Data Sheet GE CAR0424FP front-end Input: 90Vac to 264Vac; Output: 24Vdc @ 400W; 5Vdc @ 1A Standby Features  Efficiency: exceeds 80plus “Gold” criteria  Universal input with PFC  No power de-rating at low range input  ON/OFF control of the 24Vdc output  Remote sense on the 24Vdc output  No minimum load requirements  5Vdc @ 1A Standby  Auto recoverable OC & OT protection  Operating temperature: 0 - 70C (de-rated above 50C)  Provisions for securing the power supply from either side Applications or the bottom  Forced air cooling  24Vdc distributed power architectures  EN60950-1 2006 +A12,2011  Routers/ VoIP/Soft and other Telecom Switches  UL60950-1, 2007  Mid to high-end Servers, ATE Equipment  IEC60950-1, 2005 +A1:2009 +A2:2013  CE mark§  CB certificate available  Meets FCC part 15, EN55022 Class B standards  Meets EN61000 immunity and transient standards  Shock & vibration: Meets IPC 9592 Class II standards Description The CAR0424FP Front-End provides highly efficient isolated power from worldwide input mains in a compact form factor. This power supply is ideal for applications where mid to light load efficiency is of key importance in order to reduce system power consumption during ‘typical’ operational conditions. * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. ‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V. § Intended for integration into end-user equipment. All the required procedures for CE marking of end-user equipment should be followed. (The CE mark is placed on selected products.) ** ISO is a registered trademark of the International Organization of Standards. March 25, 2015 ©2015 General Electric Company. All rights reserved. Data Sheet GE CAR0424FP front-end Input: 90Vac to 264Vac; Output: 24Vdc @ 400W; 5Vdc @ 5W Standby Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Symbol Min Max Unit Input Voltage: Continuous V 0 264 V IN AC 1 Operating Ambient Temperature T 0 70 °C A Storage Temperature Tstg -40 85 °C I/O Isolation voltage to Frame (100% factory Hi-Pot tested) 2121 V DC Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, load, and temperature conditions. INPUT Parameter Symbol Min Typ Max Unit Operational Range V 90 115/230 264 V IN AC F IN Frequency Range (ETSI 300-132-1 recommendation) 47 50/60 63 Hz Main Output Turn OFF 70 80 Main Outptut Turn ON VIN 75 85 VAC Hysteresis between turn OFF and turn ON 5 Maximum Input Current (VO= VO, set, IO=IO, max) VIN= 100VAC 4.6 IIN AAC 2.2 VIN= 208VAC Cold Start Inrush Current (Excluding x-caps, 25C, <10ms, I 37 A IN PEAK per ETSI 300-132) Efficiency (T =25C, V = 24V) VIN 115V / 230V amb O % 100% load  88 / 91 T 20 ms Holdup time (VOUT≥ 23.52VDC, TAMB 25C, IO=IO, max) Vin= 230VAC Leakage Current (VIN= 250VAC, FIN = 60Hz) IIN 3.5 mARMS Isolation Input/Output 3000 V AC Input/Frame 2121 V DC Output/Frame 100 VDC 24V MAIN OUTPUT dc Parameter Symbol Min Typ Max Unit 2 Output Power fan cooled 400 W 0 - W convection cooled 300 Factory Set default set point (full load, 115VAC, 25C) 23.95 24.00 24.05 VDC Overall regulation (Line, load, temperature) -2 +2 % 3 Ripple and noise 120 mVP-P V O Turn-ON overshoot +3.5 % Turn-ON delay 2 sec ON/OFF delay time 40 ms Turn-ON rise time (10 – 90% of V ) 500 ms OUT 1 See accompanying power derating table 2 450W for 1 minute, 10% duty cycle max 3 Measured across a 10µf tantalum and a 0.1µf ceramic capacitors in parallel. 20MHz bandwidth Page 2 March 25, 2015 ©2015 General Electric Company. All rights reserved. Data Sheet GE CAR0424FP front-end Input: 90Vac to 264Vac; Output: 24Vdc @ 400W; 5Vdc @ 5W Standby 24Vdc MAIN OUTPUT (continued) Parameter Symbol Min Typ Max Unit Transient response 50% step [10%-60%, 50% - 100%] -3.5 +3.5 %VO (dI/dt – 1A/µs, recovery 500µs) Maximum voltage drop of remote sense VO 0.25 VDC Overvoltage protection, latched 25.5 27.5 V DC (recovery by cycling OFF/ON via hardware) Output current 0 16.7 A DC I O Current limit 19 A DC STANDBY OUTPUT Parameter Symbol Min Typ Max Unit Set point VO 5.0 VDC Overall regulation (load, temperature, aging) VO -5 +5 % Ripple and noise 50 mV P-P Output current IO 0 1 ADC Overload protection - 110 150 % of FL General Specifications Parameter Min Typ Max Units Notes Full load, ; MTBF per TR-NWT-000332 method I, case III, Calculated Reliability, 25C 125,000 Hrs 250,000 Demonstrated Relability Service Life 10 Yrs Full load, excluding fans Weight Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Control and Status for additional information. (I < 20uA, I < 4mA) H L Parameter Symbol Min Typ Max Unit ON/OFF (pulled up internally to Vstdby by a 10kΩ resistor) Logic High (24VDC OFF) VIH 0.7VDD  Vstdby VDC Logic Low (24V ON) V 0 0.8 V DC IL  DC Interlock [short pin controlling presence of the 24V output] DC (pulled up internally to V by a 10kΩ resistor) stdby 24V output ON VI 0.7 Vstdby  Vstdby VDC 24V output OFF VI 0  0.4 VDC Power-OK (pulled up internally to V by a 10kΩ resistor) stdby Logic High (Output voltage is present) V 0.7 V V V OH stdby  stdby DC Logic Low (Output voltage is not present) V 0 0.4 V OL  DC (Output transitions LO 4ms before 24V drops below regulation) DC-OK (pulled up internally to Vstdby by a 10kΩ resistor) Logic High (24VDC Output is > 92% of nominal) VOH 0.7 Vstdby  Vstdby VDC Logic Low (Input out of range) V 0  0.4 V OL DC Page 3 March 25, 2015 ©2015 General Electric Company. All rights reserved. Data Sheet GE CAR0424FP front-end Input: 90Vac to 264Vac; Output: 24Vdc @ 400W; 5Vdc @ 5W Standby Environmental Specifications Parameter Min Typ Max Units Notes Ambient Temperature, fan cooled 0 50 °C Storage Temperature -30 60 °C Operating Altitude -152/500 3k/10k m/ft Non-operating Altitude -152/500 12k/40k m / ft Power Derating with Temperature 2.5 %/°C 50C to 70C Power Derating with Altitude 2.0 Above 1524 m/5000 ft C/301m C/1k ft Acoustic noise A distance of 1m @ 30C, linearly 45 dbA increases to < 50dbA @ 50C. Humidity Operating 30 95 % Relative humidity, non-condensing Storage 10 95 Shock and Vibration Meet IPC 9592 Class II, Section 5 requirements EMC Compliance Parameter Function Standard Level Criteria Test Conducted emissions EN55022, FCC part 15, CISP22 B 0.15 – 30MHz 4 5 Radiated emissions EN55022, FCC part 15, CISP22 B 30 – 10000MHz AC input Conducted harmonics EN61000-3-2 Compliant Flicker EN61000-3-3 Compliant Voltage dips EN61000-4-11 A -30%, 10ms B -60%, 100ms B -100%, 5sec AC input immunity Voltage surge EN61000-4-5 A 3.4kV, 1.2/50µs, common mode A 2.4kV, 1.2/50µs, differential mode Fast transients EN61000-4-4 B 5/50ns, 2kV (common mode) Conducted RF fields EN61000-4-6 A 130dBµV, 0.15-80MHz, 80% AM Enclosure Radiated RF fields EN61000-4-3 A 10V/m, 80-1000MHz, 80% AM immunity ESD EN61000-4-2 B 4kV contact, 8kV air Criteria Performance A No performance degradation B Temporary loss of function or degradation not requiring manual intervention C Temporary loss of function or degradation that may require manual intervention D Loss of function with possible permanent damage 4 Radiated emissions compliance is contingent upon the final system configuration. 5 Schaffner FN9222-15 external filter or equivalent may be used Page 4 March 25, 2015 ©2015 General Electric Company. All rights reserved. Data Sheet GE CAR0424FP front-end Input: 90Vac to 264Vac; Output: 24Vdc @ 400W; 5Vdc @ 5W Standby Characteristic Curves o The following figures provide typical characteristics at 25 C. OUTPUT CURRENT, I (A) OUTPUT CURRENT, I (A) O O Figure 1. Efficiency V : 230V, Freq: 60Hz. Figure 2. Output current limit profile IN TIME, T (5s/div) TIME Figure 3. Overvoltage shutdown Figure 4. Inrush performance 5ms/div. TIME, T (5ms /div) TIME, T (5s/div) Figure 5. 24V output PARD, full load, V = 240V . Figure 6. Start up V 90 V DC IN AC IN AC Page 5 March 25, 2015 ©2015 General Electric Company. All rights reserved. EFFICIENCY,  (%) OUTPUT VOLTAGE , V 50mV/div DC OUTPUT VOLTAGE, VO (5V/div) INPUT VOLTAGE 200V/div – Green 24VDC OUTPUT VOLTAGE - V (5v/div) – blue O INPUT CURRENT 5a/div - Orange OUTPUT VOLTAGE, V (V ) O DC 5VDC OUTPUT VOLTAGE – V (1v/div) - red O Data Sheet GE CAR0424FP front-end Input: 90Vac to 264Vac; Output: 24Vdc @ 400W; 5Vdc @ 5W Standby TIME T (10ms/div) TIME T (10ms/div) Figure 7. Holdup V – 90V Figure 8. ½ cycle ride-through V 140 V IN AC IN AC TIME, T ( 5ms/div) TIME, T (5ms/div) Figure 9. 24V Transient response 50% load step (50 – 100%) Figure 10. 24V Transient response 50% load step (100 – 50%) . TIME, T (200ms /div) Frequency Figure 11. 30% dip ride-through V 115 V Figure 12. Conducted Emissions IN AC Page 6 March 25, 2015 ©2015 General Electric Company. All rights reserved. 24V OUTPUT – VDC (5V/div) - blue OUTPUT VOLTAGE, V – (5V/div) - blue DC OUTPUT VOLTAGE , VDC 200mV/div - blue 5V OUTPUT – VDC (1V/div) - red OUTPUT VOLTAGE, V - (1V/DIV) - red DC OUTPUT CURRENT, IDC (5A/div) - orange OUTPUT VOLTAGE, VDC – (200mV/div) - blue 24V OUTPUT – VDC (5V/div) - blue OUTPUT CURRENT, IDC - (5A/DIV) - orange 5V OUTPUT – VDC (1V/div) - red dBuV Data Sheet GE CAR0424FP front-end Input: 90Vac to 264Vac; Output: 24Vdc @ 400W; 5Vdc @ 5W Standby Outline Drawing March 25, 2015 ©2015 General Electric Company. All rights reserved. Page 7 Data Sheet GE CAR0424FP front-end Input: 90Vac to 264Vac; Output: 24Vdc @ 400W; 5Vdc @ 5W Standby Connector Pin Assignments Input Connector: 3 position terminal block screw size #6-32 Output Connector: 2 separate bus bars screw size: #10-32 Signal Connector 8 pin connector TE: 640456-8 Mating connector TE: MTA Series Ordering Information Please contact your GE Sales Representative for pricing, availability and optional features. PRODUCT DESCRIPTION PART NUMBER CAR0424FPXXXZ01A Input: 90Vac to 264Vac; Output: 24Vdc @ 400W; 5Vdc @ 1A Standby CAR0424FPXXXZ01A Contact Us For more information, call us at USA/Canada: +1 877 546 3243, or +1 972 244 9288 Asia-Pacific: +86.021.54279977*808 Europe, Middle-East and Africa: +49.89.878067-280 http://www.geindustrial.com/products/critical-power March 25, 2015 ©2015 General Electric Company. All rights reserved. Page 8