GE CRITICAL POWER APTH020A0X3-SRZ

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Details

Part Number APTH020A0X3-SRZ
Manufacturer GE CRITICAL POWER
Category Capacitors »  DC-DC Converter
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Description

NON-ISOLATED DC/DC CONVERTERS 2.4-5.5VIN NEG LOGIC 0.6-3.63VOUT 20A SMT

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Specifications

Manufacturer GE Critical Power
Manufacturers Part # APTH020A0X3-SRZ
Industry Aliases CC109130507, APTH020A0X3-SRZ
Brand GE Critical Power
Packaging Tape and Reel
Series TLynx
Factory Pack Quantity 250
Cooling Method Air-Cooled
Dimensions 1.30 x 0.53 x 0.33"
Efficiency 92.9%
Industry Industrial
Input Type DC
Mechanical Style Non-Isolated / POL
Mounting SMD/SMT
Operating Temperature - 40 to + 85°C
Output Amps 1 20 A
Package Type Open Frame
Subcategory DC-DC Converter

Datasheet

Download "APTH020A0X?TNR=Data%20Sheets|APTH020A0X|generic.pdf" (583 KiB)

Extracted Text

Data Sheet August 13, 2013 TM TLynx : Non-Isolated DC-DC Power Modules: 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A Output Current Features  Compliant to RoHS EU Directive 2002/95/EC (Z versions)  Compatible in a Pb-free or SnPb reflow environment (Z versions)  Wide Input voltage range (2.4Vdc-5.5Vdc)  Output voltage programmable from 0.6Vdc to 3.63 Vdc via external resistor TM  Tunable Loop to optimize dynamic output voltage response  Flexible output voltage sequencing EZ- SEQUENCE – APTH versions TM EZ-SEQUENCE  Remote sense RoHS Compliant Applications  Fixed switching frequency  Distributed power architectures  Output overcurrent protection (non-latching)  Intermediate bus voltage applications  Overtemperature protection  Telecommunications equipment  Remote On/Off  Servers and storage applications  Ability to sink and source current  Networking equipment  Cost efficient open frame design  Industrial equipment  Small size: 13.5 mm x 33.0 mm x 8.5 mm (0.53 in x 1.3 in x 0.334 in) Vin+ Vout+  Wide operating temperature range (-40°C to 85°C) VIN VOUT SENSE  US and Canadian Recognized to UL* 60950-1 and † ‡ CSA C22.2 No. 60950-1-03 and VDE licensed to RTUNE MODULE 0805:2004-09 (EN60950-1) SEQ Cin  ISO** 9001 and ISO 14001 certified manufacturing Co CTUNE facilities ON/OFF TRIM Q1 RTrim GND Description TM The TLynx series of power modules are non-isolated dc-dc converters that can deliver up to 20A of output current. These modules operate over a wide range of input voltage (V = 2.4Vdc-5.5Vdc) and provide a precisely regulated IN output voltage from 0.6Vdc to 3.63Vdc, programmable via an external resistor. Features include remote On/Off, adjustable output voltage, over current and overtemperature protection, and output voltage sequencing (APTH TM versions). A new feature, the Tunable Loop , allows the user to optimize the dynamic response of the converter to match the load with reduced amount of output capacitance leading to savings on cost and PWB area. * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. ‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards Document No: DS07-014 ver. 1.09 PDF name: APTH020A0X_ds.pdf TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 12A output current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit Input Voltage All V -0.3 6 Vdc IN Continuous Sequencing Voltage APTH V -0.3 V Vdc SEQ iN, Max Operating Ambient Temperature All T -40 85 °C A (see Thermal Considerations section) Storage Temperature All T -55 125 °C stg Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Symbol Min Typ Max Unit Operating Input Voltage All V 2.4 ⎯ 5.5 Vdc IN Maximum Input Current All I 19.5 Adc IN,max (V =2.4V to 5.5V, I =I) IN O O, max Input No Load Current V = 0.6 Vdc I 47 mA O,set IN,No load (V = 5.0Vdc, I = 0, module enabled) V = 3.3Vdc I 52 mA IN O O,set IN,No load Input Stand-by Current All I 5 mA IN,stand-by (V = 5.0Vdc, module disabled) IN 2 2 Inrush Transient All It 1 A s Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; V =0 to All 12 mAp-p IN 5.5V I = I ; See Test Configurations) , O Omax Input Ripple Rejection (120Hz) All 43 dB CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 20A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information. LINEAGE POWER 2 TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current Electrical Specifications (continued) Parameter Device Symbol Min Typ Max Unit Output Voltage Set-point (with 0.5% tolerance for All V -1.5 +1.5 % V O, set O, set external resistor used to set output voltage) Output Voltage All VO, set -3.0 ⎯ +3.0 % VO, set (Over all operating input voltage, resistive load, and temperature conditions until end of life) Adjustment Range All V 0.6 3.63 Vdc O Selected by an external resistor Output Regulation (for V ≥ 2.5Vdc) O Line (V =V to V) All ⎯ 0.4 % V IN IN, min IN, max O, set Load (I =I to I) All ⎯ 0.4 % V O O, min O, max O, set Output Regulation (for V < 2.5Vdc) O Line (V =V to V) All 10 mV IN IN, min IN, max ⎯ Load (I =I to I) All ⎯ 10 mV O O, min O, max Temperature (T =T to T) All ⎯ 0.4 % V ref A, min A, max O, set Remote Sense Range All 0.5 V Output Ripple and Noise on nominal output (V =V and I =I to I Co = 0.1μF // 10 μF IN IN, nom O O, min O, max ceramic capacitors) Peak-to-Peak (5Hz to 20MHz bandwidth) All ⎯ 20 35 mV pk-pk RMS (5Hz to 20MHz bandwidth) All ⎯ 10 15 mV rms 1 External Capacitance TM Without the Tunable Loop ESR ≥ 1 mΩ All C 0 200 μF O, max ⎯ TM With the Tunable Loop ESR ≥ 0.15 mΩ All C 0 ⎯ 1000 μF O, max ESR ≥ 10 mΩ All C 0 ⎯ 10000 μF O, max Output Current All I 0 20 Adc o Output Current Limit Inception (Hiccup Mode ) All I 200 % I O, lim o,max Output Short-Circuit Current All I 30 % I O, s/c o,max (V≤250mV) ( Hiccup Mode ) O Efficiency V = 0.6Vdc η 70.0 % O,set V = 3.3Vdc, T=25°C V = 1.2Vdc η 81.9 % IN A O, set I =I V = V V = 1.8Vdc η 87.3 % O O, max , O O,set O,set V = 2.5Vdc η 90.8 % O,set Vin=5Vdc V = 3.3Vdc η 92.9 % O,set Switching Frequency All fsw ⎯ 600 ⎯ kHz Dynamic Load Response (dIo/dt=10A/μs; V = 3.3V; V = 1.5V, T =25°C) IN O A Load Change from Io= 0% to 50% of Io,max; Co = 0 Peak Deviation All V 330 mV pk Settling Time (Vo<10% peak deviation) All t 30 μs s Load Change from Io= 50% to 0% of Io,max: Co = 0 Peak Deviation All V 420 mV pk Settling Time (Vo<10% peak deviation) All t 30 μs s 1 TM External capacitors may require using the new Tunable Loop feature to ensure that the module is stable as well as TM getting the best transient response. See the Tunable Loop section for details. LINEAGE POWER 3 TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current General Specifications Parameter Min Typ Max Unit Calculated MTBF (I =0.8I , T =40°C) Telcordia Issue 2 Method O O, max A 7,868,128 Hours 1 Case 3 Weight ⎯ 6.03 (0.21) ⎯ g (oz.) Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Unit On/Off Signal Interface (V =V to V ; open collector or equivalent, IN IN, min IN, max Signal referenced to GND) Device is with suffix “4” – Positive Logic (See Ordering Information) Logic High (Module ON) Input High Current All IIH ⎯ ⎯ 10 µA Input High Voltage All VIH V -0.8 V V IN ⎯ IN,max Logic Low (Module OFF) Input Low Current All IIL ⎯ ⎯ 0.3 mA Input Low Voltage All VIL -0.2 ⎯ 0.3 V Device Code with no suffix – Negative Logic (See Ordering Information) (On/OFF pin is open collector/drain logic input with external pull-up resistor; signal referenced to GND) Logic High (Module OFF) Input High Current All IIH ― ― 2 mA Input High Voltage All VIH V – 1.6 ― V Vdc IN IN, max Logic Low (Module ON) Input low Current All IIL ― ― 1 mA Input Low Voltage All VIL -0.2 ― VIN – 1.6 Vdc Turn-On Delay and Rise Times (V =V , I =I V to within ±1% of steady state) IN IN, nom O O, max , O Case 1: On/Off input is enabled and then input power is All Tdelay ― 2 ― msec applied (delay from instant at which V = V until IN IN, min Vo = 10% of Vo, set) Case 2: Input power is applied for at least one second All Tdelay ― 2 ― msec and then the On/Off input is enabled (delay from instant at which Von/Off is enabled until Vo = 10% of Vo, set) Output voltage Rise time (time for Vo to rise from All Trise ― 5 ― msec 10% of Vo, set to 90% of Vo, set) o % V O, Output voltage overshoot (T = 25C 3.0 A V = V to V ,I = I to I) IN IN, min IN, max O O, min O, max With or without maximum external capacitance Over Temperature Protection All T 144 °C ref (See Thermal Considerations section) Sequencing Delay time Delay from V to application of voltage on SEQ pin APTH TsEQ-delay 10 msec IN, min Tracking Accuracy (Power-Up: 2V/ms) APTH VSEQ –Vo 100 mV (Power-Down: 2V/ms) APTH VSEQ –Vo 100 mV (V to V ; I to I VSEQ < Vo) IN, min IN, max O, min O, max LINEAGE POWER 4 TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current Feature Specifications (continued) Parameter Device Symbol Min Typ Max Units Input Undervoltage Lockout Turn-on Threshold All 2.2 Vdc Turn-off Threshold All 2.0 Vdc Hysteresis All 0.08 0.2 Vdc LINEAGE POWER 5 TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current Characteristic Curves TM o The following figures provide typical characteristics for the TLynx at 0.6Vo and at 25 C. 22 85 20 80 18 16 75 Vin=5.5V 1m/s 2m/s (200LFM) (400LFM) 1.5m/s 14 (300LFM) 70 12 NC Vin=3.3V 0.5m/s 10 65 (100LFM) Vin=2.4V 8 60 6 0 5 10 15 20 25 35 45 55 65 75 85 O OUTPUT CURRENT, I (A) AMBIENT TEMPERATURE, T C O A Figure 2. Derating Output Current versus Ambient Figure 1. Converter Efficiency versus Output Current. Temperature and Airflow. TIME, t (1μs/div) TIME, t (100μs /div) Figure 3. Typical output ripple and noise (VIN = 3.3V, Io Figure 4. Transient Response to Dynamic Load = Io,max). Change from 0% to 50% to 0% with V =3.3V. IN TIME, t (2ms/div) TIME, t (2ms/div) Figure 5. Typical Start-up Using On/Off Voltage (Io = Figure 6. Typical Start-up Using Input Voltage (VIN = Io,max). 3.3V, Io = Io,max). LINEAGE POWER 6 OUTPUT VOLTAGE ON/OFF VOLTAGE OUTPUT VOLTAGE V (V) (200mV/div) V (V) (5V/div) EFFICIENCY, η (%) O ON/OFF V (V) (10mV/div) O OUTPUT CURRENT, OUTPUT VOLTAGE OUTPUT VOLTAGE INPUT VOLTAGE I (A) (10Adiv) V (V) (500mV/div) OUTPUT CURRENT, Io (A) O O V (V) (200mV/div) V (V) (2V/div) O IN TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current Characteristic Curves (continued) TM o The following figures provide typical characteristics for the TLynx at 1.2Vo and at 25 C. 90 22 20 85 18 Vin=5.5V 16 2m/s 1m/s 80 (400LFM) Vin=3.3V 14 (200LFM) 1.5m/s Vin=2.4V 12 NC (300LFM) 75 10 0.5m/s (100LFM) 8 70 6 0 5 10 15 20 25 35 45 55 65 75 85 O OUTPUT CURRENT, I (A) AMBIENT TEMPERATURE, T C O A Figure 8. Derating Output Current versus Ambient Figure 7. Converter Efficiency versus Output Current. Temperature and Airflow. TIME, t (1μs/div) TIME, t (100μs /div) Figure 9. Typical output ripple and noise (VIN = 3.3V, Io Figure 10. Transient Response to Dynamic Load = Io,max). Change from 0% to 50% to 0% with V =3.3V. IN TIME, t (2ms/div) TIME, t (2ms/div) Figure 11. Typical Start-up Using On/Off Voltage (Io = Figure 12. Typical Start-up Using Input Voltage (VIN = Io,max). 3.3V, Io = Io,max). LINEAGE POWER 7 OUTPUT VOLTAGE ON/OFF VOLTAGE OUTPUT VOLTAGE V (V) (500mV/div) V (V) (5V/div) EFFICIENCY, η (%) O ON/OFF V (V) (10mV/div) O OUTPUT CURRENT, OUTPUT VOLTAGE OUTPUT VOLTAGE INPUT VOLTAGE I (A) (10Adiv) V (V) (500mV/div) OUTPUT CURRENT, Io (A) O O V (V) (500mV/div) V (V) (2V/div) O IN TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current Characteristic Curves (continued) TM o The following figures provide typical characteristics for the TLynx at 1.8Vo and at 25 C. 22 95 20 90 18 16 2m/s Vin=5.5V 85 (400LFM) 14 1m/s Vin=3.3V Vin=2.4V (200LFM) 1.5m/s 12 (300LFM) NC 80 10 0.5m/s (100LFM) 8 75 6 0 5 10 15 20 25 35 45 55 65 75 85 O OUTPUT CURRENT, I (A) AMBIENT TEMPERATURE, T C O A Figure 14. Derating Output Current versus Ambient Figure 13. Converter Efficiency versus Output Current. Temperature and Airflow. TIME, t (1μs/div) TIME, t (100μs /div) Figure 15. Typical output ripple and noise (VIN = 3.3V, Io Figure 16. Transient Response to Dynamic Load = Io,max). Change from 0% to 50% to 0% with V =3.3V. IN TIME, t (2ms/div) TIME, t (2ms/div) Figure 17. Typical Start-up Using On/Off Voltage (Io = Figure 18. Typical Start-up Using Input Voltage (VIN = Io,max). 3.3V, Io = Io,max). LINEAGE POWER 8 OUTPUT VOLTAGE ON/OFF VOLTAGE OUTPUT VOLTAGE V (V) (500mV/div) V (V) (5V/div) EFFICIENCY, η (%) O ON/OFF V (V) (10mV/div) O OUTPUT CURRENT, OUTPUT VOLTAGE OUTPUT VOLTAGE INPUT VOLTAGE I (A) (10Adiv) V (V) (500mV/div) OUTPUT CURRENT, Io (A) O O V (V) (500mV/div) V (V) (2V/div) O IN TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current Characteristic Curves (continued) TM o The following figures provide typical characteristics for the TLynx at 2.5Vo and at 25 C. 22 95 20 90 18 Vin=3.3V 16 Vin=5V 2m/s Vin=5.5V 85 (400LFM) 14 1m/s (200LFM) 12 1.5m/s NC (300LFM) 80 10 0.5m/s (100LFM) 8 75 6 0 5 10 15 20 25 35 45 55 65 75 85 O OUTPUT CURRENT, I (A) AMBIENT TEMPERATURE, T C O A Figure 20. Derating Output Current versus Ambient Figure 19. Converter Efficiency versus Output Current. Temperature and Airflow. TIME, t (1μs/div) TIME, t (100μs /div) Figure 21. Typical output ripple and noise (VIN = 3.3V, Io Figure 22. Transient Response to Dynamic Load = Io,max). Change from 0% to 50% to 0% with V =5V. IN TIME, t (2ms/div) TIME, t (2ms/div) Figure 23. Typical Start-up Using On/Off Voltage (Io = Figure 24. Typical Start-up Using Input Voltage (VIN = Io,max). 5V, Io = Io,max). LINEAGE POWER 9 OUTPUT VOLTAGE ON/OFF VOLTAGE OUTPUT VOLTAGE V (V) (1V/div) V (V) (5V/div) EFFICIENCY, η (%) O ON/OFF V (V) (0mV/div) O OUTPUT CURRENT, OUTPUT VOLTAGE OUTPUT VOLTAGE INPUT VOLTAGE I (A) (10Adiv) V (V) (500mV/div) OUTPUT CURRENT, Io (A) O O V (V) (1V/div) V (V) (2V/div) O IN TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current Characteristic Curves (continued) TM o The following figures provide typical characteristics for the TLynx at 3.3Vo and at 25 C. 22 100 20 18 95 16 2m/s (400LFM) Vin=4.5V 14 1m/s (200LFM) Vin=5.5V 12 90 1.5m/s Vin=5V (300LFM) NC 10 0.5m/s 8 (100LFM) 85 6 0 5 10 15 20 25 35 45 55 65 75 85 O OUTPUT CURRENT, I (A) AMBIENT TEMPERATURE, T C O A Figure 26. Derating Output Current versus Ambient Figure 25. Converter Efficiency versus Output Current. Temperature and Airflow. TIME, t (1μs/div) TIME, t (100μs /div) Figure 27. Typical output ripple and noise (VIN = 5V, Io = Figure 28. Transient Response to Dynamic Load Io,max). Change from 0% 50% to 0% with V =5V. IN TIME, t (2ms/div) TIME, t (2ms/div) Figure 29. Typical Start-up Using On/Off Voltage (Io = Figure 30. Typical Start-up Using Input Voltage (VIN = Io,max). 5V, Io = Io,max). LINEAGE POWER 10 OUTPUT VOLTAGE ON/OFF VOLTAGE OUTPUT VOLTAGE V (V) (1V/div) V (V) (5V/div) EFFICIENCY, η (%) O ON/OFF V (V) (10mV/div) O OUTPUT CURRENT, OUTPUT VOLTAGE OUTPUT VOLTAGE INPUT VOLTAGE I (A) (10Adiv) V (V) (500mV/div) OUTPUT CURRENT, Io (A) O O V (V) (1V/div) V (V) (2V/div) O IN TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current Test Configurations Design Considerations Input Filtering CURRENT PROBE TO OSCILLOSCOPE TM The TLynx module should be connected to a low L TEST ac-impedance source. A highly inductive source can V (+) IN affect the stability of the module. An input 1μH capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple C IN C 1000μF S voltage and ensure module stability. Electrolytic 2x100μF To minimize input voltage ripple, low-ESR ceramic E.S.R.<0.1Ω Tantalum @ 20°C 100kHz capacitors are recommended at the input of the module. COM Figure 34 shows the input ripple voltage for various output voltages at 20A of load current with 2x47 µF or 4x47 µF ceramic capacitors and an input of 5V. Figure NOTE: Measure input reflected ripple current with a simulated source inductance (L ) of 1μH. Capacitor C offsets 35 shows data for the 3.3Vin case, with 2x47µF or TEST S possible battery impedance. Measure current as shown 4x47µF of ceramic capacitors at the input. above. 160 Figure 31. Input Reflected Ripple Current Test Setup. 150 140 COPPER STRIP 130 2x47uF 120 RESISTIVE Vo+ LOAD 4x47uf 110 0.1uF 10uF 100 COM 90 SCOPE USING BNC SOCKET 80 GROUND PLANE 0.5 1 1.5 2 2.5 3 3.5 4 NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Output Voltage (Vdc) Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact Figure 34. Input ripple voltage for various output resistance. voltages with 2x47 µF or 4x47 µF ceramic Figure 32. Output Ripple and Noise Test Setup. capacitors at the input (20A load). Input voltage is 5V. 160 R R R R distribution contact contact distribution V (+) V IN O 2x47uF 150 4x47uf 140 R LOAD V V IN O 130 120 Rdistribution Rcontact Rcontact Rdistribution COM COM 110 100 NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then 90 Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact 80 resistance. 0.5 1 1.5 2 2.5 3 Figure 33. Output Voltage and Efficiency Test Setup. Output Voltage (Vdc) Figure 35. Input ripple voltage in mV, p-p for VO. IO various output voltages with 2x47 µF or 4x47 µF Efficiency η = x 100 % V . I IN IN ceramic capacitors at the input (20A load). Input voltage is 3.3V. LINEAGE POWER 11 BATTERY Input Ripple Voltage (mVp-p) Input Ripple Voltage (mVp-p) TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current Output Filtering 40 TM The TLynx modules are designed for low output ripple voltage and will meet the maximum output ripple 1x10uF External Cap specification with 0.1 µF ceramic and 10 µF ceramic 1x47uF External Cap capacitors at the output of the module. However, 2x47uF External Cap 30 4x47uF External Cap additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics 20 may need to be customized to a particular load step change. To reduce the output ripple and improve the dynamic 10 response to a step load change, additional capacitance at the output can be used. Low ESR ceramic and 0.5 1 1.5 2 2.5 Output Voltage(Volts) polymer capacitors are recommended to improve the dynamic response of the module. Figure 36 provides Figure 37. Output ripple voltage for various output output ripple information for different external voltages with external 1x10 µF, 1x47 µF, 2x47 µF or capacitance values at various Vo and for load currents 4x47 µF ceramic capacitors at the output (20A load). of 20A while maintaining an input voltage of 5V. Fig 37 Input voltage is 3.3V. shows the performance with a 3.3V input. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in Safety Considerations the electrical specification table. Optimal performance of the module can be achieved by using the Tunable For safety agency approval the power module must be TM Loop feature described later in this data sheet. installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1, CSA C22.2 No. 60950-1-03, and VDE 40 0850:2004-09 (EN60950-1) Licensed. For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power 30 module has extra-low voltage (ELV) outputs when all inputs are ELV. 1x10uF External Cap The input to these units is to be provided with a fast- 1x47uF External Cap 2x47uF External Cap acting fuse with a maximum rating of 20A in the positive 20 4x47uF External Cap input lead. 10 0.5 1 1.5 2 2.5 3 3.5 Output Voltage(Volts) Figure 36. Output ripple voltage for various output voltages with external 1x10 µF, 1x47 µF, 2x47 µF or 4x47 µF ceramic capacitors at the output (20A load). Input voltage is 5V. LINEAGE POWER 12 Ripple(mVp-p) Ripple(mVp-p) TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current Feature Descriptions Remote On/Off VIN+ TM MODULE The TLynx modules feature an On/Off pin for remote On/Off operation. Two On/Off logic options are Rpullup 6.34K available. In the Positive Logic On/Off option, (device code suffix “4”- see Ordering Information), the module turns ON during a logic High on the On/Off pin and turns I PTC ON/OFF OFF during a logic Low. With the Negative Logic ON/OFF On/Off option, (no device code suffix, see Ordering + 470 PWM Enable Information), the module turns OFF during logic High V ON/OFF and ON during logic Low. The On/Off signal is always Q1 referenced to ground. For either On/Off logic option, 3.09K leaving the On/Off pin disconnected will turn the module ON when input voltage is present. GND _ For positive logic modules, the circuit configuration for using the On/Off pin is shown in Figure 38. When the Figure 39. Circuit configuration for using negative external transistor Q1 is in the OFF state, the On/Off pin On/Off logic. is pulled high internally and the module is ON. When transistor Q1 is turned ON, the On/Off pin is pulled low and the module is OFF. Overcurrent Protection VIN+ MODULE To provide protection in a fault condition, the unit is equipped with a thermal shutdown circuit. The unit will o 6.34K shutdown if the overtemperature threshold of 144 C is exceeded at the thermal reference point T . The 20K ref thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. 470 PWM Enable I ON/OFF Once the unit goes into thermal shutdown it will then Q2 ON/OFF wait to cool before attempting to restart. + Q1 V ON/OFF Input Undervoltage Lockout _ At input voltages below the input undervoltage lockout GND limit, the module operation is disabled. The module will Figure 38. Circuit configuration for using positive begin to operate at an input voltage above the On/Off logic. undervoltage lockout turn-on threshold. For negative logic On/Off modules, the circuit Output Voltage Programming configuration is shown in Fig. 39. The On/Off pin should TM be pulled high with an external pull-up resistor The output voltage of the TLynx module can be (suggested value for the 2.4V to 5.5Vin range is programmed to any voltage from 0.6dc to 3.63Vdc by 8.2Kohms). When transistor Q1 is in the OFF state, the connecting a resistor between the Trim+ and GND pins On/Off pin is pulled high and the module is OFF. The of the module. Certain restrictions apply on the output On/Off threshold for logic High on the On/Off pin voltage set point depending on the input voltage. These depends on the input voltage and its minimum value is are shown in the Output Voltage vs. Input Voltage Set V – 1.6V. To turn the module ON, Q1 is turned ON IN Point Area plot in Fig. 40. The Upper Limit curve shows pulling the On/Off pin low. that the entire output voltage range is available with the maximum input voltage of 5.5V. The Lower Limit curve shows that for output voltages of 1.8V and higher, the Overcurrent Protection input voltage needs to be larger than the minimum of To provide protection in a fault (output overload) 2.4V. condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. LINEAGE POWER 13 TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current 6 VIN+ VO+ 5 Upper Limit SENSE 4 ON/OFF 3 LOAD Lower Limit TRIM 2 1 R trim 0 0.5 1 1.5 2 2.5 3 3.5 4 GND Output Voltage (V) Figure 40. Output Voltage vs. Input Voltage Set Figure 41. Circuit configuration for programming Point Area plot showing limits where the output output voltage using an external resistor. voltage can be set for different input voltages. Without an external resistor between Trim+ and GND Remote Sense pins, the output of the module will be 0.6Vdc. To TM The TLynx modules have a Remote Sense feature to calculate the value of the trim resistor, Rtrim for a minimize the effects of distribution losses by regulating desired output voltage, use the following equation: the voltage at the SENSE pin. The voltage between the SENSE pin and VOUT pin must not exceed 0.5V. Note   1.2 that the output voltage of the module cannot exceed the Rtrim = kΩ   specified maximum value. This includes the voltage () Vo − 0.6   drop between the SENSE and Vout pins. When the Rtrim is the external resistor in kΩ, and Vo is the desired Remote Sense feature is not being used, connect the output voltage. SENSE pin to the VOUT pin. Table 1 provides Rtrim values required for some Voltage Margining common output voltages. Output voltage margining can be implemented in the TM Table 1 TLynx modules by connecting a resistor, R , margin-up from the Trim pin to the ground pin for margining-up the V (V) Rtrim (KΩ) O, set output voltage and by connecting a resistor, R , margin-down 0.6 Open from the Trim pin to output pin for margining-down. Figure 5 shows the circuit configuration for output 1.0 3.0 voltage margining. The POL Programming Tool, 1.2 2.0 available at www.lineagepower.com under the Design 1.5 1.333 Tools section, also calculates the values of R and margin-up 1.8 1.0 R for a specific output voltage and % margin margin-down 2.5 0.632 Please consult your local Lineage Power technical 3.3 0.444 representative for additional details. By using a ±0.5% tolerance trim resistor with a TC of ±25ppm, a set point tolerance of ±1.5% can be achieved as specified in the electrical specification. The POL Programming Tool available at www.lineagepower.com under the Design Tools section, helps determine the required trim resistor needed for a specific output voltage. LINEAGE POWER 14 Input Voltage (v) TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current Vo 24950 ohms, R1 = Rmargin-down V − 0.05 IN MODULE the voltage at the sequencing pin will be 50mV when the sequencing signal is at zero. Q2 MODULE Trim VIN+ Rmargin-up Rtrim 499K Q1 + GND OUT R1 - SEQ Figure 42. Circuit Configuration for margining 10K Output voltage Monotonic Start-up and Shutdown GND TM The TLynx modules have monotonic start-up and Figure 43. Circuit showing connection of the shutdown behavior for any combination of rated input sequencing signal to the SEQ pin. voltage, output current and operating temperature range. After the 10msec delay, an analog voltage is applied to Output Voltage Sequencing the SEQ pin and the output voltage of the module will track this voltage on a one-to-one volt bases until the The APTH020A0X modules include a sequencing output reaches the set-point voltage. To initiate feature, EZ-SEQUENCE that enables users to simultaneous shutdown of the modules, the SEQ pin implement various types of output voltage sequencing in voltage is lowered in a controlled manner. The output their applications. This is accomplished via an voltage of the modules tracks the voltages below their additional sequencing pin. When not using the set-point voltages on a one-to-one basis. A valid input sequencing feature, either tie the SEQ pin to VIN or voltage must be maintained until the tracking and output leave it unconnected. voltages reach ground potential. When an analog voltage is applied to the SEQ pin, the TM When using the EZ-SEQUENCE feature to control output voltage tracks this voltage until the output start-up of the module, pre-bias immunity during start-up reaches the set-point voltage. The final value of the is disabled. The pre-bias immunity feature of the SEQ voltage must be set higher than the set-point module relies on the module being in the diode-mode voltage of the module. The output voltage follows the TM during start-up. When using the EZ-SEQUENCE voltage on the SEQ pin on a one-to-one volt basis. By feature, modules goes through an internal set-up time of connecting multiple modules together, multiple modules 10msec, and will be in synchronous rectification mode can track their output voltages to the voltage applied on when the voltage at the SEQ pin is applied. This will the SEQ pin. result in the module sinking current if a pre-bias voltage is present at the output of the module. When pre-bias For proper voltage sequencing, first, input voltage is immunity during start-up is required, the EZ- applied to the module. The On/Off pin of the module is TM SEQUENCE feature must be disabled. For left unconnected (or tied to GND for negative logic TM additional guidelines on using the EZ-SEQUENCE modules or tied to VIN for positive logic modules) so that feature please refer to Application Note AN04-008 the module is ON by default. After applying input “Application Guidelines for Non-Isolated Converters: voltage to the module, a minimum 10msec delay is Guidelines for Sequencing of Multiple Modules”, or required before applying voltage on the SEQ pin. contact the Lineage Power technical representative for During this time, a voltage of 50mV (± 20 mV) must be additional information. maintained on the SEQ pin. This can be done by applying the sequencing voltage through a resistor R1connected in series with the SEQ pin as shown in Figure 40. By choosing R1 according to the following equation LINEAGE POWER 15 TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current TM Tunable Loop Please contact your Lineage Power technical TM The TLynx series of modules have a new feature that representative to obtain more details of this feature as optimizes transient response of the module called the well as for guidelines on how to select the right value of TM Tunable Loop . external R-C to tune the module for best transient External capacitors are usually added to the output of performance and stable operation for other output the module for two reasons: to reduce output ripple and capacitance values or input voltages other than 3.3 or noise (see Figures 36 and 37) and to reduce output 5V. voltage deviations from the steady-state value in the presence of dynamic load current changes. Adding Table 2. General recommended values of of R TUNE external capacitance however affects the voltage control and C for Vin=5V and various external ceramic TUNE loop of the module, typically causing the loop to slow capacitor combinations. down with sluggish response. Larger values of external capacitance could also cause the module to become Cext 1x47μF 2x47μF 4x47μF 10x47μF 20x47μF unstable. R 47 47 47 33 22 TUNE TM The Tunable Loop allows the user to externally adjust C 3300pF6800pF 12nF 33nF 56nF TUNE the voltage control loop to match the filter network connected to the output of the module. The Tunable TM Table 3. Recommended values of R and C to TUNE TUNE Loop is implemented by connecting a series R-C obtain transient deviation of 2% of Vout for a 10A between the SENSE and TRIM pins of the module, as step load with Vin=5V. shown in Fig. 44. This R-C allows the user to externally adjust the voltage loop feedback compensation of the Vout 3.3V 2.5V 1.8V 1.2V 0.6V module. 2x 2x47μF + 4x47μF 3x330μF 10x330μF 330μF 2x330μF + 4x330μF Cext Polymer Polymer Polymer Polymer Polymer VOUT Cap Cap Cap Cap Cap SENSE R 47 39 39 33 27 TUNE RTUNE C 39nF 47nF 150nF 220nF 330nF TUNE ΔV 64mV 49mV 36mV 24mV 12mV C O MODULE CTUNE Table 4. General recommended values of of R TUNE and C for Vin=3.3V and various external ceramic TUNE TRIM capacitor combinations. RTrim GND Cext 1x47μF 2x47μF 4x47μF 10x47μF 20x47μF R 47 47 33 33 22 TUNE C 6800pF 12nF 22nF 47nF 68nF TUNE Figure. 44. Circuit diagram showing connection of R and C to tune the control loop of the TUME TUNE Table 5. Recommended values of R and C to TUNE TUNE module. obtain transient deviation of 2% of Vout for a 10A Recommended values of R and C for different TUNE TUNE step load with Vin=3.3V. output capacitor combinations are given in Tables 2, 3, 4 and 5. Tables 2 and 4 show the recommended values Vout 2.5V 1.8V 1.2V 0.6V of R and C for different values of ceramic output TUNE TUNE 5x330μF 4x330μF 5x330μF 11x330μF capacitors up to 1000μF that might be needed for an Cext Polymer Polymer Polymer Polymer application to meet output ripple and noise requirements Cap Cap Cap Cap for 5Vin and 3.3Vin respectively. Selecting R and TUNE R 27 27 27 22 TUNE C according to Tables 2 and 4 will ensure stable TUNE C 470nF 470nF 470nF 470nF operation of the module. TUNE ΔV 48mV 36mV 24mV 12mV In applications with tight output voltage limits in the presence of dynamic current loading, additional output capacitance will be required. Tables 3 and 5 list recommended values of R and C in order to TUNE TUNE meet 2% output voltage deviation limits for some common output voltages in the presence of a 10A to 20A step change (50% of full load), with an input voltage of 5Vin and 3.3Vin respectively LINEAGE POWER 16 TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current The thermal reference points, T used in the ref Thermal Considerations specifications are shown in Figure 46. For reliable Power modules operate in a variety of thermal operation the temperatures at these points should not o environments; however, sufficient cooling should always exceed 125 C. The output power of the module should be provided to help ensure reliable operation. not exceed the rated power of the module (Vo,set x Io,max). Considerations include ambient temperature, airflow, module power dissipation, and the need for increased Please refer to the Application Note “Thermal reliability. A reduction in the operating temperature of Characterization Process For Open-Frame Board- the module will result in an increase in reliability. The Mounted Power Modules” for a detailed discussion of thermal data presented here is based on physical thermal aspects including maximum device measurements taken in a wind tunnel. The test set-up temperatures. is shown in Figure 45. The preferred airflow direction for the module is shown in Figure 46. 25.4_ Wind Tunnel (1.0) PWBs Power Module Figure 46. Preferred airflow direction and location of hot-spot of the module (Tref). 76.2_ (3.0) x Probe Location for measuring 12.7_ airflow and (0.50) ambient temperature Air flow Figure 45. Thermal Test Setup. LINEAGE POWER 17 TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current Example Application Circuit Requirements: Vin: 3.3V Vout: 1.8V Iout: 15A max., worst case load transient is from 10A to 15A ΔVout: 1.5% of Vout (27mV) for worst case load transient Vin, ripple 1.5% of Vin (50mV, p-p) Vin+ Vout+ VIN VOUT S+ RTUNE MODULE + + CI1 CI2 CO1 CO2 CTUNE ON/OFF TRIM Q1 S- RTrim GND CI1 200uF/16V bulk electrolytic CI2 5 x 47μF/6.3V ceramic capacitor (e.g. Murata GRM32ER60J476ME20) CO1 6 x 47μF/6.3V ceramic capacitor (e.g. Murata GRM32ER60J476ME20) CO2 2 x 470μF/2.5V Low ESR Polymer/poscap (e.g. Sanyo Poscap 2R5TPL470M7) CTune 330nF/50V ceramic capacitor (can be 1206, 0805 or 0603 size) RTune 27 ohms SMT resistor (can be 1206, 0805 or 0603 size) RTrim 1kΩ SMT resistor (can be 1206, 0805 or 0603 size, recommended tolerance of 0.1%) LINEAGE POWER 18 TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current Mechanical Outline Dimensions are in millimeters and (inches). Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated] x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.) Side View LINEAGE POWER 19 TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current Recommended Pad Layout Dimensions are in millimeters and (inches). Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated] x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.) Pin 10 Pin 9 PIN FUNCTION 1 ON/OFF 2 VIN 3 SEQ 4 GND 5 VOUT 6 TRIM 7 S+ 8 S- 9 NC 10 NC LINEAGE POWER 20 TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current Packaging Details TM The TLynx modules are supplied in tape & reel as standard. Modules are shipped in quantities of 250 modules per reel. All Dimensions are in millimeters and (in inches). Reel Dimensions: Outside Dimensions: 330.2 mm (13.00) Inside Dimensions: 177.8 mm (7.00”) Tape Width: 44.00 mm (1.732”) LINEAGE POWER 21 TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current package is broken, the floor life of the product at Surface Mount Information conditions of ≤ 30°C and 60% relative humidity varies according to the MSL rating (see J-STD-033A). The Pick and Place shelf life for dry packed SMT packages will be a TM minimum of 12 months from the bag seal date, when The TLynx modules use an open frame construction stored at the following conditions: < 40° C, < 90% and are designed for a fully automated assembly relative humidity. process. The modules are fitted with a label designed to provide a large surface area for pick and place 300 Per J-STD-020 Rev. C operations. The label meets all the requirements for Peak Temp 260°C surface mount processing, as well as safety standards, 250 and is able to withstand reflow temperatures of up to o Cooling 300 C. The label also carries product information such 200 Zone * Min. Time Above 235°C as product code, serial number and the location of 15 Seconds 150 manufacture. Heating Zone *Time Above 217°C 1°C/Second 60 Seconds 100 Nozzle Recommendations The module weight has been kept to a minimum by 50 using open frame construction. Variables such as 0 nozzle size, tip style, vacuum pressure and placement Reflow Time (Seconds) speed should be considered to optimize this process. The minimum recommended inside nozzle diameter Figure 47. Recommended linear reflow profile for reliable operation is 3mm. The maximum nozzle using Sn/Ag/Cu solder. outer diameter, which will safely fit within the allowable component spacing, is 7 mm. Post Solder Cleaning and Drying Considerations Lead Free Soldering Post solder cleaning is usually the final circuit-board TM The TLynx modules are lead-free (Pb-free) and assembly process prior to electrical board testing. The RoHS compliant and fully compatible in a Pb-free result of inadequate cleaning and drying can affect soldering process. Failure to observe the instructions both the reliability of a power module and the testability below may result in the failure of or cause damage to of the finished circuit-board assembly. For guidance on the modules and can adversely affect long-term appropriate soldering, cleaning and drying procedures, reliability. refer to the Board Mounted Power Modules: Soldering and Cleaning Application Note (AN04-001). Pb-free Reflow Profile Power Systems will comply with J-STD-020 Rev. C (Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 4-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The recommended linear reflow profile using Sn/Ag/Cu solder is shown in Fig. 42. Soldering outside of the recommended profile requires testing to verify results and performance. MSL Rating TM The TLynx modules have a MSL rating of 2a. Storage and Handling The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices). Moisture barrier bags (MBB) with desiccant are required for MSL ratings of 2 or greater. These sealed packages should not be broken until time of use. Once the original LINEAGE POWER 22 Reflow Temp (°C) TM Data Sheet TLynx : Non-isolated DC-DC Power Modules: August 13, 2013 2.4 – 5.5Vdc input; 0.6Vdc to 3.63Vdc output; 20A output current Ordering Information Please contact your Lineage Power Sales Representative for pricing, availability and optional features. Table 6. Device Codes Input Output Output On/Off Connector Device Code Comcodes Voltage Range Voltage Current Logic Type APTH020A0X3-SRZ 2.4 – 5.5Vdc 0.6 – 3.63Vdc 20A Negative SMT CC109130507 APTH020A0X43-SRZ 2.4 – 5.5Vdc 0.6 – 3.63Vdc 20A Positive SMT CC109130515 APTH020A0X3-SR 2.4 – 5.5Vdc 0.6 – 3.63Vdc 20A Negative SMT CC109147492 -Z refers to RoHS-compliant parts Table 7. Coding Scheme TLynx Sequencing Input voltage Output Output voltage On/Off logic Options ROHS family feature. range current Compliance AP T H 020A0 X 4-SR Z T = with Seq. H = 2.4 – 5.5V 20.0A X = 4 = positive S = Surface Mount Z = ROHS6 programmable No entry = R = Tape&Reel X = w/o Seq. output negative Asia-Pacific Headquarters Tel: +86.021.54279977*808 Europe, Middle-East and Africa Headquarters World Wide Headquarters Tel: +49.89.878067-280 Lineage Power Corporation 601 Shiloh Road, Plano, TX 75074, USA +1-888-LINEAGE(546-3243) (Outside U.S.A.: +1-972-244-WATT(9288)) India Headquarters www.lineagepower.com Tel: +91.80.28411633 e-mail: techsupport1@lineagepower.com Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. Lineage Power DC-DC products are protected under various patents. Information on these patents is available at www.lineagepower.com/patents. © 2011 Lineage Power Corporation, (Plano, Texas) All International Rights Reserved. LINEAGE POWER 23 Document No: DS07-014 ver. 1.10 PDF name: APTH020A0X_ds.pdf

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