GE CRITICAL POWER APXH003A0X4-SRZ

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Details

Part Number APXH003A0X4-SRZ
Manufacturer GE CRITICAL POWER
Category Capacitors »  DC-DC Converter
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Description

NON-ISOLATED DC/DC CONVERTERS 3A 2.4-5.5VIN .6-3.63VOUT POSLOGIC

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Specifications

Manufacturer GE Critical Power
Manufacturers Part # APXH003A0X4-SRZ
Industry Aliases APXH003A0X4-SRZ, CC109113321
Brand GE Critical Power
Packaging Tape and Reel
Series PicoTLynx
Factory Pack Quantity 400
Cooling Method Air-Cooled
Dimensions 0.48 x 0.48 x 0.25"
Efficiency 94.4%
Industry Industrial
Input Type DC
Mechanical Style Non-Isolated / POL
Mounting SMD/SMT
Operating Temperature - 40 to + 85°C
Output Amps 1 3 A
Package Type Open Frame
Subcategory DC-DC Converter

Datasheet

Download "APTH003A0X?TNR=Data%20Sheets|APTH003A0X|generic.pdf" (843 KiB)

Extracted Text

Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Features  Compliant to RoHS EU Directive 2002/95/EC (Z versions)  Compatible in a Pb-free or SnPb reflow environment (Z versions)  Wide Input voltage range (2.4Vdc-5.5Vdc)  Output voltage programmable from 0.6Vdc to 3.63 Vdc via external resistor TM  Tunable Loop to optimize dynamic output voltage response  Flexible output voltage sequencing EZ-SEQUENCE – APTH versions TM RoHS Compliant EZ-SEQUENCE  Remote sense Applications  Fixed switching frequency  Distributed power architectures  Output overcurrent protection (non-latching)  Intermediate bus voltage applications  Overtemperature protection  Telecommunications equipment  Remote On/Off  Servers and storage applications  Ability to sink and source current  Networking equipment  Cost efficient open frame design  Industrial equipment  Small size: 12.2 mm x 12.2 mm x 6.25 mm (0.48 in x 0.48 in x 0.25 in) Vin+ Vout+  Wide operating temperature range (-40°C to 85°C) VIN VOUT † SENSE  UL* 60950-1Recognized, CSA C22.2 No. 60950-1- ‡ 03 Certified, and VDE 0805:2001-12 (EN60950-1) RTUNE MODULE Licensed SEQ Cin  ISO** 9001 and ISO 14001 certified manufacturing Co CTUNE facilities ON/OFF TRIM Q1 RTrim GND Description TM The Pico TLynx 3A power modules are non-isolated dc-dc converters that can deliver up to 3A of output current. These modules operate over a wide range of input voltage (V = 2.4Vdc-5.5Vdc) and provide a precisely regulated output voltage IN from 0.6Vdc to 3.63Vdc, programmable via an external resistor. Features include remote On/Off, adjustable output voltage, over current and overtemperature protection, and output voltage sequencing (APTH versions). A new feature, the Tunable TM Loop , allows the user to optimize the dynamic response of the converter to match the load with reduced amount of output capacitance leading to savings on cost and PWB area. * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. ‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards September 11, 2013 ©2013 General Electric Company. All rights reserved. Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit Input Voltage All VIN -0.3 6 Vdc Continuous Sequencing Voltage APTH VSEQ -0.3 ViN, Max Vdc Operating Ambient Temperature All T -40 85 °C A (see Thermal Considerations section) Storage Temperature All T -55 125 °C stg Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Symbol Min Typ Max Unit Operating Input Voltage All V 2.4 5.5 Vdc IN ⎯ Maximum Input Current All IIN,max 3.5 Adc (VIN=2.4V to 5.5V, IO=IO, max ) Input No Load Current VO,set = 0.6 Vdc IIN,No load 26 mA (V = 5.0Vdc, I = 0, module enabled) V = 3.3Vdc I 75 mA IN O O,set IN,No load Input Stand-by Current All I 2.1 mA IN,stand-by (V = 5.0Vdc, module disabled) IN 2 2 Inrush Transient All It 1 A s Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; VIN =0 to All 25 mAp-p 5.5V I = I ; See Test Configurations) , O Omax Input Ripple Rejection (120Hz) All 40 dB CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 5A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information. September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 2 Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Electrical Specifications (continued) Parameter Device Symbol Min Typ Max Unit Output Voltage Set-point (with 0.5% tolerance for external All V -1.5 +1.5 % V O, set O, set resistor used to set output voltage) Output Voltage All V -3.0 ⎯ +3.0 % V O, set O, set (Over all operating input voltage, resistive load, and temperature conditions until end of life) Adjustment Range All VO 0.6 3.63 Vdc Selected by an external resistor Output Regulation (for V ≥ 2.5Vdc) O Line (VIN=VIN, min to VIN, max) All ⎯ +0.4 % VO, set Load (IO=IO, min to IO, max) All ⎯ 10 mV Output Regulation (for VO < 2.5Vdc) Line (VIN=VIN, min to VIN, max) All ⎯ 10 mV Load (I =I to I) All ⎯ 5 mV O O, min O, max Temperature (T =T to T) All 0.4 % V ref A, min A, max ⎯ O, set Remote Sense Range All 0.5 V Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max Co = 0.1μF // 10 μF ceramic capacitors) Peak-to-Peak (5Hz to 20MHz bandwidth) All ⎯ 20 35 mVpk-pk RMS 15 25 mVrms 1 External Capacitance TM Without the Tunable Loop ESR ≥ 1 mΩ All CO, max 0 ⎯ 47 μF TM With the Tunable Loop ESR ≥ 0.15 mΩ All CO, max 0 ⎯ 1000 μF ESR ≥ 10 mΩ All CO, max 0 ⎯ 3000 μF Output Current All I 0 3 Adc o Output Current Limit Inception (Hiccup Mode ) All I 200 % I O, lim o,max Output Short-Circuit Current All IO, s/c 0.12 Adc (VO≤250mV) ( Hiccup Mode ) Efficiency VO,set = 0.6Vdc η 81.2 % VIN= 3.3Vdc, TA=25°C VO, set = 1.2Vdc η 89.4 % I =I V = V V = 1.8Vdc η 91.4 % O O, max , O O,set O,set VO,set = 2.5Vdc η 93.9 % V = 5Vdc V = 3.3Vdc η 94.4 % IN O,set Switching Frequency All f ⎯ 600 ⎯ kHz sw Dynamic Load Response (dIo/dt=10A/μs; VIN = 5V; Vout = 1.5V, TA=25°C) Load Change from Io= 0% to 50% of Io,max; Co = 0 Peak Deviation All Vpk 90 mV Settling Time (Vo<10% peak deviation) All ts 20 μs Load Change from Io= 50% to 0% of Io,max: , Co = 0 Peak Deviation All V 100 mV pk Settling Time (Vo<10% peak deviation) All t 20 μs s 1 TM External capacitors may require using the new Tunable Loop feature to ensure that the module is stable as well as getting the TM best transient response. See the Tunable Loop section for details. September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 3 Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current General Specifications Parameter Min Typ Max Unit Calculated MTBF (IO=0.8IO, max, TA=40°C) Telcordia Issue 2 Method 1 Case 16,139,760 Hours 3 Weight ⎯ 1.55 (0.0546) ⎯ g (oz.) Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Units On/Off Signal Interface (VIN=VIN, min to VIN, max ; open collector or equivalent, Signal referenced to GND) Device is with suffix “4” – Positive Logic (See Ordering Information) Logic High (Module ON) Input High Current All IIH ⎯ 10 µA Input High Voltage All VIH 1.2 ⎯ VIN,max V Logic Low (Module OFF) Input Low Current All IIL 0.3 mA ⎯ ⎯ Input Low Voltage All VIL -0.3 ⎯ 0.3 V Device Code with no suffix – Negative Logic (See Ordering Information) (On/OFF pin is open collector/drain logic input with external pull-up resistor; signal referenced to GND) Logic High (Module OFF) Input High Current All IIH — — 1 mA Input High Voltage All VIH V – 1.6 — V Vdc IN IN, max Logic Low (Module ON) Input low Current All IIL — — 0.2 mA Input Low Voltage All VIL -0.2 — VIN – 1.6 Vdc Turn-On Delay and Rise Times (VIN=VIN, nom, IO=IO, max , VO to within ±1% of steady state) Case 1: On/Off input is enabled and then input power is All Tdelay — 2 — msec applied (delay from instant at which V = V until Vo = IN IN, min 10% of Vo, set) Case 2: Input power is applied for at least one second and All Tdelay — 2 — msec then the On/Off input is enabled (delay from instant at which Von/Off is enabled until Vo = 10% of Vo, set) Output voltage Rise time (time for Vo to rise from All Trise — 5 — msec 10% of Vo, set to 90% of Vo, set) o Output voltage overshoot (T = 25C 3.0 % V A O, set V = V to V ,I = I to I) IN IN, min IN, max O O, min O, max With or without maximum external capacitance Over Temperature Protection All Tref 140 °C (See Thermal Considerations section) Sequencing Delay time Delay from VIN, min to application of voltage on SEQ APTH TsEQ-delay 10 msec pin Tracking Accuracy (Power-Up: 2V/ms) APTH VSEQ –Vo 100 mV (Power-Down: 2V/ms) APTH VSEQ –Vo 100 mV (V to V ; I to I VSEQ < Vo) IN, min IN, max O, min O, max September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 4 Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Feature Specifications (cont.) Parameter Device Symbol Min Typ Max Units Input Undervoltage Lockout Turn-on Threshold All 2.2 Vdc Turn-off Threshold All 1.75 Vdc Hysteresis All 0.08 0.2 Vdc September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 5 Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Characteristic Curves TM o The following figures provide typical characteristics for the Pico TLynx 3A modules at 0.6Vo and at 25 C. 3.5 86 84 3 82 2.5 80 2 Vin=3.3V 78 Vin=5.5V Vin=2.4V 1.5 76 1 74 0.5 72 0 LFM 0 70 20 30 40 50 60 70 80 90 00.5 11.522.5 3 O OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 2. Derating Output Current versus Ambient Figure 1. Converter Efficiency versus Output Current. Temperature and Airflow. TIME, t (1μs/div) TIME, t (20μs /div) Figure 4. Transient Response to Dynamic Load Change Figure 3. Typical output ripple and noise (VIN = 5V, Io = Io,max). from 0% to 50% to 0% with V =5V. IN TIME, t (1ms/div) TIME, t (1ms/div) Figure 6. Typical Start-up Using Input Voltage (VIN = 5V, Io Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max). = Io,max). September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 6 ON/OFF VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VON/OFF (V) (2V/div) VO (V) (200mV/div) EFFICIENCY, η (%) VO (V) (20mV/div) OUTPUT CURRENT, OUTPUT VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE OUTPUT CURRENT, Io (A) IO (A) (1Adiv) VO (V) (100mV/div) VIN (V) (2V/div) VO (V) (200mV/div) Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Characteristic Curves (continued) TM o The following figures provide typical characteristics for the Pico TLynx 3A modules at 1.2Vo and at 25 C. 95 3.5 3 90 2.5 85 Vin=5.5V 2 Vin=3.3V 1.5 80 Vin=2.4V 1 75 0.5 0 LFM 0 70 20 30 40 50 60 70 80 90 0 0.5 1 1.5 2 2.5 3 O OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 8. Derating Output Current versus Ambient Figure 7. Converter Efficiency versus Output Current. Temperature and Airflow. TIME, t (1μs/div) TIME, t (20μs /div) Figure 10. Transient Response to Dynamic Load Change Figure 9. Typical output ripple and noise (VIN = 5V, Io = Io,max). from 0% to 50% to 0% with V =5V. IN TIME, t (1ms/div) TIME, t (1ms/div) Figure 12. Typical Start-up Using Input Voltage (VIN = 5V, Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max). Io = Io,max). September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 7 ON/OFF VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VON/OFF (V) (2V/div) VO (V) (500mV/div) EFFICIENCY, η (%) VO (V) (20mV/div) OUTPUT CURRENT, OUTPUT VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE I (A) (1Adiv) V (V) (100mV/div) OUTPUT CURRENT, Io (A) O O V (V) (2V/div) V (V) (500mV/div) IN O Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Characteristic Curves (continued) TM o The following figures provide typical characteristics for the Pico TLynx 3A modules at 1.8Vo and at 25 C. 95 3.5 3 90 2.5 Vin=5.5V Vin=3.3V 85 2 Vin=2.4V 1.5 80 1 75 0.5 0 LFM 0 70 20 30 40 50 60 70 80 90 0 0.5 1 1.5 2 2.5 3 O OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 14. Derating Output Current versus Ambient Figure 13. Converter Efficiency versus Output Current. Temperature and Airflow. TIME, t (1μs/div) TIME, t (20μs /div) Figure 16. Transient Response to Dynamic Load Change Figure 15. Typical output ripple and noise (VIN = 5V, Io = Io,max). from 0% to 50% to 0% with V =5V. IN TIME, t (1ms/div) TIME, t (1ms/div) Figure 18. Typical Start-up Using Input Voltage (VIN = 5V, Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max). Io = Io,max). September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 8 ON/OFF VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VON/OFF (V) (2V/div) VO (V) (500mV/div) EFFICIENCY, η (%) VO (V) (20mV/div) OUTPUT CURRENT, OUTPUT VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE OUTPUT CURRENT, Io (A) IO (A) (1Adiv) VO (V) (200mV/div) VIN (V) (2V/div) VO (V) (1V/div) Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Characteristic Curves (continued) TM o The following figures provide typical characteristics for the Pico TLynx 3A modules at 2.5Vo and at 25 C. 100 3.5 3 95 2.5 90 2 Vin=5.5V Vin=3.3V 85 Vin=3V 1.5 80 1 75 0.5 0 LFM 0 70 20 30 40 50 60 70 80 90 0 0.5 1 1.5 2 2.5 3 O OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 20. Derating Output Current versus Ambient Figure 19. Converter Efficiency versus Output Current. Temperature and Airflow. TIME, t (1μs/div) TIME, t (20μs /div) Figure 22. Transient Response to Dynamic Load Change Figure 21. Typical output ripple and noise (VIN = 5V, Io = Io,max). from 0% to 50% to 0% with V =5V. IN TIME, t (1ms/div) TIME, t (1ms/div) Figure 24. Typical Start-up Using Input Voltage (VIN = 5V, Figure 23. Typical Start-up Using On/Off Voltage (Io = Io,max). Io = Io,max). September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 9 ON/OFF VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VON/OFF (V) (5V/div) VO (V) (1V/div) EFFICIENCY, η (%) VO (V) (20mV/div) OUTPUT CURRENT, OUTPUT VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE I (A) (1Adiv) V (V) (200mV/div) OUTPUT CURRENT, Io (A) O O V (V) (2V/div) V (V) (1V/div) IN O Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Characteristic Curves (continued) TM o The following figures provide typical characteristics for the Pico TLynx 3A modules at 3.3Vo and at 25 C. 100 3.5 3 95 2.5 90 Vin=5.5V 2 Vin=5V 85 Vin=4V 1.5 80 1 75 0.5 0 LFM 0 70 20 30 40 50 60 70 80 90 0 0.5 1 1.5 2 2.5 3 O OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 26. Derating Output Current versus Ambient Figure 25. Converter Efficiency versus Output Current. Temperature and Airflow. TIME, t (1μs/div) TIME, t (20μs /div) Figure 28. Transient Response to Dynamic Load Change Figure 27. Typical output ripple and noise (VIN = 5V, Io = Io,max). from 0% 50% to 0% with V =5V. IN TIME, t (1ms/div) TIME, t (1ms/div) Figure 30. Typical Start-up Using Input Voltage (VIN = 5V, Figure 29. Typical Start-up Using On/Off Voltage (Io = Io,max). Io = Io,max). September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 10 ON/OFF VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VON/OFF (V) (2V/div) VO (V) (1V/div) EFFICIENCY, η (%) VO (V) (20mV/div) OUTPUT CURRENT, OUTPUT VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE OUTPUT CURRENT, Io (A) IO (A) (1Adiv) VO (V) (200mV/div) VIN (V) (2V/div) VO (V) (1V/div) Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Test Configurations Design Considerations Input Filtering CURRENT PROBE TO OSCILLOSCOPE TM The Pico TLynx 3A module should be connected to a low ac- LTEST impedance source. A highly inductive source can affect the V (+) IN stability of the module. An input capacitance must be placed 1μH directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. CIN C 1000μF S Electrolytic To minimize input voltage ripple, low-ESR ceramic capacitors 2x100μF E.S.R.<0.1Ω Tantalum are recommended at the input of the module. Figure 34 shows @ 20°C 100kHz the input ripple voltage for various output voltages at 3A of COM load current with 1x22 µF or 2x22 µF ceramic capacitors and an input of 5V. Figure 35 shows data for the 3.3Vin case, with NOTE: Measure input reflected ripple current with a simulated 1x22µF or 2x22µF of ceramic capacitors at the input. source inductance (L ) of 1μH. Capacitor C offsets TEST S possible battery impedance. Measure current as shown 60 above. 50 Figure 31. Input Reflected Ripple Current Test Setup. COPPER STRIP 40 RESISTIVE 30 Vo+ LOAD 20 10uF 0.1uF 1x22uF 10 COM 2x22uF SCOPE USING 0 BNC SOCKET 0.5 1 1.5 2 2.5 3 3.5 GROUND PLANE NOTE: All voltage measurements to be taken at the module Output Voltage (Vdc) terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals Figure 34. Input ripple voltage for various output voltages to avoid measurement errors due to socket contact with 1x22 µF or 2x22 µF ceramic capacitors at the input (3A resistance. load). Input voltage is 5V. Figure 32. Output Ripple and Noise Test Setup. 60 Rdistribution Rcontact Rcontact Rdistribution 50 V (+) V IN O 40 R LOAD 30 V VO IN 20 R R R R distribution contact contact distribution 1x22uF COM COM 10 2x22uF 0 NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then 0.5 1 1.5 2 2.5 3 Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Output Voltage (Vdc) Figure 35. Input ripple voltage in mV, p-p for various output Figure 33. Output Voltage and Efficiency Test Setup. voltages with 1x22 µF or 2x22 µF ceramic capacitors at the input (3A load). Input voltage is 3.3V. VO. IO Efficiency = x 100 % η V . I IN IN September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 11 BATTERY Input Ripple Voltage (mVp-p) Input Ripple Voltage (mVp-p) Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Output Filtering 20 TM The Pico TLynx 3A modules are designed for low output ripple voltage and will meet the maximum output ripple 15 specification with 0.1 µF ceramic and 10 µF ceramic capacitors at the output of the module. However, additional output filtering may be required by the system designer for a 1x10uF External Cap 10 number of reasons. First, there may be a need to further 1x47uF External cap reduce the output ripple and noise of the module. Second, 2x47uF External Cap the dynamic response characteristics may need to be 4x47uF external Cap 5 customized to a particular load step change. To reduce the output ripple and improve the dynamic 0 response to a step load change, additional capacitance at 0.511.522.5 3 the output can be used. Low ESR ceramic and polymer Output Voltage(Volts) capacitors are recommended to improve the dynamic response of the module. Figure 36 provides output ripple Figure 37. Output ripple voltage for various output voltages information for different external capacitance values at with external 1x10 µF, 1x47 µF, 2x47 µF or 4x47 µF ceramic various Vo and for load currents of 3A while maintaining an capacitors at the output (3A load). Input voltage is 3.3V. input voltage of 5V. Fig 37 shows the performance with a 3.3V input. For stable operation of the module, limit the Safety Considerations capacitance to less than the maximum output capacitance as specified in the electrical specification table. Optimal For safety agency approval the power module must be performance of the module can be achieved by using the installed in compliance with the spacing and separation Tunable Loop feature described later in this data sheet. requirements of the end-use safety agency standards, i.e., UL 60950-1, CSA C22.2 No. 60950-1-03, and VDE 0850:2001-12 30 (EN60950-1) Licensed. 25 For the converter output to be considered meeting the 20 requirements of safety extra-low voltage (SELV), the input must 1x10uF External Cap meet SELV requirements. The power module has extra-low 1x47uF External cap 15 voltage (ELV) outputs when all inputs are ELV. 2x47uF External Cap 4x47uF external Cap The input to these units is to be provided with a fast-acting 10 fuse with a maximum rating of 5A in the positive input lead. 5 Feature Descriptions 0 Remote On/Off 0.5 1 1.5 2 2.5 3 3.5 Output Voltage(Volts) TM The Pico TLynx 3A modules feature an On/Off pin for remote On/Off operation. Two On/Off logic options are available. In Figure 36. Output ripple voltage for various output the Positive Logic On/Off option, (device code suffix “4”- see voltages with external 1x10 µF, 1x47 µF, 2x47 µF or 4x47 µF Ordering Information), the module turns ON during a logic ceramic capacitors at the output (3A load). Input voltage is High on the On/Off pin and turns OFF during a logic Low. With 5V. the Negative Logic On/Off option, (no device code suffix, see Ordering Information), the module turns OFF during logic High and ON during logic Low. The On/Off signal is always referenced to ground. For either On/Off logic option, leaving the On/Off pin disconnected will turn the module ON when input voltage is present. For positive logic modules, the circuit configuration for using the On/Off pin is shown in Figure 38. When the external transistor Q1 is in the OFF state, Q2 is ON, the internal PWM Enable signal is pulled low and the module is ON. When transistor Q1 is turned ON, the On/Off pin is pulled low, Q2 is turned off and the internal PWM Enable signal is pulled high through the 100K internal pull-up resistor and the module is OFF. September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 12 Ripple(mVp-p) Ripple(mVp-p) Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current thermal reference point Tref . The thermal shutdown is not VIN+ intended as a guarantee that the unit will survive MODULE temperatures beyond its rating. Once the unit goes into thermal shutdown it will then wait to cool before attempting to 100K restart. 20K Input Undervoltage Lockout PWM Enable At input voltages below the input undervoltage lockout limit, I ON/OFF Q2 the module operation is disabled. The module will begin to ON/OFF operate at an input voltage above the undervoltage lockout + turn-on threshold. Q1 V 20K ON/OFF Output Voltage Programming _ TM The output voltage of the Pico TLynx 3A modules can be GND programmed to any voltage from 0.6Vdc to 3.63Vdc by connecting a resistor between the Trim and GND pins of the module. Certain restrictions apply on the output voltage set Figure 38. Circuit configuration for using positive On/Off point depending on the input voltage. These are shown in the logic. Output Voltage vs. Input Voltage Set Point Area plot in Fig. 40. The Upper Limit curve shows that the entire output voltage For negative logic On/Off modules, the circuit configuration is range is available with the maximum input voltage of 5.5V. The shown in Fig. 39. The On/Off pin should be pulled high with Lower Limit curve shows that for output voltages of 1.8V and an external pull-up resistor (suggested value for the 2.4V to higher, the input voltage needs to be larger than the minimum 5.5Vin range is 3.6Kohms). When transistor Q1 is in the OFF of 2.4V. state, the On/Off pin is pulled high and the module is OFF. 6 The On/Off threshold for logic High on the On/Off pin depends on the input voltage and its minimum value is VIN – 5 1.6V. To turn the module ON, Q1 is turned ON pulling the Upper Limit On/Off pin low. 4 3 VIN+ Lower Limit MODULE 2 Rpullup 100K 1 0 I ON/OFF 0.5 1 1.5 2 2.5 3 3.5 4 ON/OFF Output Voltage (V) + 2.05K PWM Enable V ON/OFF Figure 40. Output Voltage vs. Input Voltage Set Point Area plot showing limits where the output voltage can be set for Q1 20K different input voltages. Without an external resistor between Trim and GND pins, the GND _ output of the module will be 0.6Vdc. To calculate the value of the trim resistor, Rtrim for a desired output voltage, use the Figure 39. Circuit configuration for using negative On/Off following equation: logic.   1.2 Rtrim = kΩ   Overcurrent Protection () Vo − 0.6   To provide protection in a fault (output overload) condition, Rtrim is the external resistor in kΩ the unit is equipped with internal current-limiting circuitry Vo is the desired output voltage. and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit Table 1 provides Rtrim values required for some common operates normally once the output current is brought back output voltages. into its specified range. Table 1 Overtemperature Protection V (V) Rtrim (KΩ) O, set To provide protection in a fault condition, the unit is equipped 0.6 Open with a thermal shutdown circuit. The unit will shutdown if the o 1.0 3.0 overtemperature threshold of 140 C is exceeded at the September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 13 Input Voltage (v) Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current 1.2 2.0 Vo 1.5 1.333 Rmargin-down 1.8 1.0 2.5 0.632 MODULE 3.3 0.444 Q2 By using a ±0.5% tolerance trim resistor with a TC of Trim ±25ppm, a set point tolerance of ±1.5% can be achieved as specified in the electrical specification. The POL Rmargin-up Programming Tool available at www.lineagepower.com under the Design Tools section, helps determine the required Rtrim trim resistor needed for a specific output voltage. Q1 V + V + IN O GND SENSE ON/OFF Figure 42. Circuit Configuration for margining Output LOAD voltage TRIM Monotonic Start-up and Shutdown R trim TM The Pico TLynx 3A modules have monotonic start-up and shutdown behavior for any combination of rated input voltage, GND output current and operating temperature range. Fi Startup into Pre-biased Output gure 41. Circuit configuration for programming output voltage using an external resistor. TM The 5.5V Pico TLynx 6A modules can start into a prebiased output as long as the prebias voltage is 0.5V less than the set Remote Sense output voltage. Note that prebias operation is not supported TM when output voltage sequencing is used. The Pico TLynx 3A modules have a Remote Sense feature to minimize the effects of distribution losses by regulating Output Voltage Sequencing the voltage at the SENSE pin. The voltage between the SENSE pin and VOUT pin must not exceed 0.5V. Note that the TM The Pico TLynx modules include a sequencing feature, EZ- output voltage of the module cannot exceed the specified SEQUENCE that enables users to implement various types of maximum value. This includes the voltage drop between the output voltage sequencing in their applications. This is SENSE and Vout pins. When the Remote Sense feature is not accomplished via an additional sequencing pin. When not being used, connect the SENSE pin to the VOUT pin. using the sequencing feature, either tie the SEQ pin to VIN or leave it unconnected. Voltage Margining When an analog voltage is applied to the SEQ pin, the output Output voltage margining can be implemented in the Pico TM voltage tracks this voltage until the output reaches the set- TLynx 3A modules by connecting a resistor, Rmargin-up, from point voltage. The final value of the SEQ voltage must be set the Trim pin to the ground pin for margining-up the output higher than the set-point voltage of the module. The output voltage and by connecting a resistor, Rmargin-down, from the Trim pin to output pin for margining-down. Figure 42 shows voltage follows the voltage on the SEQ pin on a one-to-one volt basis. By connecting the SEQ pins of multiple modules the circuit configuration for output voltage margining. The together, all modules can track their output voltages to the POL Programming Tool, available at www.lineagepower.com voltage applied on the SEQ pin. under the Design Tools section, also calculates the values of Rmargin-up and Rmargin-down for a specific output voltage and % For proper voltage sequencing, first, input voltage is applied to margin. Please consult your local GE technical the module. The On/Off pin of the module is left unconnected representative for additional details. (or tied to GND for negative logic modules or tied to VIN for positive logic modules) so that the module is ON by default. After applying input voltage to the module, a minimum 10msec delay is required before applying voltage on the SEQ pin. This delay gives the module enough time to complete its internal power-up soft-start cycle. During the delay time, the SEQ pin should be held close to ground (nominally 50mV ± 20 mV). This is required to keep the internal op-amp out of September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 14 Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current saturation thus preventing output overshoot during the start of the sequencing ramp. By selecting resistor R1 (see fig. 43) External capacitors are usually added to the output of the according to the following equation module for two reasons: to reduce output ripple and noise (see Figures 36 and 37) and to reduce output voltage deviations from the steady-state value in the presence of 24950 R1 = ohms, dynamic load current changes. Adding external capacitance V − 0.05 IN however affects the voltage control loop of the module, typically causing the loop to slow down with sluggish the voltage at the sequencing pin will be 50mV when the response. Larger values of external capacitance could also sequencing signal is at zero. cause the module to become unstable. TM The Tunable Loop allows the user to externally adjust the voltage control loop to match the filter network connected to MODULE the output of the module. The Tunable Loop is implemented VIN+ by connecting a series R-C between the SENSE and TRIM pins of the module, as shown in Fig. 44. This R-C allows the user to externally adjust the voltage loop feedback compensation of the module. 499K + VOUT OUT R1 SENSE - SEQ RTUNE 10K C O MODULE GND CTUNE Figure 43. Circuit showing connection of the sequencing TRIM signal to the SEQ pin. RTrim GND After the 10msec delay, an analog voltage is applied to the SEQ pin and the output voltage of the module will track this voltage on a one-to-one volt bases until the output reaches the set-point voltage. To initiate simultaneous shutdown of Figure. 44. Circuit diagram showing connection of RTUME the modules, the SEQ pin voltage is lowered in a controlled and CTUNE to tune the control loop of the module. manner. The output voltage of the modules tracks the Recommended values of RTUNE and CTUNE for different output voltages below their set-point voltages on a one-to-one capacitor combinations are given in Tables 2, 3, 4 and 5. basis. A valid input voltage must be maintained until the Tables 2 and 4 show the recommended values of R and TUNE tracking and output voltages reach ground potential. C for different values of ceramic output capacitors up to TUNE 470uF that might be needed for an application to meet TM output ripple and noise requirements for 5Vin and 3.3Vin When using the EZ-SEQUENCE feature to control start-up respectively. Selecting R and C according to Table 2 TUNE TUNE of the module, pre-bias immunity during start-up is disabled. will ensure stable operation of the module. The pre-bias immunity feature of the module relies on the module being in the diode-mode during start-up. When TM In applications with tight output voltage limits in the presence using the EZ-SEQUENCE feature, modules goes through an of dynamic current loading, additional output capacitance internal set-up time of 10msec, and will be in synchronous will be required. Tables 3 and 5 list recommended values of rectification mode when the voltage at the SEQ pin is applied. R and C in order to meet 2% output voltage deviation TUNE TUNE This will result in the module sinking current if a pre-bias limits for some common output voltages in the presence of a voltage is present at the output of the module. When pre- 1.5A to 3A step change (50% of full load), with an input bias immunity during start-up is required, the EZ- TM voltage of 5Vin and 3.3Vin respectively SEQUENCE feature must be disabled. For additional TM guidelines on using the EZ-SEQUENCE feature please refer Please contact your GE technical representative to obtain to Application Note AN04-008 “Application Guidelines for more details of this feature as well as for guidelines on how to Non-Isolated Converters: Guidelines for Sequencing of select the right value of external R-C to tune the module for Multiple Modules”, or contact the GE technical representative best transient performance and stable operation for other for additional information. output capacitance values or input voltages other than 3.3 or 5V. Tunable Loop TM The 5V Pico TLynx 3A modules have a new feature that optimizes transient response of the module called Tunable TM Loop . September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 15 Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Table 2. General recommended values of of RTUNE and CTUNE for Vin=5V and various external ceramic capacitor combinations. Co 1x47μF 2x47μF 4x47μF 6x47μF 10x47μF RTUNE 33 33 33 33 33 C TUNE 6800pF 15nF 33nF 47nF 56nF Table 3. Recommended values of R and C to obtain TUNE TUNE transient deviation of ≤2% of Vout for a 1.5A step load with Vin=5V. Vo 3.3V 2.5V 1.8V 1.2V 0.6V 2 x 47μF Co 1 x 47μF 2 x 47μF 2 x 47μF 4 x 47μF +330μF Polymer R 33 33 33 33 33 TUNE C 6800pF 15nF 15nF 33nF 82nF TUNE ΔV 59mV 35mV 35mV 21mV 12mV Table 4. General recommended values of of R and C TUNE TUNE for Vin=3.3V and various external ceramic capacitor combinations. Co 1x47μF 2x47μF 4x47μF 6x47μF 10x47μF R TUNE 33 33 33 33 33 CTUNE 15nF 27nF 47nF 56nF 68nF Table 5. Recommended values of RTUNE and CTUNE to obtain transient deviation of ≤2% of Vout for a 1.5A step load with Vin=3.3V. Vo 2.5V 1.8V 1.2V 0.6V 4 x 47μF Co 2 x 47μF 2 x 47μF 4 x 47μF +330μF Polymer R 33 33 33 33 TUNE CTUNE 22nF 27nF 47nF 150nF ΔV 46mV 32mV 24mV 12mV September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 16 Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Thermal Considerations Power modules operate in a variety of thermal environments; however, sufficient cooling should always be provided to help ensure reliable operation. Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure 45. The preferred airflow direction for the module is shown in Figure 46. Figure 46. Preferred airflow direction and location of hot- spot of the module (Tref). 25.4_ Wind Tunnel (1.0) PWBs Power Module 76.2_ (3.0) x Probe Location for measuring 12.7_ airflow and (0.50) ambient temperature Air flow Figure 45. Thermal Test Setup. The thermal reference points, T used in the specifications ref are shown in Figure 46. For reliable operation the o temperatures at these points should not exceed 125 C. The output power of the module should not exceed the rated power of the module (Vo,set x Io,max). Please refer to the Application Note “Thermal Characterization Process For Open-Frame Board-Mounted Power Modules” for a detailed discussion of thermal aspects including maximum device temperatures. September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 17 Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Shock and Vibration The ruggedized (-D version) of the modules are designed to withstand elevated levels of shock and vibration to be able to operate in harsh environments. The ruggedized modules have been successfully tested to the following conditions: Non operating random vibration: Random vibration tests conducted at 25C, 10 to 2000Hz, for 30 minutes each level, starting from 30Grms (Z axis) and up to 50Grms (Z axis). The units were then subjected to two more tests of 50Grms at 30 minutes each for a total of 90 minutes. Operating shock to 40G per Mil Std. 810F, Method 516.4 Procedure I: The modules were tested in opposing directions along each of three orthogonal axes, with waveform and amplitude of the shock impulse characteristics as follows: All shocks were half sine pulses, 11 milliseconds (ms) in duration in all 3 axes. Units were tested to the Functional Shock Test of MIL-STD-810, Method 516.4, Procedure I - Figure 516.4-4. A shock magnitude of 40G was utilized. The operational units were subjected to three shocks in each direction along three axes for a total of eighteen shocks. Operating vibration per Mil Std 810F, Method 514.5 Procedure I: The ruggedized (-D version) modules are designed and tested to vibration levels as outlined in MIL-STD-810F, Method 514.5, and Procedure 1, using the Power Spectral Density (PSD) profiles as shown in Table 6 and Table 7 for all axes. Full compliance with performance specifications was required during the performance test. No damage was allowed to the module and full compliance to performance specifications was required when the endurance environment was removed. The module was tested per MIL-STD- 810, Method 514.5, Procedure I, for functional (performance) and endurance random vibration using the performance and endurance levels shown in Table 6 and Table 7 for all axes. The performance test has been split, with one half accomplished before the endurance test and one half after the endurance test (in each axis). The duration of the performance test was at least 16 minutes total per axis and at least 120 minutes total per axis for the endurance test. The endurance test period was 2 hours minimum per axis. Table 6: Performance Vibration Qualification - All Axes PSD Level PSD Level PSD Level Frequency (Hz) Frequency (Hz) Frequency (Hz) (G2/Hz) (G2/Hz) (G2/Hz) 10 1.14E-03 170 2.54E-03 690 1.03E-03 30 5.96E-03 230 3.70E-03 800 7.29E-03 40 9.53E-04 290 7.99E-04 890 1.00E-03 50 2.08E-03 340 1.12E-02 1070 2.67E-03 90 2.08E-03 370 1.12E-02 1240 1.08E-03 110 7.05E-04 430 8.84E-04 1550 2.54E-03 130 5.00E-03 490 1.54E-03 1780 2.88E-03 140 8.20E-04 560 5.62E-04 2000 5.62E-04 Table 7: Endurance Vibration Qualification - All Axes PSD Level PSD Level PSD Level Frequency (Hz) Frequency (Hz) Frequency (Hz) (G2/Hz) (G2/Hz) (G2/Hz) 10 0.00803 170 0.01795 690 0.00727 30 0.04216 230 0.02616 800 0.05155 40 0.00674 290 0.00565 890 0.00709 50 0.01468 340 0.07901 1070 0.01887 90 0.01468 370 0.07901 1240 0.00764 110 0.00498 430 0.00625 1550 0.01795 130 0.03536 490 0.01086 1780 0.02035 140 0.0058 560 0.00398 2000 0.00398 September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 18 Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Example Application Circuit Requirements: Vin: 3.3V Vout: 1.8V Iout: 2.25A max., worst case load transient is from 1.5A to 2.25A ΔVout: 1.5% of Vout (27mV) for worst case load transient Vin, ripple 1.5% of Vin (50mV, p-p) Vout+ Vin+ VIN VOUT SENSE RTUNE MODULE + CI1 CI2 CO1 CTUNE ON/OFF TRIM Q3 RTrim GND CI1 22μF/6.3V ceramic capacitor CI2 47μF/6.3V bulk electrolytic CO1 2 x 47μF/6.3V ceramic capacitor (e.g. Murata GRM31CR60J476ME19) CTune 27nF ceramic capacitor (can be 1206, 0805 or 0603 size) RTune 33 ohms SMT resistor (can be 1206, 0805 or 0603 size) RTrim 1kΩ SMT resistor (can be 1206, 0805 or 0603 size, recommended tolerance of 0.1%) September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 19 Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Mechanical Outline Dimensions are in millimeters and (inches). Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated] x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.) PIN FUNCTION 1 ON/OFF 2 VIN 3 GND 4 VOUT 5 SENSE 6 TRIM 7 GND 8 NC 9 SEQ PIN 10 10 NC PIN 8 PIN 7 September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 20 Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Recommended Pad Layout Dimensions are in millimeters and (inches). Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated] x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.) PIN 10 PIN 8 PIN 7 PIN FUNCTION 1 ON/OFF 2 VIN 3 GND 4 VOUT 5 SENSE 6 TRIM 7 GND 8 NC 9 SEQ 10 NC September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 21 Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Packaging Details TM The Pico TLynx 3A modules are supplied in tape & reel as standard. Modules are shipped in quantities of 400 modules per reel. All Dimensions are in millimeters and (in inches). Reel Dimensions: Outside Dimensions: 330.2 mm (13.00) Inside Dimensions: 177.8 mm (7.00”) Tape Width: 24.00 mm (0.945”) September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 22 Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current The recommended storage environment and handling Surface Mount Information procedures for moisture-sensitive surface mount packages is detailed in J-STD-033 Rev. A (Handling, Pick and Place Packing, Shipping and Use of Moisture/Reflow Sensitive TM Surface Mount Devices). Moisture barrier bags (MBB) with The Pico TLynx 3A modules use an open frame construction desiccant are required for MSL ratings of 2 or greater. and are designed for a fully automated assembly process. The These sealed packages should not be broken until time of modules are fitted with a label designed to provide a large use. Once the original package is broken, the floor life of surface area for pick and place operations. The label meets all the product at conditions of ≤ 30°C and 60% relative the requirements for surface mount processing, as well as humidity varies according to the MSL rating (see J-STD- safety standards, and is able to withstand reflow temperatures o 033A). The shelf life for dry packed SMT packages will be a of up to 300 C. The label also carries product information such minimum of 12 months from the bag seal date, when as product code, serial number and the location of manufacture. stored at the following conditions: < 40° C, < 90% relative Nozzle Recommendations humidity. 300 The module weight has been kept to a minimum by using open Per J-STD-020 Rev. C Peak Temp 260°C frame construction. Variables such as nozzle size, tip style, 250 vacuum pressure and placement speed should be considered to Cooling optimize this process. The minimum recommended inside 200 Zone nozzle diameter for reliable operation is 3mm. The maximum * Min. Time Above 235°C 15 Seconds nozzle outer diameter, which will safely fit within the allowable 150 Heating Zone *Time Above 217°C component spacing, is 7 mm. 1°C/Second 60 Seconds 100 Bottom Side / First Side Assembly 50 This module is not recommended for assembly on the bottom side of a customer board. If such an assembly is attempted, 0 Reflow Time (Seconds) components may fall off the module during the second reflow Fi process. If assembly on the bottom side is planned, please gure 47. Recommended linear reflow profile using contact GE for special manufacturing process instructions. Sn/Ag/Cu solder. Only ruggedized (-D version) modules with additional epoxy will Post Solder Cleaning and Drying Considerations work with a customer’s first side assembly. For other versions, first side assembly should be avoided Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The Lead Free Soldering result of inadequate cleaning and drying can affect both TM the reliability of a power module and the testability of the The Pico TLynx 3A modules are lead-free (Pb-free) and RoHS finished circuit-board assembly. For guidance on compliant and fully compatible in a Pb-free soldering process. appropriate soldering, cleaning and drying procedures, Failure to observe the instructions below may result in the refer to Board Mounted Power Modules: Soldering and failure of or cause damage to the modules and can adversely Cleaning Application Note (AN04-001). affect long-term reliability. Pb-free Reflow Profile Power Systems will comply with J-STD-020 Rev. C (Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 4-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The recommended linear reflow profile using Sn/Ag/Cu solder is shown in Fig. 47. Soldering outside of the recommended profile requires testing to verify results and performance. For questions regarding Land grid array(LGA) soldering, solder volume; please contact GE for special manufacturing process instructions MSL Rating TM The Pico TLynx 3A modules have a MSL rating of 2a. Storage and Handling September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 23 Reflow Temp (°C) Data Sheet GE TM PicoTLynx 3A: Non-Isolated DC-DC Power Modules 2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current Ordering Information Please contact your GE Sales Representative for pricing, availability and optional features. Table 8. Device Codes Input Output Output On/Off Device Code Sequencing Comcodes Voltage Range Voltage Current Logic APXH003A0X-SRZ 2.4 – 5.5Vdc 0.6 – 3.63Vdc 3A Negative No CC109113313 APXH003A0X4-SRZ 2.4 – 5.5Vdc 0.6 – 3.63Vdc 3A Positive No CC109113321 APXH003A0X-SRDZ 2.4 – 5.5Vdc 0.6 – 3.63Vdc 3A Negative No CC109158795 APTH003A0X-SRZ 2.4 – 5.5Vdc 0.6 – 3.63Vdc 3A Negative Yes CC109113338 APTH003A0X4-SRZ 2.4 – 5.5Vdc 0.6 – 3.63Vdc 3A Positive Yes CC109113346 APTH003A0X-SR 2.4 – 5.5Vdc 0.6 – 3.63Vdc 3A Negative Yes CC109147484 Table 9. Coding Scheme TLynx Sequencing Input Output Output On/Off logic Options ROHS Compliance family feature. voltage current voltage range AP T H 003A0 X 4 -SR -D Z T = with Seq. H = 2.4 – 3.0A X = 4 = positive S = Surface D = 105C Z = ROHS6 5.5V programmable No entry = Mount operating X = w/o Seq. output negative R = ambient, 40G Tape&Reel operating shock as per MIL Std 810F Contact Us For more information, call us at USA/Canada: +1 888 546 3243, or +1 972 244 9288 Asia-Pacific: +86.021.54279977*808 Europe, Middle-East and Africa: +49.89.74423-206 India: +91.80.28411633 www.ge.com/powerelectronics September 11, 2013 ©2013 General Electric Company. All rights reserved. Version 1.16

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