I/O Modules Digital I/O Module Engineering Information I/O MODULES Our line of pluggable input and output modules transients, and have built-in RC snubber Standard 22.2 No. 14-95M and are documented ® provide a low cost, versatile method for networks for increased capability with inductive in CSA file LR38763. Additionally, OpenLine interconnecting real world analog and digital loads. modules were tested and passed CSA 22.2 signals to data acquisition, monitoring, or control No. 213-M1987 Class I, Div. 2 Groups A, B, C systems. All modules provide an optically DC output modules can operate DC loads over and D. Parts bearing the CE logo indicate isolated barrier between sensitive a wide voltage range and have built-in voltage conformance with EN50082-2 and EN50081-2 microprocessor or digital logic circuits and spike protection. (89/336/EEC EMC directive) as well as EN60950 field power devices. (61010-1) for the low voltage directive. Contact Grayhill for copies of our Declaration of DIGITAL INPUT MODULES ® In the G5 and OpenLine packages, analog Conformity or visit out website. Parts bearing Digital input modules are used to monitor the and digital I/O modules are available with the the TÜV logo indicate that they were the agency status of a load or a sensor (such as a limit same pin-out. This gives the flexibility of mixing which performed the EN60950 evaluation. switch, pressure switch, or temperature and matching module types on the same switch). The output of these modules is a logic mounting rack or base; making them perfect CONSTRUCTION AND LIFETIME level signal which corresponds to the status of in applications which require interface to a the device being monitored. A high level output WARRANTY variety of different sensors and loads. signal indicates the load is off (the switch is All of our I/O modules are hard potted with open). A low level output signal indicates the thermally conductive epoxy to withstand harsh The case color of the single point modules load is on (the switch is closed). Input modules industrial environments. The modules provide identify their function. The industry standard are designed to give fast, clean switching by optical isolation, immunity to mechanical shock for single point I/O module case colors is: providing filtering and hysteresis. and vibration, and operate over a wide Digital AC Output Module = Black Case temperature range. The module cases are a Digital DC Output Module = Red Case Input and output modules are compatible in solvent resistant thermoplastic which meets Digital AC Input Module = Yellow Case that the output of one can drive the input of the UL94-V-0 rating. The terminal pins are a tin- Digital DC Input Module = White Case other. plated copper wire. Component selection and surface mount construction allow low operating DIGITAL OUTPUT MODULES junction temperatures for long life. Superior UL, CSA AND CE APPROVALS Digital output modules are used to switch AC design, rigorous testing, and field data give us As one of the world's leading manufacturers of and DC loads such as solenoids, motors, or the confidence to back our I/O modules with I/O modules, we strive to assure that our lamps from logic signal levels. Their inputs are the industry's first lifetime warranty. products comply with all of the applicable directly compatible with TTL or CMOS interface international standards. In doing so, we believe circuitry. I/O MODULE WIRING your products will also be readily accepted and Analog and digital modules can be placed at easily certified. All modules shown in this AC output modules have zero voltage turn-on any I/O location, however, to minimize the section have been tested to UL Standard 508 of the load to greatly reduce generated EMI possibility of crosstalk and noise pickup it is a and are documented in UL file number E58632. and RFI. They are highly immune to electrical good practice to group similar module types Similarly, they have been tested to CSA together. 14 or 16 gauge wire is typically used to wire the field devices to the I/O rack terminal block. PART NUMBER EXPLANATION: Digital I/O Modules Module Type 70 = Digital Module, Standard Package 70G = Digital Module, G5 Package ® 70L = Digital Module, OpenLine Package 70M = Digital Module, Mini Package Function OAC = Digital Output AC ODC = Digital Output DC IAC = Digital Input AC 70M-ODC5A IDC = Digital Input DC Suffix AC Inputs: Blank = 120 Vac A = 220 Vac DC Inputs: Blank = 3-32 Vdc B = Fast Switching NP = 15-32 Vac/10-32 Vdc G = 35-60 Vac/Vdc D =2.5–28 Vdc K = 2.5-16 Vdc L = Inductive loads S = Dry Contacts AC Outputs: Blank = 120 Vac A = 220 Vac A-11 = Non-Zero Cross MA = 120 Vac, Manual Override A-5 = Normally Closed AMA = 240 Vac, Manual Override DC Outputs: Blank = 3-60 Vdc Fast A = 4-200 Vdc R = Dry Contact MA = 3-60 Vdc, Manual Override B = 3-60 Vdc, Low Leakage Logic Supply Voltage or Range ® Digital Modules: Blank = 4.5-28 Vdc (OpenLine ) 5 Vdc, 15 Vdc, 24 Vdc = Logic Supply Voltage (Standard, Mini, G5) Analog Modules: 4.75-5.25 Vdc I/O 2 Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com I/O Modules PIN 9 PIN 8 PIN 7 PIN 6 PIN 5 PIN 4 PIN 3 PIN 2 PIN 1 Digital I/O Modules Engineering Information ® DIMENSIONS: OpenLine Digital Modules Dimensions shown in inches (and millimeters). Tolerances are ± .010 (0,25) unless indicated otherwise. Module Type Output Input I/O Module Pin # Function Function 1 Output A+ Input A+ 2 Output A- Input A- 3 Output B+ Input B+ FUSE HOLDERS 4 Output B- Input B- (OUTPUTS ONLY) GREEN STATUS 5 Logic Gnd Logic Gnd LEDS 6 Vcc Vcc 7 Ch. A Input Ch. A Status 8 Ch. B Input Ch. B Status DATE 9 Module ID Module ID CODE .025 2.49 (0,635) (63,25) SQ. 2.23 .34 (56,64) .51 2.09 (53,09) (8,64) (12,95) .19 .22 .10 .03 (4,83) (5,59) (2,54) (0,76) .38 (9,65) .24 (6,10) .14 (3,56) 2.70 (68,58) Note: For PC board layout information, request Bulletin #745 DIMENSIONS: G5 Digital Modules Dimensions shown in inches (and millimeters). Tolerances are ± .010 (0,25) unless indicated otherwise. Input Modules Ouput Modules 1.90 (48,3) 1.90 (48,3) .46 .46 (11,7) (11,7) GREEN STATUS LED GREEN FUSE HOLDER STATUS LED 4-40 X 2-1/2" PHILLIPS HOLD- DOWN SCREW INCLUDED WITH EACH MODULE MAXIMUM TORQUE = 5 FT-LB 2.55 (64,8) 2.20 2.20 O .040/.042 (55,9) O .040/.042 (55,9) (1,02/1,07) (1,02/1,07) 53 4 2 1 .235 (5,97) 43 2 1 .235 (5,97) .20 (5,1) .20 (5,1) .40 (10,2) .40 (10,2) .90 (22,9) .20 (5,1) .20 (5,1) .90 (22,9) .15 (3,8) 1.15 (29,2) .15 (3,8) 1.15 (29,2) 1.35 (34,3) 1.35 (34,3) 1.55 (39,4) I/O 3 Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com I/O Modules Digital I/O Modules Engineering Information DIMENSIONS: Standard and Miniature Digital Modules Dimensions shown in inches (and millimeters). Tolerances are ± .010 (0,25) unless indicated otherwise. Standard Module Miniature Module 1.00 (25,4) .60 (15,2) .40 (10,2) 4–40 X 1-1/2" PHILLIPS HOLD- DOWN SCREW INCLUDED WITH EACH MODULE MAXIMUM TORQUE = 5 FT-LB 1.70 (43,2) 1.70 (43,2) 1.25 Ø .040/.042 1.00 (31,8) (1,02/1,07) Ø .040/.042 .235 ± .02 (25,4) (1,02/1,07) (6,0 ± 0,52) 54 3 2 1 54 3 2 1 .20 (5,1) .235 ±.020 (6,0 ± 0,52) .30 (7,6) .30 (7,6) .30 (7,6) .10 (2,5) .40 (10,2) .40 (10,2) OUTPUT OUTPUT .90 (22,9) .90 (22,9) MODULES MODULES 1.10 (27,9) 1.10 (27,9) HAVE ONLY HAVE ONLY TERMINALS TERMINALS 1.30 (33,0) 1.30 (33,0) NUMBER 1-4 NUMBER 1-4 WIRING DIAGRAM: Digital I/O Modules HOT LOAD DIGITAL 2 1 AC SUPPLY AC OUTPUT NEUTRAL + LOAD DIGITAL 2 1 DC SUPPLY DC OUTPUT – HOT DIGITAL 2 1 AC SUPPLY AC INPUT NEUTRAL + DIGITAL 2 1 DC SUPPLY DC INPUT – DIGITAL CONTACT 2 1 CLOSURE I/O Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com 4 I/O Modules Digital I/O Module Selection Chart I/O MODULE SIZE ® Miniature Standard G5 OpenLine Saves 35% Space Compatible Industry Size Two Channel, Fused Outputs, Fused Outputs, Integral LED Integral LED FUNCTION (Check Specifications for Input and Output combinations, Feature or Option availability.) Load Control Vcc Unique Options 120 Vac 5 Vdc Random Turn-on Digital 220 Vac 15 Vdc Normally Closed AC Output 24 Vdc Manual Override 4.5-28 Vdc Inductive Load Load Control Vcc Unique Options 60 Vdc 5 Vdc Dry Contacts Digital 200 Vdc 15 Vdc Manual Override DC Output 24 Vdc 4.5-28 Vdc Supply Vcc Input Voltage Unique Options 5 Vdc 120 Vac High DC Digital 15 Vdc 220 Vac Voltage AC Input 24 Vdc Input 4.5-28 Vdc Supply Vcc Input Voltage Unique Options 5 Vdc 3 to 32 Vdc 10 to 32 Vdc/ 15 Vdc 15 to 32 Vac Digital 24 Vdc 8 KHz Switching DC Input 4.5-28 Vdc 35 to 60 Vac/Vdc Contact Closure Module Calibrator/Programmer Test Digital digital I/O modules. The programmer connects to The field programmer can be used to test, I/O Modules ® a PC through an RS-232 serial port. Software is calibrate and transfer data to smart OpenLine included to communicate with smart I/O modules. modules. On-board switches also allow testing of ORDERING INFORMATION Part Number Description Programmer/Calibrator ® 70L-PROG Field programmer/calibrator for OpenLine I/O I/O 5 Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com