Cable Connector Housings for D-Subminiature connectors, Series TMC www.erni.com Catalog E 023975 10/09 Edition 2 www.erni.com Catalog E 023975 10/09 Edition 2 Cable Connector Housings for D-Sub Connectors Table Of Contents Housing versions KSG 200, KSG 185 and KSG 183, General and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Cable Connector Housing Series KSG 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Individual parts of cable connectors housing Series KSG 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Kits of cable connector housing Series KSG 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Structure of KSG 200 with construction details for shielding and ESD protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Shield attenuation diagram, measured using wire injection method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Cable Connector Housing Series KSG 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Dimensions of cable connector housing Series KSG 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Table of dimensions cable connector housing Series KSG 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Individual parts cable connector housing Series KSG 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Kits of cable connector housing Series KSG 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Kits of locking bolts and #4/40 for cable connector housing Series KSG 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Parts for coding cable connector housing Series KSG 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Separate accessories for Cable connector housing Series KSG 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Cable Connector Housing Series 183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Dimensions of cable connector housing Series KSG 183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Table of dimensions cable connector housing Series KSG 183P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Individual parts cable connector housing Series KSG 183P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Kits of cable connector housing Series KSG 183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Seperate accessories for cable connector housing Series KSG 183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Catalog E 023975 10/09 Edition 2 www.erni.com 1 Cable Connector Housings for D-Sub Connectors Housing Versions KSG 200, KSG 185 and KSG 183 General Features ERNI offers three different versions of connector housing for • Fully insulated housing Series TMC connectors acc. To DIN 41 652 and MIL C-24308. • Two-shell design to facilitate assembly • KSG 200 Fully insulated housing with integrated • Various types of locking such as snap-in, slide and shielding plates screw locking • KSG 185 Housing with snap-in latches and/or screw • Reliable strain relief with strain relief clamp locking, integrated coding • Cable entry: • KSG 183 Housing with snap-in latches KSG 200 one 15°entry All three versions of housing are of two-shell design which KSG 185 sizes 9 and 15, one 75° entry sizes 25, 37 and allows the wring of the female or male connectors prior to 50 two 75° entries housing assembly. All three housing versions can easily be KSG 183 size 9, one 90° entry-sizes 15, 25, 37 and 50, disassembled. three 30° and 90° entries • Cable sleeves and blind plugs included With the KSG 185 (cable connector housing Series KSG 185) • All parts needed to mount the housing are supplied it is possible to lock the two shell halves with snap- in latches. • KSG 200 with optimal ESD-protection and high There is also a screw for vibration-proof applications. EMI/RFI shielding The connector shell halves of Series KSG 183 are screwed • KSG 200 with integrated shielding plates together after wiring. • KSG 185 with integrated coding • KSG 185 available in metallized version as well For applications with screw locking the KSG 185 offers locking parts for thread types M3 and #4/40 NC-2 A. 2 Catalog E 023975 10/09 Edition 2 www.erni.com Cable Connector Housings for D-Sub Connectors Series KSG 200 Fully insulated housing with integrated shielding plates The illustration below shows a 37 pin housing Dimensions of cable connector housing Series KSG 200 The illustration below shows a 37 pin housing Number of Pins c Cable diameter 9 33.0 4-8.5 15 41.3 4-11 25 55.0 4-11 37 71.5 4-11 50 - - Catalog E 023975 10/09 Edition 2 www.erni.com 3 Cable Connector Housings for D-Sub Connectors Series KSG 200 Design of strain relief elements The strain relief elements consist of two die-cast zinc components. Contact with the braided shield is accomplished by the clamps, as the screws are tightened. Design of interface between shielding and D-Sub The lamellar indents of the shielding plates will guide the ground connections from the cable shield via the strain relief clamp to the D-Sub connector. These lamellar indents make contact along the entire length of the connector. Easy assembly The KSG 200 consists of two half-shells which simply latch together. These latches can be opened again if the device needs to be serviced. The two half-shells can also be screwed together. 4 Catalog E 023975 10/09 Edition 2 www.erni.com Cable Connector Housings for D-Sub Connectors Series KSG 200 Individual parts of cable connectors housing Series KSG 200 Housing with internal shielding plates The illustration below shows a 37 pin housing 8 5 4 6 3 7 9 2 1 Individual parts Item Description Material 1 Roundhead tapping screws B 2.2 x 9.5 DIN 7981 Galvanized steel 2 Connector housing upper part with riveted shielding plate PC / German Silver 3 Flathead srews ISO 7405 M 2.5 x 10.0 – H Galvanized steel 4 Terminal (upper Part) Die-cast zinc 5 Terminal (lower Part) Die-cast zinc 6 Cover plate ş 6.0 mm PC 7 Cover plate ş 9.0 mm (only 25 and37 pin) PC 8 Connector housing lower part with riveted shielding plate PC / German Silver 9 Knurled srews M3 or #4/40 Galvanized steel /PC Catalog E 023975 10/09 Edition 2 www.erni.com 5 Cable Connector Housings for D-Sub Connectors Series KSG 200 Kits of cable connector housing Series KSG 200 Cable connector housings of Series KSG 200 are supplied as kits or as spare parts. The internal shielding plates are permanently attached by rivets. Standard packaging unit contains 1 pcs as kits. Larger packaging units are also available on request (e.g. a complete package contains 250 pcs.) Ordering Information with riveted shielding plates incl. knurled srews M3 Housing Size Packaged as kits / Part Number 9 063385 15 063384 25 063383 37 063380 50 - with riveted shielding plates incl. knurled srews #4/40 Housing Size Packaged as kits / Part Number 9 063389 15 063388 25 063387 37 063386 50 - 6 Catalog E 023975 10/09 Edition 2 www.erni.com Cable Connector Housings for D-Sub Connectors Series KSG 200 Structure of KSG 200 with construction details for shielding and ESD protection Braided shield, flat below strain relief shell Connector lies flat against housing Grounding bar with and without Lamellar grounding indents ensure reliable grounding pin ensures grounding to the PCB contact between male and female connectors Shield attenuation diagram, measured using wire injection method Catalog E 023975 10/09 Edition 2 www.erni.com 7 Cable Connector Housings for D-Sub Connectors Series KSG 185 With engagement and / or screw locking; integrated coding; metallized version Dimensions of cable connector housing Series KSG 185 Dimensions with coding frame Dimensions without coding frame Illustrated for 9 and 15 pin housing sizes Illustrated for 25, 37 and 50 pin housing sizes 8 Catalog E 023975 10/09 Edition 2 www.erni.com Cable Connector Housings for D-Sub Connectors Series KSG 185 Dimensions of locking parts Dimensions of panel cutout Dimensions of cable coupler cable connector housing Series KSG 185 Housing sizes 25, 37 and 50 Table of dimensions cable connector housing Series KSG 185 Sizes ab cd ef g h j kl t 9 25.0 36.0 33.0 42.0 43.0 22,2 11,1 12,5 6,5 13.0 41,5 74.0 15 33,3 36.0 41,3 50,3 43.0 30,5 15,25 16,65 6,5 13.0 41,5 74.0 25 47.0 36.0 55.0 64.0 43.0 44,3 22,15 23,5 6,5 13.0 41,5 74.0 37 63,5 36.0 71,5 80,5 43.0 60,7 30,35 31,75 6,5 13.0 41,5 74.0 50 61,1 36.0 69,1 78,1 43.0 58,3 29,15 30,55 7,9 15,8 41,5 74.0 Catalog E 023975 10/09 Edition 2 www.erni.com 9 Cable Connector Housings for D-Sub Connectors Series KSG 185 Individual parts cable connector housing Series KSG 185 Housing material: polycarbonate Individual parts Item Description 1 Coding star 2 Connector housing shell halves 3 Hex nut M3 DIN 934 4 Spring washer A3 DIN 127 5 Coding frame 6 Locking bolt 7 Knurled srew 8 Latch-lever, left 9 Cheese-head screw B 2.5 x 8.0 DIN 84 10 Strain relief clamp 11 Strain relief clamp 12 Cable sleeve: ş 6.5 mm for size 9 ş 8.5 mm for size 15 and 25 ş 10.5 mm for size 37 and 50 13 Latch-lever, right 14 Blind plug 15 Cheese-head tapping screw: 9 – 37 pin: B 2.2 x 9.5 DIN 7971 50 pin: B 2.2 x 13.0 DIN 7971 ltems 1, 5, 6, 7, 8, and 13 are accessories and not included Housing material ABS metallized Individual parts Item Description 1 Coding star 2 Connector housing shell halves 3 Hex nut M3 DIN 934 4 Spring washer A3 DIN 127 5 Coding frame 6 Locking bolt 7 Knurled srew 8 Latch-lever, left 9 Strain relief clamp 10 Latch-lever, right 11 Blind plug 12 Cheese-head screw: M 2.5 x 10.0 ISO 1207 M 2.5 x 12.0 ISO 1207 13 Pan-head tapping screw: 9 – 37 pin: B 2.2 x 9.5 DIN 7971 50 pin:B 2.2 x 13.0 DIN 7971 ltems 1, 5, 6, 7, 8, and 10 are accessories and not included in the connector housing kit. Explanation: If the metallized cable connector housing is used, only one strain relief clamp is required. It is screwed directly to the connector shell half to make contact with the screening. There is no need for the cable sleeve. 10 Catalog E 023975 10/09 Edition 2 www.erni.com Cable Connector Housings for D-Sub Connectors Series KSG 185 Kits of cable connector housing Series KSG 185 Cable connector housings series KSG 185 are supplied as kits. Items 2,9,10,11,12,14 and 15 are not included in the kit of the non-metallized version, housing material PC. Metallized cable connector housings are also packed as kits. Items included: 2,9,11,12 and 13. Larger packaging units are available on request (i.e. housing kits in a complete package). Ordering Information Housing material polycarbonate 30% GV Housing material ABS metallized Color pebble gray, RAL 7032 Housing Size Part-No. Kit Housing Size Part-No. Kit 9 423554 9 423559 15 423555 15 423560 25 423556 25 423561 37 423557 37 423562 50 423558 50 423563 The ordering details specified apply to connector housings with one cable entry. Kits with accessories for two cable entries on request Kits of locking bolts and #4/40 for cable connector housing Series KSG 185 Material: Steel, surface-treated Total length Part-No. Kit M3 15.0 mm 024912 M3 20.0 mm 024913 #4/40 15.0 mm 024915 NC2A 20.0 mm 024914 Catalog E 023975 10/09 Edition 2 www.erni.com 11 Cable Connector Housings for D-Sub Connectors Series KSG 185 Separate accessories for cable connector housing Series KSG 185 Description Quantity Material Part Number Latch-lever, right 1 PC black 423215 Latch-lever, left 1 PC black 423080 Knurled screw M3, lenght 29.5 mm 2 Steel, surface-treated 014865 Knurled screw M3, lenght 42.8 mm 2 Steel, surface-treated 014863 Knurled screw #4/40, lenght 29.5 mm 2 Steel, surface-treated 014869 Knurled screw #4/40, lenght 42.8mm 2 Steel, surface-treated 014871 033014 Coding star with 4 coding wedges Description Part Number Inner diameter Material Cable sleeve 6.5 mm (1 in a set for housing sizes 9) Rubber black 423895 Cable sleeve 8.5 mm (1 in a set for housing sizes 15, 25) Rubber black 423894 Cable sleeve 10.5 mm (1 in a set for housing sizes 37, 50) Rubber black 083351 Braided shield, flat Connector lies flat against housing below strain relief shell Grounding bar with and without Lamellar grounding indents ensure reliable grounding pin ensures grounding to the PCB contact between male and female connectors 12 Catalog E 023975 10/09 Edition 2 www.erni.com Cable Connector Housings for D-Sub Connectors Series KSG 183 With snap-in locking Dimensions of cable connector housing Series KSG 183 Front-panel assembly Back-panel assembly Catalog E 023975 10/09 Edition 2 www.erni.com 13 Cable Connector Housings for D-Sub Connectors Series KSG 183 Dimensions of panel cutout cable connector housing Series KSG 183 Front–panel assembly Back-panel assembly Dimensions of cable coupler cable connector housing Series KSG 183 Table of dimensions cable connector housing Series KSG 183 Sizes ab cd ef g h j kl m 9 25.0 25.0 45.0 49.0 35.0 22.2 11.1 12.5 6.5 13.0 32.0 16.0 15 33.3 34.0 53.0 57.0 44.0 30.5 15.25 16.65 6.5 13.0 40.3 20.15 25 47.0 34.0 67.0 71.0 44.0 44.3 22.15 23.5 6.5 13.0 54.0 27.0 37 63.5 40.0 83.0 87.0 50.0 60.7 30.35 31.75 6.5 13.0 70.5 35.25 50 61.1 40.0 81.0 85.0 50.0 58.3 29.15 30.55 7.9 15.8 68.1 34.05 Sizes n o p r s 9 20.5 10.25 34.0 5.7 11.4 15 28.8 14.4 43.0 5.7 11.4 25 42.5 21.25 43.0 5.7 11.4 37 59.1 29.55 49.0 5.7 11.4 50 56.3 28.15 49.0 7.05 14.1 14 Catalog E 023975 10/09 Edition 2 www.erni.com Cable Connector Housings for D-Sub Connectors Series KSG 183 Individual parts cable connector housing Series KSG 183 Individual parts Item Description 1 Connector housing shell halves 2 latching bracket 3 Latch-lever 4 Cheese-head screw M 2.5 x 10.0 DIN 84 5 Blind plug 6 Cheese-head screw M 2.5 x 8.0 DIN 84 7 Cable sleeve 6,5 mm dia, for size 9, 10,5mm dia, for size 15 to 50 8 Strain relief clamp 9 Strain relief clamp 10 Cheese-head screw B 2.9 x 9.5 DIN 7971 11 Hex nut M2.5 DIN 934 ltems 2 and 3 are accessories and not included in the connector housing kit. Kits of cable connector housings Series KSG 183 Series KSG 183 cable connector housings are supplied as kits. Items included: 1, 4, 5, 6, 7, 8, 9, 10, 11. Larger packaging units are available on request (e.g. 100 housing kits in a complete package). Ordering Information Housing material polycarbonate 30% GV Color pebble gray, RAL 7032 Housing Size Part-No. Kit 9 183001 15 183020 25 183040 37 183060 50 183080 The ordering details specified apply to connector housings with one cable entry. Kits with accessories for two cable entries on request Catalog E 023975 10/09 Edition 2 www.erni.com 15 Cable Connector Housings for D-Sub Connectors Series KSG 183 Seperate accessories for cable connector housings Series KSG 183 Description Quantity* Material Part Number Latch-lever 2 PC black 183130 Latching bracket 2 Steel, surface-treated 014915 Cheese-headscrew 2 Steel, surface-treated 413346 B2.9 x 11.0 DIN 7971 for back-panel assembly and for cable couplers * per cable connector housing Description Size Material* Part Number PC intermediate plate 9 Polycarbonate 183132 15 Polycarbonate 183135 25 Polycarbonate 183138 37 Polycarbonate 183141 50 Polycarbonate 183144 * Polycarbonate 30% GV grey Ral 7032 For advice on usaging the intermediate plate please see page 15 Description Inner diameter Material Part Number Cable sleeve 10.5 mm (1 in a set for housing sizes 15-50) Rubber black 423894 Cable sleeve 6.5 mm (1 in a set for housing size 9 Rubber black 083352 16 Catalog E 023975 10/09 Edition 2 www.erni.com Cable Connector Housings for D-Sub Connectors Part Number Index Part Number Page Part Number Page 014863. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 423562. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 014865. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 423563. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 014869. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 423894. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 014871. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 423894. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 014915. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 423895. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 024912. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 024913. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 024914. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 024915. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 033014. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 063380. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 063383. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 063384. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 063385. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 063386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 063387. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 063388. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 063389. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 083351. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 083352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 183001. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 183020. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 183040. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 183060. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 183080. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 183130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 183132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 183135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 183138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 183141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 183144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 413346. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 423080. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 423215. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 423554. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 423555. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 423556. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 423557. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 423558. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 423559. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 423560. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 423561. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Catalog E 023975 10/09 Edition 2 www.erni.com 17 Cable Connector Housings for D-Sub Connectors Notes 18 Catalog E 023975 10/09 Edition 2 www.erni.com Cable Connector Housings for D-Sub Connectors Notes Catalog E 023975 10/09 Edition 2 www.erni.com 19 Cable Connector Housings for D-Sub Connectors Notes 20 Catalog E 023975 10/09 Edition 2 www.erni.com Member www.erni.com Catalog E 023975 10/09 Edition 2 ERNI Electronics GmbH & Co. KG Europe South America Africa Japan Seestrasse 9 73099 Adelberg/Germany Tel +49 7166 50-0 Fax +49 7166 50-282 info@erni.de ERNI Electronics, Inc. North America Canada Mexico 2201 Westwood Ave Richmond, VA 23230/USA Tel +1 804 228-4100 Fax +1 804 228-4099 info.usa@erni.com ERNI Asia Holding Pte Ltd. Asia Australia New Zealand Blk 4008 Ang Mo Kio Avenue 10 #04-01/02 Techplace I Singapore 569625 Tel +65 6 555 5885 Fax +65 6 555 5995 info@erni-asia.com www.erni.com © ERNI Electronics GmbH Co. KG 2009 • Printed in Germany. A policy of continuous improvement is followed and the right to alter any published data without notice is reserved. ® ® ® ® ® ® ® ® ® ERNI , MicroStac , MicroSpeed , MiniBridge , MaxiBridge , ERmet , ERmet ZD , ERbic and ERNIPRESS are trademarks (registered or applied for in various countries) of ERNI Electronics GmbH & Co. KG. Catalog E 023975 10/09 Edition 2