AVG-M8 NONE ON ON* A234M1D9AVG-M8 DPDT ON* ON ON* A235M1D9AVG-M8 * Momentary Contact APPROXIMATE DIMENSIONS TERMINAL DIMENSIONS Right Angle P.C. Terminal EPOXY SEAL .031 MAX. TYP. x.050 WIDE SPDT "ON-ON-ON" CIRCUIT DIAGRAM No. of Poles Up Center Down Position Maintained Position Position (Position C) 2 DPDT Litho in U.S.A GG 51 MINIATURE SWITCHES Commercial Miniature Toggle Switches Right Angle Mount (Horizontal) P.C. Terminals CURRENT RATINGS SPECIFICATIONS MATERIAL Current Capacity in Amperes — Per Pole Originally designed to meet the Base (body) — Diallyl Phthalate. • • 115 V 125 V requirements of MIL-S-83731 (see Lever — Brass, bright chrome plated. • 28 V AC AC page 54 for Test Specifications). DC 400 Hz 60 Hz Bushing — Brass, nickel plated. • Sealed lever type with terminal seal. • Frame — Stainless steel. LAMP LOAD Right angle mount (horizontal) printed 11 1 • Switching Contacts and Rockers — 50 • circuit terminals. millionths gold over silver. RESISTIVE LOAD Epoxy sealed printed circuit terminals. • Center Terminal — 50 millionths gold 55 5 • over silver. One and two pole circuits. INDUCTIVE LOAD • Hardware — None required. High electrical/mechanical reliability. 22 2 • • Dry circuit current carrying ability. • LOGIC LEVEL Toggle lever throw 25° ±5°. • 10 mA @ 5 V Max. (AC or DC) SWITCH SELECTION TABLE — SEALED Circuit With Lever In… DOWN UP CENTER Catalog Number Position Position Position (Position C) ONE POLE ON OFF ON A121M1D9AG-M8 ON NONE ON A123M1D9AG-M8 ON NONE ON* A126M1D9AG-M8 ON* OFF ON* A127M1D9AG-M8 SPDT ON OFF ON* A131M1D9AG-M8 NONE ON ON* A134M1D9AG-M8 TWO POLE ON OFF ON A221M1D9AG-M8 ON NONE ON A223M1D9AG-M8 ON NONE ON* A226M1D9AG-M8 ON* OFF ON* A227M1D9AG-M8 ON OFF ON* A231M1D9AG-M8 ON ON ON A232M1D9AG-M8 ON ON ON* A233M1D9AG-M8 NONE ON ON* A234M1D9AG-M8 DPDT ON* ON ON* A235M1D9AG-M8 * Momentary Contact APPROXIMATE DIMENSIONS TERMINAL DIMENSIONS Right Angle P.C. Terminal SPDT "ON-ON-ON" CIRCUIT DIAGRAM No. of Poles Up Center Down Position Maintained Position Position (Position C) 2 DPDT 52 Litho in U.S.A GG MINIATURE SWITCHES Commercial Miniature Toggle Switches – New Four Pole CURRENT RATINGS SPECIFICATIONS MATERIAL Current Capacity in Amperes — Per Pole Originally designed to meet the Base (body) — Diallyl Phthalate. • • 115 V 125 V requirements of MIL-S-83731 (see Lever — Brass, bright chrome plated. • 28 V AC AC page 54 for Test Specifications). DC 400 Hz 60 Hz Locking Lever — Brass, nickel plated. • Sealed lever type with panel seal and • Cap — natural anodized aluminum LAMP LOAD terminal seal. supplied as standard; other colors 11 1 such as red, blue, gold, black and Flatted bushing on sealed lever type. • RESISTIVE LOAD green are also available. Solder lug or printed circuit terminals. • 55 5 Bushing — Brass, nickel plated. • Epoxy sealed terminals. INDUCTIVE LOAD • Frame — Stainless steel. One and two pole circuits. 22 2 • Switching Contacts and Rockers — • High electrical/mechanical reliability. • 50 millionths gold over silver. LOGIC LEVEL Dry circuit current carrying ability. • Center Terminal — 50 millionths gold • 10 mA @ 5 V Max. (AC or DC) Toggle lever throw 25° ±5°. over silver. • Hardware — Refer to hardware listing • on page 57. SWITCH SELECTION TABLE — SEALED APPROXIMATE DIMENSIONS Circuit With Lever In… Catalog Number (For terminal dimensions see page 49) DOWN UP CENTER Solder Lug Printed Circuit Position Position Position Terminals Terminals (Flat) ON OFF ON A421S1CWZG-M8 A421S1CWCG-M8 ON NONE ON A423S1CWZG-M8 A423S1CWCG-M8 ON NONE ON* A426S1CWZG-M8 A426S1CWCG-M8 ON* OFF ON* A427S1CWZG-M8 A427S1CWCG-M8 ON OFF ON* A431S1CWZG-M8 A431S1CWCG-M8 ON ON ON A432S1CWZG-M8 A432S1CWCG-M8 ON ON ON* A433S1CWZG-M8 A433S1CWCG-M8 NONE ON ON* A434S1CWZG-M8 A434S1CWCG-M8 4-PDT ON* ON ON* A435S1CWZG-M8 A435S1CWCG-M8 * Momentary Contact LEVER LOCK SELECTION TABLE — UNSEALED Circuit With Lever In… Catalog Number Standard Lever Cap UP CENTER DOWN Lock Solder Lug Printed Circuit Style Position Position Position Bushing Terminals Terminals (Keyway) Style ON OFF ON 1 A421K12KZG-M8 A421K12KCG-M8 ON NONE ON 2 A423K12KZG-M8 A423K12KCG-M8 ON NONE ON* 3 A426K12KZG-M8 A426K12KCG-M8 ON* OFF ON* 4 A427K12KZG-M8 A427K12KCG-M8 ON OFF ON* 5 A431K12KZG-M8 A431K12KCG-M8 ON ON ON 1 A432K12KZG-M8 A432K12KCG-M8 FOUR POLE "ON-ON-ON" * Momentary Contact Indicates direction against which lever is locked. CIRCUIT DIAGRAM APPROXIMATE DIMENSIONS (For terminal dimensions see page 49) No. of Poles Up Center Down Position Maintained Position Position (Keyway) 4 NOTE: FOR LEVER LOCK BUSHING STYLES SEE PAGE 50. Litho in U.S.A GG 53 MINIATURE SWITCHES Rating, Cross Reference and Engineering Data “A” Series Originally Designed To Meet the Following MIL Specifications MIL Specification Test Requirement 1. Strength of Terminal 1 lb. — solder lug 2. Strength of Actuating Lever 10 lbs. & 8 lbs. throughout range Pivot and Stop 3. Strength of Mounting Means 15 lbs. in. torque on bushing 4. Dielectric (Sea Level) 1000 VAC Group C Indication 750 VAC after electrical endurance. 500 µA max. leakage Dielectric (Altitude) 5. Contact Voltage Drop 2.5 millivolt initial 5.0 millivolt after mechanical endurance @ 2-6 VDC 0.1 amp. 6. Temperature Rise 50°C rise @ rated resistance after endurance test current 7. Short Circuit 10 operations make and carry 100 amps resistive load @ lowest DC volts 8. Mechanical Life 20K operations at specified high and low temperatures 9. Electrical Endurance 10K operations at specified high and low temperatures 10. Overload 50 operations @ 150% of rated resistive load 11. A) Electrical Endurance No requirement at Altitude B) Electrical Endurance 10K operations resistive load @ room temperature at Sea Level 10K operations inductive load @ room temperature 10K operations lamp load @ room temperature Performed on different test samples 12. Vibration Method 204 of MIL-STD-202, test condition A .06 D.A. or 10 G’s 10-500 Hz 10 usec. max. chatter 13. Shock Fuse-method 213 or MIL-STD @75 G’s 10 usec. max, chatter 14. Salt Spray 48 hours — method 101 of MIL-STD-202, test condition B Test Upon Completion 10 operations resistive load (toggle sealed switches only) 15. Moisture Resistance Method 106 of MIL-STD-202 Test Upon Completion 100 VDC potential between current carrying parts and panel 16. Sand & Dust Method 110 of MIL-STD-202, test condition B 6 hours @ 23°C 2.5K operations mechanical life (toggle sealed switches only) 17. Explosion MIL-STD-202 method 109, maximum rated DC inductive load (toggle sealed switches only) 18. Sealing Toggle seal — 5 operations under 0.5 inches of H2O above top of bushing 19. A) Toggle Seal No requirement B) Bushing Seal 20. Temperature Operation Mechanical life, -25°C to +71°C 21. Life Low Cur. Level No requirement 22. Fungus No requirement 23. Intermediate Current 10K operations, 50 milliamps @ 10 VDC resistive load @ 20,000 feet altitude @ room temperature 24. Thermal Shock Method 107 of MIL-STD-202 test condition A 5 cycles @ -55°C/+85°C 54 Litho in U.S.A GG