EXCELSYS XGRC

UltiMod 400W-800W Unique in Flexibility, Unrivalled in Performance, Ultra Cost Competitive The UltiMod Series from Excelsys - the Ultimate range of Modular Configurable Power FEATURES & OPTIONS Supplies provides up to 1200W output power in a compact 1U form factor. The series is • Dual Safety Approvals designed for highest efficiencies and consists of two Input AC front ends (powerPacs), - UL/EN60950 2nd edition UX4 and UX6 and a wide range of DC output modules (XgA-XgL & Xg1-Xg8). - UL/EN60601-1 3rd edition • Highest Efficiency - up to 91% Both powerPacs carry dual safety certification, EN60950 for Industrial Applications and • User & Field Configurable EN60601-1 3rd Edition for Medical Applications. The UX4 delivers up to 600W and can be • Standard Medical Features populated with up to 4 powerMods, the UX6 delivers up to 1200W and can be populated - Leakage Current <300µA (<150µA optional) with up to 6 powerMods. - 2 MOPP - 4KV Isolation The powerMods provide up to 12 fully isolated DC outputs ranging from 1.15V to 58V. • Lowest Acoustic Noise Users can select the modules most suitable for their application based on power level • -40°C Startup Temperature and/or desired control feature set. The series provides unique levels of flexibility and • Extra Ruggedised Optional is completely user field configurable. Customers can configure any combination of - Shock: >60G’s powerMods in series/parallel. This unique flexibility combined with our Industry leading 5 Year Warranty minimises the total cost of ownership for our customers. - Vibration: MIL STD-810G • No Minimum Load The UltiMod Series of modular configurable power supplies provides global • Extra low profile <1U height leadership in product reliability, efficiency and cost effectiveness. • All outputs fully floating • Series / Parallel of multiple outputs UltiMod powerPacs • 5V Isolated standby voltage • Active PFC (Power Factor Correction) Model Slots Power Medical Approval Industrial Approval MODEL Watts UL/EN60601-1 3rd edition UL/EN60950 2nd edition • Product Options: Conformal Coating, Low Leakage Current, Connector, Cabling & Mounting UX4 4 600W Yes Yes options and Reverse Fans Additional UX6 6 1200W Yes Yes Ruggedisation powerMods TYPICAL APPLICATIONS Imax Model Vnom Set Point Dynamic Vtrim Power Remote Power • Medical; Clinical diagnostic equipment, Medical (V) Adjust Range (V) ) (A) Sense Good Range (V (W) lasers, Dialysis equipment, Radiological XgA 12.0 10.8-15.6 - 12.5 150 - - Imaging, Clinical Chemistry XgB 24.0 19.2-26.4 - 8.3 200 - - • Industrial; Test and Measurement, Industrial Machines, Automation equipment, Printing, XgC 36.0 28.8-39.6 - 5.6 200 - - Telecommunications, Audio equipment XgD 48.0 38.5-50.4 - 4.2 200 - - XgE/Xg7 24.0 5.0-28.0 - 5.0 120 - Yes XgF/Xg8 24.0 5.0-28.0 - 3.0 72 - Yes 24.0 5.0-28.0 - 3.0 72 - Yes XgG 2.5 1.5-3.6 1.15-3.6 40.0 100 Yes Yes XgH 5.0 3.2-6.0 1.5-6.0 36.0 180 Yes Yes XgJ 12.0 6.0-15.0 4.0-15.0 18.3 220 Yes Yes XgK 24.0 12.0-30.0 8.0-30.0 9.2 220 Yes Yes XgL 48.0 28.0-58.0 8.0-58.0 5.0 240 Yes Yes Xg1 2.5 1.5-3.6 1.15-3.6 50.0 125 Yes Yes Xg2 5.0 3.2-6.0 1.5-6.0 40.0 200 Yes Yes Xg3 12.0 6.0-15.0 4.0-15.0 20.0 240 Yes Yes Xg4 24.0 12.0-30.0 8.0-30.0 10.0 240 Yes Yes Xg5 48.0 28.0-58.0 8.0-58.0 6.0 288 Yes Yes See our new Wide Trim powerMods on page 40 and Reactive Load powerMods on page 42 of the Excelsys Product Catalogue. www.excelsys.com 2 UX Unique in Flexibility, Unrivalled in Performance, Ultra Cost Competitive UltiMod INPUT Parameter Conditions/Decription Min Nom Max Units Input Voltage Range Universal Input 47-440Hz 85 264 VAC 120 380 VDC Power Rating UX4: See derating curves 600 W UX6: See derating curves 1200 W Input Current UX4 85VAC in 400W out 7.5 A UX6 85VAC in 850W out 11.5 Inrush Current 230VAC @ 25°C UX6/UX4 25/50 A Undervoltage Lockout Shutdown 65 74 VAC Power Factor 110 VAC @ Full Load 0.98 0.99 Fusing UX4 250V F8A HRC UX6 250V F12A HRC OUTPUT Parameter Conditions/Description Min Nom Max Units powerMod Power As per powerMod table Output Adjustment Range Manual: Multi-turn potentiometer. As per powerMod table Dynamic: As per powerMod table Minimum Load 0 A Load & Cross Regulation For 25% to 75% load change ±0.2 % Transient Response For 25% to 75% load change: Voltage Deviation; XgA-XgD 2.5 % Settling Time: XgA-XgD 500 µs Voltage Deviation: XgE-XgL, Xg1-Xg8 10 % Settling Time: XgE-XgL 250 µs Ripple and Noise 20MHz 100mV or 1.0% pk-pk (except 150mV XgA) Overvoltage Protection Latching 105 170 % Overcurrent Protection Straight line with hiccup activation at <30% of Vnom. 105 170 % Line Regulation For ±10% change from nominal line ±0.1 % Remote Sense Max. line drop compensation (except XgA, B, C, D, E, F) 0.5 VDC Overshoot 2 % Rise Time Monotonic 15 ms Turn-on Delay From AC in and Global Enable 700 ms powerMod Enable 2 ms Hold-up Time For nominal output voltages at full load. 15 20 ms Output Isolation Output to Output/Output to Chassis 500 / 500 VDC GENERAL Parameter Conditions/Description Min Nom Max Units Isolation Voltage Input to Output 4000 VAC Input to Chassis 1500 VAC Efficiency 230VAC, 1200W @ 24V 90 91 % Safety Agency Approvals EN60601-1 3rd Edition, UL60601-1, CSA601, UL File No. E230761 EN60950 2nd Edition, CSA C22.2 No. 60950-1, UL File No.E181875 Leakage Current 250VAC, 60Hz, 25°C 300 µA 250VAC, 60Hz, 25°C (Option 04) 150 µA Weight See weight calculators on Excelsys website Signals See section 4.9 of catalogue Bias Supply Always on, current 500mA 4.8 5.0 5.2 VDC Reliability Failures per million hours at 40°C and full load powerMod 0.958 fpmh See Section 7.1 . powerPac excludes fans powerPac 0.92 fpmh MTBF UX4 with two XgA's @ full load.Telecordia SR-332 , Issue 1 May 2001, 670 kHours ground benign, ambient temperature of 40°C EMC Parameter Standard Level Units Emissions Conducted EN55011, EN55022, FCC Class B Radiated EN55011, EN55022, FCC Class B Harmonic Distortion EN61000-3-2 Class A Compliant Flicker & Fluctuation EN61000-3-3 Compliant Immunity Electrostatic Discharge EN61000-4-2 Level 2 Radiated Immunity EN61000-4-3 Level 3 Fast Transients-Burst EN61000-4-4 Level 3 Input Line Surges EN61000-4-5 Level 3 Conducted Immunity EN61000-4-6 Level 3 (1) Voltage Dips EN61000-4-11, SEMI F47 Compliant Compliant ENVIRONMENTAL Parameter Conditions/Description Min Nom Max Units Operating Temperature Operates to specification below -20°C after 10 min warm-up -40 +70 °C Storage Temperature -40 +85 °C Derating See Page 8 for full temperature deratings Relative Humidity Non-condensing 5 95 %RH Acoustic Noise Measured from distance of 1m; UX4/UX6. See Page 58 of catalogue 39.8/42.7 dBA Shock 60 G Vibration MIL-STD810G Altitude Operational: 2000m, Storage: 8000m NOTES 1. SEMI F47 compliant at input voltages >160VAC. Consult Excelsys for details. 2. Visit www.excelsys.com for configuration and ordering and contact information. 3. Product is not UL/EN certified for 120-380VDC input operation. Consult Excelsys for details. www.excelsys.com 3 Unique in Flexibility, Unrivalled in Performance, Ultra Cost Competitive UltiMod Output Connectors The output powerMods connection details are shown below. Type A connectors are for single output powerMods XgA-XgT and Xg1-Xg7. The Type B con- nector is for the dual output XgF/Xg8 powerMod. The power and signal connectors are as follows: Type A: powerMods Type B: powerMod XgA to XgE XgF/Xg8 Output Signals and Power Connector Pinout XgG to XgT Xg1 to Xg7 Pin J3 J3 J3 J3 J4 J4 Module (XgA to XgD) (XgG-XgT) (XgE) (XgF) (Type A) (Type B) J3 J3 8 7 V1 Adjust (Xg1-Xg5) (Xg7) (Xg8) 8 7 V oltage Adjust 1 not used +Sense* not used -pg (V2) -Vout -V2 V2 Adjust 2 1 2 1 2 Common -Sense* not used +pg (V2) +Vout +V2 J4 J4 4 3 not used Vtrim not used Inhibit V2) -V1 2 4 not used Itrim Common Common (V2) +V1 3 5 +Inhibit +Inhibit/Enable -pg -pg (V1) 2 6 -Inhibit -Inhibit/Enable +pg +pg (V1) 1 1 7 not used +pg Inhibit Inhibit (V1) M4 Screws 8 not used -pg Common Common (V1) *remote sense not present on XgR and XgT powerMods. Output Mating Connectors J3: Locking Molex 51110-0860; Non Locking Molex 51110-0850; Crimp Terminal: Molex p/n 50394. Or Molex 51110-0856, includes Locking Tab & Polarization Keying, J4 (Type A): M4 Screw (8mm) J4 (Type B) Connector(s): Camden CTB9200/4A Input Connectors The UltiMod series has a variety of input connector options to ease system integration. These include IEC, Input cables (3-wire) and IEC to Screw Terminal Adaptor. Pin J1 J2 J1 & J2 Connectors UX6 1 Line Common J1 & J2 Connectors UX4 2 Neutral +5V Bias 3 Earth not used 4 AC Fail 5 Fan Fail 6 Global Enable 7 Temp Alarm 8 Global Inhibit Input Mating Connectors J1: IEC320 type female plug rated 13, Locking IEC cable and connector: Schaffner EMC part number IL13-US1-SVT-3100-183. J2: Locking Molex 51110-0860; Non Locking 51110-0850; Crimp Terminal: Molex p/n 50394: Or Molex 51110-0856, includes Locking Tab & Polarization Keying Input Cable (Option D) The UltiMod Series is also available with an input cable connection option allowing greater flexibility when mounting the UltiMod in the system. Individually insulated input cables are 300mm in length and come supplied with Faston connectors. IEC to Screw Terminal Adaptor Some applications may require a screw terminal input rather than the standard IEC320 connector provided with the UltiMod. For such applications, Excelsys can offer the XE1, the IEC to Screw terminal adaptor accessory plug. This is a press fit connector that plugs securely into the UltiMod powerPac and provides the system integrator with screw terminals for mains connection. Recommended IEC to Faston/Terminal Lugs Schurter P/N 4788.8000 Derating Curves www.excelsys.com 4 REV NOV15 Specifying & Ordering Configured Power Supplies Section 3.4 Configured Units may be specified and ordered using the part numbering system shown opposite. At our configuration centre Configuring your Modular Power Supply we will assemble the Power Supply as specified by you account- ing for slot preferences and also for preferred settings The Xgen and UltiMod series of user configurable power (Voltage/Series/Parallel etc), and also incorporating any Options supplies combine feature rich AC input front-ends required. (powerPacs) with slide-in DC output modules (powerMods). The plug and play architecture allows system designers to Configuration example for UltiMod: part number UX4CGD0-D4 define and build ‘instant’ custom power solutions with specifies the following product; 3 • UX4 powerPac – 600W (Medical & Industrial) industry leading 17W/in power density and up to 92% effi- • Slot 1: XgC: 36V/5.6A powerMod ciency. • Slot 2: XgG: 2.5V/40A powerMod • Slot 3: XgD: 48V/4.2A powerMod Configured units may be specified and ordered using the part • Slot 4: empty • Option D (input cable) & Option 4 (150uA Leakage OPTION CODES EXPLAINED current) CONFIGURATION OPTIONS Configuration example for XF: part number XFC2DK4BHS01 “-” Standard. No additional configuration specifies the following product; Nominal output voltages and no options • XFCS01 powerPac - 1000W (includes options S & 1 as standard) “C” Conformal Coating • Slot 1: Xg2C 5V/40A powerMod “P” Preset. Voltage Adjustments, Series, Parallel Outputs • Slot 2: XgDC 48V/4.2A powerMod • Slot 3: XgKC 24V/9.2A powerMod “R” Extra Ruggedisation for Shock and Vibration • Slot 4: Xg4C 24V/10A powerMod “S“ Conformal Coating and Extra Ruggedisation for Shock and • Slot 5: XgBC 24V/8.3A powerMod Vibration • Slot 6: XgHC 5V/36A powerMod INPUT CONNECTOR CONFIGURATOR OPTIONS Configuration example for Xgen: part number XVD2345F0-D4 specifies the following product; “0“ Standard IEC Input Connector • XVD powerPac - 1200W (Medical) • Slot 1: Xg2:5V/40A powerMod “D” Input Cable Option • Slot 2: Xg3:12V/20A powerMod • Slot 3: Xg4:24V/10A powerMod REVERSE FAN AND LEAKAGE CURRENT • Slot 4: Xg5:48V/6A powerMod OPTIONS • Slot 5: XgF:24V/3A, 24V/3A powerMod “0” Standard Thermal Signals + Fan Fail Signal Included • Slot 6: empty • Option D (input cable) & Option 4 (150uA Leakage “1” Standard Thermal Signals + Fan Fail Signal Included current) (Xgen models only) “2“ Reverse Fan (Includes “0“) “3“ Reverse Fan, Standard Thermal Signals + Fan Fail Signal Included (Xgen models only) *UltiMod comes with Thermal and Fan Fail signals as standard “4” 150uA Leakage Current*(medical models only, Includes“0“) “5” 150uA Leakage Current*, Standard Thermal Signals + Fan *With 150uA Leakage Current (0ption 4) some external filtering Fail Signal Included (Xgen models only) may in certain cases be needed to meet system level EMC “6” 150uA* + Reverse Fan (medical versions only, Includes“0“) specifications. Consult Excelsys for support. “7” 150uA Leakage Current*, Reverse Fan, Standard Thermal Signals + Fan Fail Signal Included (Xgen models only) www.excelsys.com 5