GE CRITICAL POWER APTS006A0X-SRDZ

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Details

Part Number APTS006A0X-SRDZ
Manufacturer GE CRITICAL POWER
Category Capacitors »  DC-DC Converter
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Description

NON-ISOLATED DC/DC CONVERTERS 0.59V-5.5V 6A 10-PIN

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Specifications

Manufacturer GE Critical Power
Manufacturers Part # APTS006A0X-SRDZ
Industry Aliases CC109150694, APTS006A0X-SRDZ
Brand GE Critical Power
Packaging Tape and Reel
Series PicoTLynx
Factory Pack Quantity 400
Cooling Method Air-Cooled
Dimensions 0.48 x 0.48 x 0.29"
Efficiency 93.6%
Industry Industrial
Input Type DC
Mechanical Style Non-Isolated / POL
Mounting SMD/SMT
Operating Temperature - 40 to + 105°C
Output Amps 1 6 A
Package Type Open Frame
Subcategory DC-DC Converter

Datasheet

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Extracted Text

Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Module 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Features  Compliant to RoHS EU Directive 2002/95/EC (Z versions)  Compatible in a Pb-free or SnPb reflow environment (Z versions)  DOSA based  Wide Input voltage range (4.5Vdc-14Vdc)  Output voltage programmable from 0.59Vdc to 5.5Vdc via external resistor TM  Tunable Loop to optimize dynamic output voltage RoHS Compliant response  Flexible output voltage sequencing EZ-SEQUENCE (APTS TM EZ-SEQUENCE versions) Applications  Remote sense  Distributed power architectures  Power Good signal  Intermediate bus voltage applications  Fixed switching frequency  Telecommunications equipment  Output overcurrent protection (non-latching)  Servers and storage applications  Overtemperature protection  Networking equipment  Remote On/Off  Industrial equipment  Ability to sink and source current  Cost efficient open frame design Vin+ Vout+  Small size: 12.2 mm x 12.2 mm x 7.25 mm VIN VOUT SENSE (0.48 in x 0.48 in x 0.29 in) PGOOD RTUNE MODULE  Wide operating temperature range [-40°C to 105°C(Ruggedized: -D), 85°C(Regular)] SEQ Cin Co CTUNE  Ruggedized (-D) version able to withstand high levels of ON/OFF TRIM shock and vibration † RTrim  UL* 60950-1Recognized, CSA C22.2 No. 60950-1-03 GND ‡ Certified, and VDE 0805:2001-12 (EN60950-1) Licensed  ISO** 9001 and ISO 14001 certified manufacturing facilities Description TM The 12V Pico TLynx 6A power modules are non-isolated dc-dc converters that can deliver up to 6A of output current. These modules operate over a wide range of input voltage (V = 4.5Vdc-14Vdc) and provide a precisely regulated output voltage from IN 0.59Vdc to 5.5Vdc, programmable via an external resistor. Features include remote On/Off, adjustable output voltage, over current and over temperature protection, and output voltage sequencing (APTS versions). The Ruggedized version (-D) is capable TM of operation up to 105°C and withstand high levels of shock and vibration. A new feature, the Tunable Loop , allows the user to optimize the dynamic response of the converter to match the load with reduced amount of output capacitance leading to savings on cost and PWB area. * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. ‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards May 2, 2013 ©2013 General Electric Company. All rights reserved. Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit Input Voltage All VIN -0.3 15 Vdc Continuous Sequencing Voltage APTS VSEQ -0.3 ViN Vdc Operating Ambient Temperature All T -40 85 °C A (see Thermal Considerations section) -D version T -40 105 °C A Storage Temperature All Tstg -55 125 °C Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Symbol Min Typ Max Unit Operating Input Voltage All VIN 4.5 ⎯ 14.0 Vdc Maximum Input Current All IIN,max 6.5 Adc (VIN=4.5V to 14V, IO=IO, max ) VO,set = 0.6 Vdc IIN,No load 16 mA Input No Load Current (VIN = 12.0Vdc, IO = 0, module enabled) VO,set = 3.3Vdc IIN,No load 55 mA Input Stand-by Current All I 1.2 mA IN,stand-by (VIN = 12.0Vdc, module disabled) 2 2 Inrush Transient All It 1 A s Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; V =0 to 14V All 86 mAp-p IN , I = I ; See Test Configurations) O Omax Input Ripple Rejection (120Hz) All 50 dB CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 6A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information. May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 2 Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Electrical Specifications (continued) Parameter Device Symbol Min Typ Max Unit Output Voltage Set-point (with 0.5% tolerance for external resistor All VO, set -1.5 +1.5 % VO, set used to set output voltage) Output Voltage (Over all operating input voltage, resistive load, All VO, set -2.5 ⎯ +2.5 % VO, set and temperature conditions until end of life) Adjustment Range (selected by an external resistor) (Some output voltages may not be possible depending on the All VO 0.59 5.5 Vdc input voltage – see Feature Descriptions Section) Remote Sense Range All 0.5 Vdc Output Regulation (for VO ≥ 2.5Vdc) Line (VIN=VIN, min to VIN, max) All ⎯ +0.4 % VO, set Load (IO=IO, min to IO, max) All ⎯ 10mV % VO, set Temperature (Tref=TA, min to TA, max) All ⎯ +0.4 % VO, set Output Regulation (for VO < 2.5Vdc) Line (VIN=VIN, min to VIN, max) All ⎯ 10 mV Load (I =I to I) All 5 mV O O, min O, max ⎯ Temperature (T =T to T) All 5 mV ref A, min A, max ⎯ Output Ripple and Noise on nominal output (V =V and I =I to I Co = 0.1μF // 10 μF ceramic IN IN, nom O O, min O, max capacitors) Peak-to-Peak (5Hz to 20MHz bandwidth) All ⎯ 50 100 mVpk-pk RMS (5Hz to 20MHz bandwidth) All 20 38 mVrms 1 External Capacitance TM Without the Tunable Loop ESR ≥ 1 mΩ All C 0 47 μF O, max ⎯ TM With the Tunable Loop ESR ≥0.15 mΩ All C 0 1000 μF O, max ⎯ ESR ≥ 10 mΩ All CO, max 0 ⎯ 3000 μF Output Current (in either sink or source mode) All Io 0 6 Adc Output Current Limit Inception (Hiccup Mode) All IO, lim 200 % Io,max (current limit does not operate in sink mode) Output Short-Circuit Current All IO, s/c 170 mA (VO≤250mV) ( Hiccup Mode ) Efficiency VO,set = 0.6Vdc η 69.3 % 80.7 VIN= 12Vdc, TA=25°C VO, set = 1.2Vdc η % 85.3 IO=IO, max , VO= VO,set VO,set = 1.8Vdc η % 88.1 VO,set = 2.5Vdc η % 90.8 VO,set = 3.3Vdc η % 93.6 VO,set = 5.0Vdc η % Switching Frequency All fsw ⎯ 600 ⎯ kHz TM External capacitors may require using the new Tunable Loop feature to ensure that the module is stable as well as getting the best TM transient response. See the Tunable Loop section for details. May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 3 Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current General Specifications Parameter Device Min Typ Max Unit Calculated MTBF (IO=0.8IO, max, TA=40°C) Telecordia Issue 2 Method 1 Case 3 APTS 14,353,850 Hours APXS 22,280,045 Hours Weight ⎯ 1.95 (0.0687) ⎯ g (oz.) Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Unit On/Off Signal Interface (VIN=VIN, min to VIN, max ; open collector or equivalent, Signal referenced to GND) Device is with suffix “4” – Positive Logic (See Ordering Information) Logic High (Module ON) Input High Current All IIH 10 µA ⎯ Input High Voltage All VIH 3.5 ⎯ VIN,max V Logic Low (Module OFF) Input Low Current All IIL ⎯ ⎯ 1 mA Input Low Voltage All VIL -0.3 ⎯ 0.8 V Device Code with no suffix – Negative Logic (See Ordering Information) (On/OFF pin is open collector/drain logic input with external pull-up resistor; signal referenced to GND) Logic High (Module OFF) Input High Current All IIH — — 1 mA Input High Voltage All VIH 3.5 — VIN, max Vdc Logic Low (Module ON) Input low Current All IIL — — 10 μA Input Low Voltage All VIL -0.2 — 0.6 Vdc Turn-On Delay and Rise Times (VIN=VIN, nom, IO=IO, max , VO to within ±1% of steady state) Case 1: On/Off input is enabled and then input power is All Tdelay — 2 — msec applied (delay from instant at which V = V until Vo = IN IN, min 10% of Vo, set) Case 2: Input power is applied for at least one second and All Tdelay — 2 — msec then the On/Off input is enabled (delay from instant at which Von/Off is enabled until Vo = 10% of Vo, set) Output voltage Rise time (time for Vo to rise from All Trise — 4 — msec 10% of Vo, set to 90% of Vo, set) o Output voltage overshoot (TA = 25C 3.0 % VO, set VIN= VIN, min to VIN, max,IO = IO, min to IO, max) With or without maximum external capacitance Over Temperature Protection All Tref 140 °C (See Thermal Considerations section) Tracking Accuracy (Power-Up: 2V/ms) APTS VSEQ –Vo 100 mV (Power-Down: 2V/ms) APTS VSEQ –Vo 100 mV (VIN, min to VIN, max; IO, min to IO, max VSEQ < Vo) May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 4 Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Feature Specifications (cont.) Parameter Device Symbol Min Typ Max Units Input Undervoltage Lockout Turn-on Threshold All 4.3 Vdc Turn-off Threshold All 3.4 Vdc Hysteresis All 0.4 Vdc PGOOD (Power Good) Signal Interface Open Drain, Vsupply ≤ 5VDC Output Voltage Limit for PGOOD All 90% 110% VO, set Pulldown resistance of PGOOD pin All 7 50 Ω May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 5 Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Characteristic Curves TM o The following figures provide typical characteristics for the 12V Pico TLynx 6A at 0.6Vo and at 25 C. 85 7 80 6 75 5 2m/s (400LFM) Vin=4.5V 1m/s 70 4 Standard Part (200LFM) (85 C) ° 0.5m/s Vin=12V 3 65 (100LFM) Ruggedized (D) Vin=14V Part (105°C) NC 2 60 01 23 456 55 65 75 85 95 105 O OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 2. Derating Output Current versus Ambient Figure 1. Converter Efficiency versus Output Current. Temperature and Airflow. TIME, t (1μs/div) TIME, t (20μs /div) Figure 4. Transient Response to Dynamic Load Change from Figure 3. Typical output ripple and noise (VIN = 12V, Io = Io,max). 0% to 50% to 0% . TIME, t (2 ms/div) TIME, t (2 ms/div) Figure 6. Typical Start-up Using Input Voltage (VIN = 12V, Io = Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max). Io,max). May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 6 ON/OFF VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VON/OFF (V) (5V/div) VO (V) (200mV/div) EFFICIENCY, η (%) VO (V) (10mV/div) OUTPUT CURRENT, OUTPUT VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE IO (A) (2Adiv) VO (V) (200mV/div) OUTPUT CURRENT, Io (A) V (V) (5V/div) V (V) (200mV/div) IN O Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Characteristic Curves TM o The following figures provide typical characteristics for the 12V Pico TLynx 6A at 1.2Vo and at 25 C. 95 7 90 6 85 5 2m/s (400LFM) 1m/s 80 4 Vin=4.5V Standard Part (200LFM) (85°C) 0.5m/s Vin=12V 75 3 (100LFM) Vin=14V Ruggedized (D) Part (105°C) NC 70 2 01 23 456 55 65 75 85 95 105 O OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 8. Derating Output Current versus Ambient Figure 7. Converter Efficiency versus Output Current. Temperature and Airflow. TIME, t (1μs/div) TIME, t (20μs /div) Figure 10. Transient Response to Dynamic Load Change from Figure 9. Typical output ripple and noise (VIN = 12V, Io = Io,max). 0% to 50% to 0%. TIME, t (2 ms/div) TIME, t (2 ms/div) Figure 12. Typical Start-up Using Input Voltage (VIN = 12V, Io = Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max). Io,max). May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 7 ON/OFF VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VON/OFF (V) (5V/div) VO (V) (500mV/div) EFFICIENCY, η (%) VO (V) (10mV/div) OUTPUT CURRENT, OUTPUT VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE OUTPUT CURRENT, Io (A) IO (A) (2Adiv) VO (V) (200mV/div) VIN (V) (5V/div) VO (V) (500mV/div) Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Characteristic Curves TM o The following figures provide typical characteristics for the 12V Pico TLynx 6A at 1.8Vo and at 25 C. 95 7 90 6 85 5 2m/s Vin=4.5V (400LFM) Vin=12V 1m/s 80 4 Standard Part (200LFM) Vin=14V (85°C) 0.5m/s 75 3 (100LFM) Ruggedized (D) Part (105°C) NC 70 2 0 1 23 45 6 55 65 75 85 95 105 O OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 14. Derating Output Current versus Ambient Figure 13. Converter Efficiency versus Output Current. Temperature and Airflow. TIME, t (1μs/div) TIME, t (20μs /div) Figure 15. Typical output ripple and noise (VIN = 12V, Io = Figure 16. Transient Response to Dynamic Load Change from Io,max). 0% to 50% to 0%. TIME, t (2 ms/div) TIME, t (2 ms/div) Figure 18. Typical Start-up Using Input Voltage (VIN = 12V, Io = Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max). Io,max). May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 8 ON/OFF VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VON/OFF (V) (10V/div) VO (V) (500mV/div) EFFICIENCY, η (%) VO (V) (10mV/div) OUTPUT CURRENT, OUTPUT VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE OUTPUT CURRENT, Io (A) IO (A) (2Adiv) VO (V) (200mV/div) VIN (V) (5V/div) VO (V) (500mV/div) Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Characteristic Curves TM o The following figures provide typical characteristics for the 12V Pico TLynx 6A at 2.5Vo and at 25 C. 100 7 95 6 90 5 2m/s 85 (400LFM) Vin=4.5V 1m/s 4 Vin=12V Standard Part (200LFM) 80 Vin=14V (85°C) 0.5m/s 3 (100LFM) 75 Ruggedized (D) Part (105°C) NC 70 2 01 23 45 6 55 65 75 85 95 105 O OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 20. Derating Output Current versus Ambient Figure 19. Converter Efficiency versus Output Current. Temperature and Airflow. TIME, t (1μs/div) TIME, t (20μs /div) Figure 21. Typical output ripple and noise (VIN = 12V, Io = Figure 22. Transient Response to Dynamic Load Change from Io,max). 0% to 50% to 0%. TIME, t (2 ms/div) TIME, t (2 ms/div) Figure 24. Typical Start-up Using Input Voltage (VIN = 12V, Io = Figure 23. Typical Start-up Using On/Off Voltage (Io = Io,max). Io,max). May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 9 ON/OFF VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VON/OFF (V) (5V/div) VO (V) (1V/div) EFFICIENCY, η (%) VO (V) (10mV/div) OUTPUT CURRENT, OUTPUT VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE I (A) (2Adiv) V (V) (200mV/div) OUTPUT CURRENT, Io (A) O O V (V) (5V/div) V (V) (1V/div) IN O Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Characteristic Curves TM o The following figures provide typical characteristics for the 12V Pico TLynx 6A at 3.3Vo and at 25 C. 100 7 95 6 90 5 2m/s Vin=4.5V (400LFM) 85 Vin=12V 1m/s Vin=14V 4 (200LFM) Standard Part 80 (85°C) 0.5m/s (100LFM) 3 75 Ruggedized (D) Part (105°C) NC 70 2 0 1 23 45 6 55 65 75 85 95 105 O OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 26. Derating Output Current versus Ambient Figure 25. Converter Efficiency versus Output Current. Temperature and Airflow. TIME, t (1μs/div) TIME, t (20μs /div) Figure 27. Typical output ripple and noise (VIN = 12V, Io = Figure 28. Transient Response to Dynamic Load Change from Io,max). 0% 50% to 0%. TIME, t (2ms/div) TIME, t (2ms/div) Figure 30. Typical Start-up Using Input Voltage (VIN = 12V, Io = Figure 29. Typical Start-up Using On/Off Voltage (Io = Io,max). Io,max). May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 10 ON/OFF VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VON/OFF (V) (5V/div) VO (V) (1V/div) EFFICIENCY, η (%) VO (V) (10mV/div) OUTPUT CURRENT, OUTPUT VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE OUTPUT CURRENT, Io (A) IO (A) (2Adiv) VO (V) (200mV/div) VIN (V) (5V/div) VO (V) (1V/div) Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Characteristic Curves TM o The following figures provide typical characteristics for the 12V Pico TLynx 6A at 5Vo and at 25 C. 100 7 95 6 90 5 Vin=8V 2m/s Vin=12V Vin=14V 85 (400LFM) 1m/s 4 Standard Part (200LFM) 80 (85°C) 0.5m/s 3 (100LFM) 75 Ruggedized (D) Part (105°C) NC 70 2 01 23 45 6 55 65 75 85 95 105 O OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 34. Derating Output Current versus Ambient Figure 31. Converter Efficiency versus Output Current. Temperature and Airflow. TIME, t (1μs/div) TIME, t (20μs /div) Figure 32. Typical output ripple and noise (VIN = 12V, Io = Figure 35. Transient Response to Dynamic Load Change from Io,max). 0% 50% to 0%. TIME, t (2 ms/div) TIME, t (1ms/div) Figure 36. Typical Start-up Using Input Voltage (VIN = 12V, Io = Figure 33. Typical Start-up Using On/Off Voltage (Io = Io,max). Io,max). May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 11 ON/OFF VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VON/OFF (V) (5V/div) VO (V) (2V/div) EFFICIENCY, η (%) VO (V) (20mV/div) OUTPUT CURRENT, OUTPUT VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE I (A) (2Adiv) V (V) (200mV/div) OUTPUT CURRENT, Io (A) O O VIN (V) (5V/div) VO (V) (2V/div) Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Test Configurations Design Considerations Input Filtering CURRENT PROBE TO OSCILLOSCOPE TM The 12V Pico TLynx 6A module should be connected to L TEST a low ac-impedance source. A highly inductive source V (+) IN 1μH can affect the stability of the module. An input capacitance must be placed directly adjacent to the input C pin of the module, to minimize input ripple voltage and IN C 1000μF S Electrolytic ensure module stability. 2x100μF E.S.R.<0.1Ω Tantalum To minimize input voltage ripple, ceramic capacitors are @ 20°C 100kHz recommended at the input of the module. Figure 40 COM shows the input ripple voltage for various output voltages at 6A of load current with 1x10 µF or 1x22 µF ceramic NOTE: Measure input reflected ripple current with a simulated capacitors and an input of 12V. source inductance (L ) of 1μH. Capacitor C offsets TEST S possible battery impedance. Measure current as shown above. 450 400 Figure 37. Input Reflected Ripple Current Test Setup. 1x10uF COPPER STRIP 350 1x22uF 300 RESISTIVE Vo+ 250 LOAD 200 0.1uF 10uF 150 100 COM SCOPE USING 50 BNC SOCKET 0 GROUND PLANE 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Output Voltage (Vdc) Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact Figure 40. Input ripple voltage for various output resistance. voltages with 1x10 µF or 1x22 µF ceramic capacitors at Figure 38. Output Ripple and Noise Test Setup. the input (6A load). Input voltage is 12V. Output Filtering R R R R distribution contact contact distribution V (+) V TM IN O The 12V Pico TLynx 6A modules are designed for low output ripple voltage and will meet the maximum output ripple specification with 0.1 µF ceramic and 10 µF ceramic RLOAD V V IN O capacitors at the output of the module. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further R R R R distribution contact contact distribution COM COM reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change. NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact To reduce the output ripple and improve the dynamic resistance. response to a step load change, additional capacitance at the output can be used. Low ESR polymer and ceramic Figure 39. Output Voltage and Efficiency Test Setup. capacitors are recommended to improve the dynamic response of the module. Figure 41 provides output ripple V . I O O information for different external capacitance values at Efficiency = x 100 % η V . I IN IN various Vo and for a load current of 6A. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table. Optimal performance of the module can TM be achieved by using the Tunable Loop feature described later in this data sheet. May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 12 BATTERY Input Ripple Voltage (mVp-p) Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Feature Descriptions 90 1x10uF External Cap Remote Enable 80 1x47uF External Cap 2x47uF External Cap TM The 12V Pico TLynx 6A power modules feature an On/Off 70 4x47uF External Cap pin for remote On/Off operation. Two On/Off logic options 60 are available. In the Positive Logic On/Off option, (device code suffix “4” – see Ordering Information), the module turns 50 ON during a logic High on the On/Off pin and turns OFF 40 during a logic Low. With the Negative Logic On/Off option, (no device code suffix, see Ordering Information), the module 30 turns OFF during logic High and ON during logic Low. The On/Off signal is always referenced to ground. For either 20 On/Off logic option, leaving the On/Off pin disconnected will 10 turn the module ON when input voltage is present. 0 For positive logic modules, the circuit configuration for using 0.5 1.5 2.5 3.5 4.5 5.5 the On/Off pin is shown in Figure 42. When the external Output Voltage(Volts) transistor Q1 is in the OFF state, the internal PWM Enable signal is pulled high through an internal 1.5MΩ resistor and Figure 41. Output ripple voltage for various output the external pullup resistor and the module is ON. When voltages with external 1x10 µF, 1x47 µF, 2x47 µF or 4x47 transistor Q1 is turned ON, the On/Off pin is pulled low and µF ceramic capacitors at the output (6A load). Input is 20kΩ. the module is OFF. A suggested value for Rpullup voltage is 12V. VIN+ MODULE Safety Considerations Rpullup 1.5MEG For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., I ON/OFF UL 60950-1, CSA C22.2 No. 60950-1-03, and VDE 0850:2001- 12 (EN60950-1) Licensed. + 2.05K PWM Enable ON/OFF V ON/OFF For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input Q1 must meet SELV requirements. The power module has GND _ extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a fast-acting Figure 42. Circuit configuration for using positive On/Off fuse with a maximum rating of 6A in the positive input lead. logic. For negative logic On/Off modules, the circuit configuration is shown in Fig. 43. The On/Off pin should be pulled high with an external pull-up resistor (suggested value for the 4.5V to 14V input range is 20Kohms). When transistor Q2 is in the OFF state, the On/Off pin is pulled high, transistor Q1 is turned ON and the module is OFF. To turn the module ON, Q2 is turned ON pulling the On/Off pin low, turning transistor Q1 OFF resulting in the PWM Enable pin going high. May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 13 Ripple (mVp-p) Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current 16 VIN+ MODULE 14 12 Upper Limit Rpullup 1.5MEG 10 8 6 I ON/OFF PWM Enable 4 ON/OFF Q1 + Lower Limit 2 22K V ON/OFF 0 22K Q2 0.51 1.5 2 2.53 3.5 4 4.555.5 6 Output Voltage (V) GND _ Figure 44. Output Voltage vs. Input Voltage Set Point Figure 43. Circuit configuration for using negative On/Off Area plot showing limits where the output voltage can logic. be set for different input voltages. Without an external resistor between Trim and GND pins, Overcurrent Protection the output of the module will be 0.59Vdc. To calculate the value of the trim resistor, Rtrim for a desired output To provide protection in a fault (output overload) condition, the voltage, use the following equation: unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of   5.91 current-limit inception, the unit enters hiccup mode. The unit Rtrim = kΩ   operates normally once the output current is brought back into () Vo − 0.591   its specified range. Rtrim is the external resistor in kΩ Overtemperature Protection Vo is the desired output voltage. To provide protection in a fault condition, the unit is equipped Table 1 provides Rtrim values required for some common with a thermal shutdown circuit. The unit will shutdown if the output voltages. o overtemperature threshold of 140 C is exceeded at the thermal reference point Tref . The thermal shutdown is not intended as a Table 1 guarantee that the unit will survive temperatures beyond its V (V) Rtrim (KΩ) O, set rating. Once the unit goes into thermal shutdown it will then 0.6 656.7 wait to cool before attempting to restart. 1.0 14.45 Input Undervoltage Lockout 1.2 9.704 1.5 6.502 At input voltages below the input undervoltage lockout limit, 1.8 4.888 the module operation is disabled. The module will begin to 2.5 3.096 operate at an input voltage above the undervoltage lockout 3.3 2.182 turn-on threshold. 5.0 1.340 Output Voltage Programming TM The output voltage of the 12V Pico TLynx 6A modules can be By using a ±0.5% tolerance trim resistor with a TC of programmed to any voltage from 0.59dc to 5.5Vdc by ±100ppm, a set point tolerance of ±1.5% can be connecting a resistor between the Trim and GND pins of the achieved as specified in the electrical specification. module. Certain restrictions apply on the output voltage set point depending on the input voltage. These are shown in the Remote Sense Output Voltage vs. Input Voltage Set Point Area plot in Fig. 44. TM The 12V Pico TLynx 6A power modules have a Remote The Upper Limit curve shows that for output voltages of 0.9V Sense feature to minimize the effects of distribution and lower, the input voltage must be lower than the maximum losses by regulating the voltage at the SENSE pin. The of 14V. The Lower Limit curve shows that for output voltages of voltage between the SENSE pin and VOUT pin must not 3.8V and higher, the input voltage needs to be larger than the exceed 0.5V. Note that the output voltage of the module minimum of 4.5V. cannot exceed the specified maximum value. This includes the voltage drop between the SENSE and Vout pins. When the Remote Sense feature is not being used, connect the SENSE pin to the VOUT pin. May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 14 Input Voltage (v) Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Monotonic Start-up and Shutdown V (+) V (+) IN O TM The 12V Pico TLynx 6A modules have monotonic start- up and shutdown behavior for any combination of rated SENSE input voltage, output current and operating temperature ON/OFF range. LOAD TRIM Startup into Pre-biased Output R tri m TM The 12V Pico TLynx 6A modules can start into a GND prebiased output as long as the prebias voltage is 0.5V less than the set output voltage. Note that prebias Figure 45. Circuit configuration for programming output operation is not supported when output voltage voltage using an external resistor. sequencing is used. Voltage Margining Output Voltage Sequencing Output voltage margining can be implemented in the 12V Pico TM The 12V Pico TLynx 6A modules include a sequencing TM TLynx 6A modules by connecting a resistor, Rmargin-up, from the feature, EZ-SEQUENCE that enables users to implement Trim pin to the ground pin for margining-up the output voltage various types of output voltage sequencing in their and by connecting a resistor, R , from the Trim pin to margin-down applications. This is accomplished via an additional output pin for margining-down. Figure 46 shows the circuit sequencing pin. When not using the sequencing feature, configuration for output voltage margining. The POL either tie the SEQ pin to VIN or leave it unconnected. Programming Tool, available at www.lineagepower.com under the Design Tools section, also calculates the values of Rmargin-up When an analog voltage is applied to the SEQ pin, the and Rmargin-down for a specific output voltage and % margin. output voltage tracks this voltage until the output Please consult your local GE technical representative for reaches the set-point voltage. The final value of the SEQ additional details. voltage must be set higher than the set-point voltage of the module. The output voltage follows the voltage on Vo the SEQ pin on a one-to-one basis. By connecting Rmargin-down multiple modules together, multiple modules can track their output voltages to the voltage applied on the SEQ MODULE pin. Q2 For proper voltage sequencing, first, input voltage is Trim applied to the module. The On/Off pin of the module is left unconnected (or tied to GND for negative logic Rmargin-up modules or tied to VIN for positive logic modules) so that Rtrim the module is ON by default. After applying input voltage to the module, a minimum 10msec delay is required Q1 before applying voltage on the SEQ pin. This delay gives the module enough time to complete its internal power- GND up soft-start cycle. During the delay time, the SEQ pin should be held close to ground (nominally 50mV ± 20 mV). This is required to keep the internal op-amp out of Figure 46. Circuit Configuration for margining Output saturation thus preventing output overshoot during the voltage. start of the sequencing ramp. By selecting resistor R1 (see fig. 47) according to the following equation 24950 ohms, R1 = V − 0.05 IN the voltage at the sequencing pin will be 50mV when the sequencing signal is at zero. May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 15 Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current External capacitors are usually added to the output of MODULE VIN+ the module for two reasons: to reduce output ripple and noise (see Fig. 41) and to reduce output voltage deviations from the steady-state value in the presence of dynamic load current changes. Adding external capacitance however affects the voltage control loop of 499K the module, typically causing the loop to slow down with + sluggish response. Larger values of external capacitance OUT could also cause the module to become unstable. R1 TM - The Tunable Loop allows the user to externally adjust SEQ 10K the voltage control loop to match the filter network connected to the output of the module. The Tunable TM Loop is implemented by connecting a series R-C GND between the SENSE and TRIM pins of the module, as shown in Fig. 48. This R-C allows the user to externally Figure 47. Circuit showing connection of the sequencing adjust the voltage loop feedback compensation of the signal to the SEQ pin. module. After the 10msec delay, an analog voltage is applied to the SEQ pin and the output voltage of the module will track this voltage VOUT on a one-to-one volt bases until the output reaches the set- SENSE point voltage. To initiate simultaneous shutdown of the modules, the SEQ pin voltage is lowered in a controlled manner. RTUNE The output voltage of the modules tracks the voltages below their set-point voltages on a one-to-one basis. A valid input C O MODULE voltage must be maintained until the tracking and output CTUNE voltages reach ground potential. TM When using the EZ-SEQUENCE feature to control start-up of TRIM the module, pre-bias immunity during start-up is disabled. The RTrim pre-bias immunity feature of the module relies on the module GND being in the diode-mode during start-up. When using the EZ- TM SEQUENCE feature, modules goes through an internal set-up time of 10msec, and will be in synchronous rectification mode Figure. 48. Circuit diagram showing connection of when the voltage at the SEQ pin is applied. This will result in the RTUME and CTUNE to tune the control loop of the module. module sinking current if a pre-bias voltage is present at the output of the module. When pre-bias immunity during start-up TM is required, the EZ-SEQUENCE feature must be disabled. For TM additional guidelines on using the EZ-SEQUENCE feature please refer to Application Note AN04-008 “Application Guidelines for Non-Isolated Converters: Guidelines for Sequencing of Multiple Modules”, or contact the GE technical representative for additional information. Power Good TM The 12V Pico TLynx 6A modules provide a Power Good (PGOOD) signal that is implemented with an open-drain output to indicate that the output voltage is within the regulation limits of the power module. The PGOOD signal will be de-asserted to a low state if any condition such as overtemperature, overcurrent or loss of regulation occurs that would result in the output voltage going ±10% outside the setpoint value. The PGOOD terminal should be connected through a pullup resistor (suggested value 100KΩ) to a source of 5VDC or lower. TM Tunable Loop TM The 12V Pico TLynx 6A modules have a new feature that optimizes transient response of the module called Tunable TM Loop . May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 16 Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Recommended values of RTUNE and CTUNE for different output capacitor combinations are given in Tables 2 and 3. Table 2 shows the recommended values of RTUNE and CTUNE for different values of ceramic output capacitors up to 470uF that might be needed for an application to meet output ripple and noise requirements. Selecting R and C according to Table 2 will TUNE TUNE ensure stable operation of the module. In applications with tight output voltage limits in the presence of dynamic current loading, additional output capacitance will be required. Table 3 lists recommended values of RTUNE and CTUNE in order to meet 2% output voltage deviation limits for some common output voltages in the presence of a 3A to 6A step change (50% of full load), with an input voltage of 12V. Please contact your GE technical representative to obtain more details of this feature as well as for guidelines on how to select the right value of external R-C to tune the module for best transient performance and stable operation for other output capacitance values or input voltages other than 12V. Table 2. General recommended values of of RTUNE and CTUNE for Vin=12V and various external ceramic capacitor combinations. Co 1x47μF 2x47μF 4x47μF 6x47μF 10x47μF R 270 220 150 75 75 TUNE CTUNE 2200pF 4700pF 8200pF 12nF 18nF Table 3. Recommended values of RTUNE and CTUNE to obtain transient deviation of ≤2% of Vout for a 3A step load with Vin=12V. Vo 5V 3.3V 2.5V 1.8V 1.2V 0.6V 2x47μF + 3 x330μF Co 2x47μF 3x47μF 4x47μF 6x47μF 330μF Polymer Polymer R 220 180 150 120 100 100 TUNE CTUNE 3900pF 6800pF 10nF 12nF 15nF 120nF ΔV 87mV 57mV 43mV 32mV 23mV 12mV May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 17 Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Thermal Considerations Power modules operate in a variety of thermal environments; however, sufficient cooling should always be provided to help ensure reliable operation. Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure 49. The preferred airflow direction for the module is in Figure 50. 25.4_ Figure 50. Preferred airflow direction and location of Wind Tunnel (1.0) hot-spot of the module (Tref). PWBs Power Module Modules marked ruggedized with a “D” suffix operate up to an ambient of 105°C. For the remaining types de- rating curves for individual output voltages meet existing specifications up to 85°C. 76.2_ (3.0) x Probe Location for measuring 12.7_ airflow and (0.50) ambient temperature Air flow Figure 49. Thermal Test Setup. The thermal reference points, T used in the specifications are ref also shown in Figure 50. For reliable operation the temperatures o at these points should not exceed 120 C. The output power of the module should not exceed the rated power of the module (Vo,set x Io,max). Please refer to the Application Note “Thermal Characterization Process For Open-Frame Board-Mounted Power Modules” for a detailed discussion of thermal aspects including maximum device temperatures. May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 18 Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Shock and Vibration The ruggedized (-D version) of the modules are designed to withstand elevated levels of shock and vibration to be able to operate in harsh environments. The ruggedized modules have been successfully tested to the following conditions: Non operating random vibration: Random vibration tests conducted at 25C, 10 to 2000Hz, for 30 minutes each level, starting from 30Grms (Z axis) and up to 50Grms (Z axis). The units were then subjected to two more tests of 50Grms at 30 minutes each for a total of 90 minutes. Operating shock to 40G per Mil Std. 810F, Method 516.4 Procedure I: The modules were tested in opposing directions along each of three orthogonal axes, with waveform and amplitude of the shock impulse characteristics as follows: All shocks were half sine pulses, 11 milliseconds (ms) in duration in all 3 axes. Units were tested to the Functional Shock Test of MIL-STD-810, Method 516.4, Procedure I - Figure 516.4-4. A shock magnitude of 40G was utilized. The operational units were subjected to three shocks in each direction along three axes for a total of eighteen shocks. Operating vibration per Mil Std 810F, Method 514.5 Procedure I: The ruggedized (-D version) modules are designed and tested to vibration levels as outlined in MIL-STD-810F, Method 514.5, and Procedure 1, using the Power Spectral Density (PSD) profiles as shown in Table 1 and Table 2 for all axes. Full compliance with performance specifications was required during the performance test. No damage was allowed to the module and full compliance to performance specifications was required when the endurance environment was removed. The module was tested per MIL-STD- 810, Method 514.5, Procedure I, for functional (performance) and endurance random vibration using the performance and endurance levels shown in Table 4 and Table 5 for all axes. The performance test has been split, with one half accomplished before the endurance test and one half after the endurance test (in each axis). The duration of the performance test was at least 16 minutes total per axis and at least 120 minutes total per axis for the endurance test. The endurance test period was 2 hours minimum per axis. Table 4: Performance Vibration Qualification - All Axes PSD Level PSD Level PSD Level Frequency (Hz) Frequency (Hz) Frequency (Hz) (G2/Hz) (G2/Hz) (G2/Hz) 10 1.14E-03 170 2.54E-03 690 1.03E-03 30 5.96E-03 230 3.70E-03 800 7.29E-03 40 9.53E-04 290 7.99E-04 890 1.00E-03 50 2.08E-03 340 1.12E-02 1070 2.67E-03 90 2.08E-03 370 1.12E-02 1240 1.08E-03 110 7.05E-04 430 8.84E-04 1550 2.54E-03 130 5.00E-03 490 1.54E-03 1780 2.88E-03 140 8.20E-04 560 5.62E-04 2000 5.62E-04 Table 5: Endurance Vibration Qualification - All Axes PSD Level PSD Level PSD Level Frequency (Hz) Frequency (Hz) Frequency (Hz) (G2/Hz) (G2/Hz) (G2/Hz) 10 0.00803 170 0.01795 690 0.00727 30 0.04216 230 0.02616 800 0.05155 40 0.00674 290 0.00565 890 0.00709 50 0.01468 340 0.07901 1070 0.01887 90 0.01468 370 0.07901 1240 0.00764 110 0.00498 430 0.00625 1550 0.01795 130 0.03536 490 0.01086 1780 0.02035 140 0.0058 560 0.00398 2000 0.00398 May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 19 Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Example Application Circuit Requirements: Vin: 12V Vout: 1.8V Iout: 4.5A max., worst case load transient is from 3A to 4.5A ΔVout: 1.5% of Vout (27mV) for worst case load transient Vin, ripple 1.5% of Vin (50mV, p-p) Vout+ Vin+ VIN VOUT SENSE RTUNE MODULE + CI1 CI2 CO1 CTUNE ON/OFF TRIM RTrim GND CI1 22μF/16V ceramic capacitor (e.g. Murata GRM32ER61C226KE20) CI2 47μF/16V bulk electrolytic CO1 5 x 47μF/6.3V ceramic capacitor (e.g. Murata GRM31CR60J476ME19) CTune 12nF ceramic capacitor (can be 1206, 0805 or 0603 size) RTune 120 ohms SMT resistor (can be 1206, 0805 or 0603 size) RTrim 4.87kΩ SMT resistor (can be 1206, 0805 or 0603 size, recommended tolerance of 0.1%) May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 20 Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Mechanical Outline Dimensions are in millimeters and (inches). Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated] x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.) PIN FUNCTION 1 ON/OFF 2 VIN 3 GND 4 VOUT 5 SENSE 6 TRIM 7 GND 8 NC 9 SEQ 10 PGOOD PIN 8 PIN 7 May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 21 Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Recommended Pad Layout Dimensions are in millimeters and (inches). Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated] x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.) PIN 8 PIN 7 1.01 [0.040] x 1.01 [0.040] 7 places PIN FUNCTION 1 ON/OFF 2 VIN 3 GND 4 VOUT 5 SENSE 6 TRIM 7 GND 8 NC 9 SEQ 10 PGOOD May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 22 Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Packaging Details TM The 12V Pico TLynx 6A modules are supplied in tape & reel as standard. Modules are shipped in quantities of 400 modules per reel. All Dimensions are in millimeters and (in inches). Reel Dimensions: Outside Dimensions: 330.2 mm (13.00) Inside Dimensions: 177.8 mm (7.00”) Tape Width: 24.00 mm (0.945”) May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 23 Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current 300 Per J-STD-020 Rev. C Surface Mount Information Peak Temp 260°C 250 Pick and Place Cooling 200 TM Zone The 12V Pico TLynx 6A modules use an open frame * Min. Time Above 235°C 15 Seconds construction and are designed for a fully automated assembly 150 Heating Zone *Time Above 217°C process. The modules are fitted with a label designed to provide 1°C/Second 60 Seconds a large surface area for pick and place operations. The label 100 meets all the requirements for surface mount processing, as well as safety standards, and is able to withstand reflow 50 o temperatures of up to 300 C. The label also carries product information such as product code, serial number and the 0 Reflow Time (Seconds) location of manufacture. Figure 51. Recommended linear reflow profile using Nozzle Recommendations Sn/Ag/Cu solder. The module weight has been kept to a minimum by using open Post Solder Cleaning and Drying Considerations frame construction. Variables such as nozzle size, tip style, vacuum pressure and placement speed should be considered to Post solder cleaning is usually the final circuit-board optimize this process. The minimum recommended inside assembly process prior to electrical board testing. The nozzle diameter for reliable operation is 3mm. The maximum result of inadequate cleaning and drying can affect both nozzle outer diameter, which will safely fit within the allowable the reliability of a power module and the testability of the component spacing, is 7 mm. finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, Lead Free Soldering refer to Board Mounted Power Modules: Soldering and TM Cleaning Application Note (AN04-001). The 12V Pico TLynx 6A modules are lead-free (Pb-free) and RoHS compliant and fully compatible in a Pb-free soldering process. Failure to observe the instructions below may result in the failure of or cause damage to the modules and can adversely affect long-term reliability. Pb-free Reflow Profile Power Systems will comply with J-STD-020 Rev. C (Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 4-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The recommended linear reflow profile using Sn/Ag/Cu solder is shown in Fig. 51. Soldering outside of the recommended profile requires testing to verify results and performance. MSL Rating TM The 12V Pico TLynx 6A modules have a MSL rating of 2a. Storage and Handling The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices). Moisture barrier bags (MBB) with desiccant are required for MSL ratings of 2 or greater. These sealed packages should not be broken until time of use. Once the original package is broken, the floor life of the product at conditions of ≤ 30°C and 60% relative humidity varies according to the MSL rating (see J-STD- 033A). The shelf life for dry packed SMT packages will be a minimum of 12 months from the bag seal date, when stored at the following conditions: < 40° C, < 90% relative humidity. May 2, 2013 ©2013 General Electric Company. All rights reserved. Page 24 Reflow Temp (°C) Data Sheet GE TM 12V PicoTLynx 6A: Non-Isolated DC-DC Power Modules 4.5Vdc –14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Ordering Information Please contact your GE Sales Representative for pricing, availability and optional features. Table 6. Device Codes Input Output Output On/Off Device Code Sequencing Comcodes Voltage Range Voltage Current Logic APTS006A0X-SRZ 4.5 – 14Vdc 0.59 – 5.5Vdc 6A Negative Yes CC109126026 APTS006A0X4-SRZ 4.5 – 14Vdc 0.59 – 5.5Vdc 6A Positive Yes CC109126034 APXS006A0X-SRZ 4.5 – 14Vdc 0.59 – 5.5Vdc 6A Negative No CC109126001 APXS006A0X4-SRZ 4.5 – 14Vdc 0.59 – 5.5Vdc 6A Positive No CC109126018 APXS006A0X-25SRZ* 4.5 – 14Vdc 0.59 – 5.5Vdc 6A Negative No CC109142205 APXS006A0X-SRDZ 4.5 – 14Vdc 0.59 – 5.5Vdc 6A Negative No CC109150240 APTS006A0X-62SRZ* 4.5 – 14Vdc 0.59 – 5.5Vdc 6A Negative Yes CC109172755 * Special codes, consult factory before ordering Table 7. Coding Scheme TLynx Sequencing Input Output Output voltage On/Off Options ROHS family feature. voltage current logic Compliance range -D AP T S 006A0 X 4 -SR Z T = with Seq. S = 4.5 - 6.0A X = 4 = positive S = Surface D = 105C Z = ROHS6 14V programmable No entry = Mount operating X = w/o Seq. output negative R = Tape&Reel ambient, 40G operating shock as per MIL Std 810F Contact Us For more information, call us at USA/Canada: +1 888 546 3243, or +1 972 244 9288 Asia-Pacific: +86.021.54279977*808 Europe, Middle-East and Africa: +49.89.74423-206 India: +91.80.28411633 www.ge.com/powerelectronics May 2, 2013 ©2013 General Electric Company. All rights reserved. Version 1.15

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