2.5mm Pitch Connector for Discrete Wire Connection DF1 Series ■Features 1. Board Mounting Height (Crimping Type) 10mm 2.5mm pitch connector achieves the low profile. 2. Insulation Displacement Area Protected by Protector (ID Type) The connector is structured to protect the insulation displacement connection area by the protector. Therefore, the connector has a strong tensile strength against the cable and prevents dusts. 3. Easy Connection by Easy Tool (ID Type) No expensive insulation displacement machine is needed. The connection can be established only by mating the cable into the protector and fastening it with the ID tool . 4. Intermediate Connection Possible (ID Type) For intermediate connection, the connector allows signal extraction during cabling. [Intermediate Connection] ■Applications FA equipment, measurement equipment B176 Jun.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved. DF1 Series●2.5mm Pitch Connector for Discrete Wire Connection ■Product Specifications (Note2) AWG 24 : 3A Operating Temperature Range -30 to +85ç Current rating Operating Moisture Range Cable Size AWG 26 : 2A -40 to 80% Rating (Note1) ( ) Note3 AWG 28 : 1A Storage Temperature Range -10 to +60ç ( ) Note3 Voltage rating 250V AC Storage Moisture Range -40 to 70% Item Specification Condition 1. Insulation Resistance 1000M ohms Min 500V DC 2. Withstanding voltage No flashover or insulation breakdown. 650V AC/1 minute 3. Contact Resistance 30m ohms Max 100mA 4. Insertor/Extraction Force MIN0.56N (57gf), MAX4.4N(450gf) Measure by the square steel pin with 0.635±0.002mm 5. Vibration No electrical discontinuity of 1μs or more Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 2 hours in each of the 3 directions. 6. Moisture Resistance Contact resistance: 30m ohms Max Insulation resistance: 1000M ohms Min 96 hours at temperature of 40ç and humidity of 90% to 95% (-55ç: 30 minutes ➝ 5~35ç: 10 minutes➝ 7. Temperature Cycle Contact resistance: 30m ohms max.Insulation resistance: 1000M ohms min. (-85ç: 30 minutes ➝ 5~35ç: 10 minutes) 5 cycles 8. Durability (Mating/un-mating) Contact resistance: 30m ohms max. Tin plating: 30 cycles Flow: 250ç for 10 seconds 9. Resistance to Soldering heat No deformation of components affecting performance. Manual soldering: 300ç for 3 seconds Note 1. The rated current will be changed according to cable sizes for use. For the header only, the rating is 3A. Note 2: Includes temperature rise caused by current flow. Note 3: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity range covers non conducting condition of installed connectors in storage, shipment or during transportation. Note 4: Information contained in this catalog represents general requirements for this Series. Contact us for the drawings and specifications for a specific part number shown. ■Material Product Part Material Finish Remarks Crimping Socket Insulator Polyamide Light Brown UL94V-0 Crimping Contact Contact Phosphor copper Tin plated ––––– Insulator Polyamide Light Brown UL94V-0 ID Socket Contact Phosphor copper Tin plated ––––– Insulator Polyamide Light Brown UL94V-0 Pin Header Contact Phosphor copper Tin plated ––––– Note:Hirose's tin-plated products takes measures against whisker. ■Ordering Information ●Connector q Series Name : DF1 t Contact Type w Number of Contact : 2 to 16, 20 C : Crimping socket DF1 - * S - 2.5 C e Connector Type R24 : AWG24 ID socket q wer t S: Socket R26 : AWG26 ID socket P: Pin Header R28 : AWG28 ID socket r Contact Pitch : 2.5mm DSA : Straight through hole DS : Right angle through hole ●Protector q Number of Contact : 2 to 16, 20 e Cable Clamp Size w Connector Type 1.05: UL1007 AWG26, 28 DF1 - * A 1.05 A: Discrete wire 1.33: UL1007 AWG24 qw e ●Contact q Applicable Cable Size w Packaging Type 2428: AWG 24 to 28 SCF : Socket contact, reel packaging / Tin plated DF1 - 2428SCF SC : Socket contact, bag packaging / Tin plated qw B177 Jun.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved. DF1 Series●2.5mm Pitch Connector for Discrete Wire Connection ■ID Socket (Open End Type) ●Applicable Cable Part Number Applicable Cable Jacket Diameter DF1-*S-2.5R24(05) UL1007 AWG24(11 pieces/0.16mm) 1.35 to 1.45mm Note:This convex portion is located (2 contacts: the center at one point)(3 to 6 contacts: as shown in the illustration)(more than 7 contacts: one center at DF1-*S-2.5R26(05) UL1007 AWG26( 7 pieces/0.16mm) 1.25 to 1.35mm one point added to the above illustration). DF1-*S-2.5R28(05) UL1007 AWG28( 7 pieces/0.127mm) 1.15 to 1.25mm (Tin plated annealing copper wire) ●AWG24 Cable Socket Size (Triangle Mark: Green) Unit: mm Part Number CL No. Number of Contacts A B RoHS Part Number CL No. Number of Contacts A B RoHS DF1-2S-2.5R24(05) 541-0039-2-05 2 8 2.5 DF1-10S-2.5R24(05) 541-0047-0-05 10 28 22.5 DF1-3S-2.5R24(05) 541-0040-1-05 3 10.5 5 DF1-11S-2.5R24(05) 541-0048-3-05 11 30.5 25 DF1-4S-2.5R24(05) 541-0041-4-05 4 13 7.5 DF1-12S-2.5R24(05) 541-0049-6-05 12 33 27.5 DF1-5S-2.5R24(05) 541-0042-7-05 5 15.5 10 DF1-13S-2.5R24(05) 541-0050-5-05 13 35.5 30 Yes Yes DF1-6S-2.5R24(05) 541-0043-0-05 6 18 12.5 DF1-14S-2.5R24(05) 541-0051-8-05 14 38 32.5 DF1-7S-2.5R24(05) 541-0044-2-05 7 20.5 15 DF1-15S-2.5R24(05) 541-0052-0-05 15 40.5 35 DF1-8S-2.5R24(05) 541-0045-5-05 8 23 17.5 DF1-16S-2.5R24(05) 541-0053-3-05 16 43 37.5 DF1-9S-2.5R24(05) 541-0046-8-05 9 25.5 20 DF1-20S-2.5R24(05) 541-0057-4-05 20 53 47.5 ●AWG26 Cable Socket Size (Triangle Mark: Light Blue) Unit: mm Part Number CL No. Number of Contacts A B RoHS Part Number CL No. Number of Contacts A B RoHS DF1-2S-2.5R26(05) 541-0058-7-05 2 8 2.5 DF1-10S-2.5R26(05) 541-0066-5-05 10 28 22.5 DF1-3S-2.5R26(05) 541-0059-0-05 3 10.5 5 DF1-11S-2.5R26(05) 541-0067-8-05 11 30.5 25 DF1-4S-2.5R26(05) 541-0060-9-05 4 13 7.5 DF1-12S-2.5R26(05) 541-0068-0-05 12 33 27.5 DF1-5S-2.5R26(05) 541-0061-1-05 5 15.5 10 DF1-13S-2.5R26(05) 541-0069-3-05 13 35.5 30 Yes Yes DF1-6S-2.5R26(05) 541-0062-4-05 6 18 12.5 DF1-14S-2.5R26(05) 541-0070-2-05 14 38 32.5 DF1-7S-2.5R26(05) 541-0063-7-05 7 20.5 15 DF1-15S-2.5R26(05) 541-0071-5-05 15 40.5 35 DF1-8S-2.5R26(05) 541-0064-0-05 8 23 17.5 DF1-16S-2.5R26(05) 541-0072-8-05 16 43 37.5 DF1-9S-2.5R26(05) 541-0065-2-05 9 25.5 20 DF1-20S-2.5R26(05) 541-0076-9-05 20 53 47.5 ●AWG28 Cable Socket Size (Triangle Mark: Red) Unit: mm Number of Contacts Number of Contacts Part Number CL No. A B RoHS Part Number CL No. A B RoHS DF1-2S-2.5R28(05) 541-0115-9-05 2 8 2.5 DF1-10S-2.5R28(05) 541-0123-7-05 10 28 22.5 DF1-3S-2.5R28(05) 541-0116-1-05 3 10.5 5 DF1-11S-2.5R28(05) 541-0124-0-05 11 30.5 25 DF1-4S-2.5R28(05) 541-0117-4-05 4 13 7.5 DF1-12S-2.5R28(05) 541-0125-2-05 12 33 27.5 DF1-5S-2.5R28(05) 541-0118-7-05 5 15.5 10 DF1-13S-2.5R28(05) 541-0126-5-05 13 35.5 30 Yes Yes DF1-6S-2.5R28(05) 541-0119-0-05 6 18 12.5 DF1-14S-2.5R28(05) 541-0127-8-05 14 38 32.5 DF1-7S-2.5R28(05) 541-0120-9-05 7 20.5 15 DF1-15S-2.5R28(05) 541-0128-0-05 15 40.5 35 DF1-8S-2.5R28(05) 541-0121-1-05 8 23 17.5 DF1-16S-2.5R28(05) 541-0129-3-05 16 43 37.5 DF1-9S-2.5R28(05) 541-0122-4-05 9 25.5 20 DF1-20S-2.5R28(05) 531-0133-0-05 20 53 47.5 Note:A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the products per bag. B178 Jun.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved. DF1 Series●2.5mm Pitch Connector for Discrete Wire Connection ■Protector Note 1.Product contact No. mark, however 2 and 3 contacts are not indicated. Note 2.Round hole to distinguish the protector A1.05 and 1.33 (DF1-*A1.05 only) Select the protector after inspecting the cable jacket diameter for use. Protector Type Applicable Jacket Diameter Recommended Cable DF1-*A1.33 Ø1.35 to Ø1.45 UL1007 AWG24 DF1-*A1.05 Ø1.1 to Ø1.35 UL1007 AWG26 28 indicates contact No. * ●AWG24 Cable Protector Size ●AWG26, 28 Cable Protector Size Unit: mm Unit: mm Part Number CL No. Number of Contacts A B C RoHS Part Number CL No. Number of Contacts A B C RoHS DF1- 2A1.33 541-0077-1 2 10 2.5 1.1 DF1- 2A1.05 541-0096-6 2 10 2.5 0.7 DF1- 3A1.33 541-0078-4 3 12.5 5 1.1 DF1- 3A1.05 541-0097-9 3 12.5 5 0.7 DF1- 4A1.33 541-0079-7 4 15 7.5 1.1 DF1- 4A1.05 541-0098-1 4 15 7.5 0.7 DF1- 5A1.33 541-0080-6 5 17.5 10 1.1 DF1- 5A1.05 541-0099-4 5 17.5 10 0.7 DF1- 6A1.33 541-0081-9 6 20 12.5 1.1 DF1- 6A1.05 541-0100-1 6 20 12.5 0.7 DF1- 7A1.33 541-0082-1 7 22.5 15 1.1 DF1- 7A1.05 541-0101-4 7 22.5 15 0.7 DF1- 8A1.33 541-0083-4 8 25 17.5 1.1 DF1- 8A1.05 541-0102-7 8 25 17.5 0.7 DF1- 9A1.33 541-0084-7 9 27.5 20 1.1 DF1- 9A1.05 541-0103-0 9 27.5 20 0.7 Yes Yes DF1-10A1.33 541-0085-0 10 30 22.5 1.1 DF1-10A1.05 541-0104-2 10 30 22.5 0.7 DF1-11A1.33 541-0086-2 11 32.5 25 1.1 DF1-11A1.05 541-0105-5 11 32.5 25 0.7 DF1-12A1.33 541-0087-5 12 35 27.5 1.1 DF1-12A1.05 541-0106-8 12 35 27.5 0.7 DF1-13A1.33 541-0088-8 13 37.5 30 1.1 DF1-13A1.05 541-0107-0 13 37.5 30 0.7 DF1-14A1.33 541-0089-0 14 40 32.5 1.1 DF1-14A1.05 541-0108-3 14 40 32.5 0.7 DF1-15A1.33 541-0090-0 15 42.5 35 1.1 DF1-15A1.05 541-0109-6 15 42.5 35 0.7 DF1-16A1.33 541-0091-2 16 45 37.5 1.1 DF1-16A1.05 541-0110-5 16 45 37.5 0.7 DF1-20A1.33 541-0095-3 20 55 47.5 1.1 DF1-20A1.05 541-0114-6 20 55 47.5 0.7 Note:A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the product per bag. B179 Jun.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved. DF1 Series●2.5mm Pitch Connector for Discrete Wire Connection ■Crimping Socket Photo: Contact Inserted. Note1:This convex portion is located (2 contacts: the center at one point)(3 to 6 contacts: as shown in the illustration)(more than 7 contacts: one center at one point added to the above illustration). Note 2.The terminal number indicates all contact numbers. Unit: mm Number of Contacts Number of Contacts Part Number CL No. A B RoHS Part Number CL No. A B RoHS DF1- 2S-2.5C 541-0136-9 2 8 2.5 DF1-11S-2.5C 541-0145-0 11 30.5 25 DF1- 3S-2.5C 541-0137-1 3 10.5 5 DF1-12S-2.5C 541-0146-2 12 33 27.5 DF1- 4S-2.5C 541-0138-4 4 13 7.5 DF1-13S-2.5C 541-0147-5 13 33.5 30 DF1- 5S-2.5C 541-0139-7 5 15.5 10 DF1-14S-2.5C 541-0148-8 14 38 32.5 Yes DF1- 6S-2.5C 541-0140-6 6 18 12.5 Yes DF1-15S-2.5C 541-0149-0 15 40.5 35 DF1- 7S-2.5C 541-0141-9 7 20.5 15 DF1-16S-2.5C 541-0150-0 16 43 37.5 DF1- 8S-2.5C 541-0142-1 8 23 17.5 DF1-18S-2.5C 541-0152-5 18 48 42.5 DF1- 9S-2.5C 541-0143-4 9 25.5 20 DF1-20S-2.5C 541-0154-0 20 53 47.5 DF1-10S-2.5C 541-0144-7 10 28 22.5 Note:A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the product per bag. ■Crimping Contact for Socket Part Number CL No. Packaging Type Number of Contacts Finish RoHS DF1-2428SCF 541-0134-3 Reel 10000 Tin plating Yes DF1-2428SC 541-0135-6 Bag 100 1.85 2.5 ●Applicable Cable (Tin Plated Annealing Copper Wire) 1.9 Conductor Size (wire construction) Jacket Diameter AWG24 (11 cores/0.16mm) AWG26 ( 7 cores/0.16mm) Ø0.9 to Ø1.5mm AWG28 (07 cores/1.24mm) Note:If other cables are used instead of the applicable cable, contact Hirose sales department. ●Recommended Cable UL1061, UL1007 Ø 1.5 ●Strip Length 1.9 to 2.4mm BApplicable Crimping Tool 6.5 Type Part Number CL No. Applicable Contact Applicator AP105-DF1-2428S 901-4538-8 DF1-2428SCF Press Main Unit CM-105 901-0005-4 --------------- Manual Crimping Tool DF1-T2428S 550-0102-8 DF1-2428SC Extraction Tool Flat-bladed screwdriver, 0.75 mm max, blade width. Note 1: If a trouble has occurred due to tools which are not designated by Hirose, Hirose won't guarantee any product. Note 2: Refer to tecknical specification for work method of extraction tool. B180 Jun.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 5.9 0.6 0.9 1.5 2.2 1.5 1.5 3 2.2 DF1 Series●2.5mm Pitch Connector for Discrete Wire Connection ■Pin Header Right Angle Type + 0.1 ●Board Through-hole Diameter : 1.1+ ş 0 Unit: mm Number of Contacts Number of Contacts Part Number CL No. A B C RoHS Part Number CL No. A B C RoHS DF1- 2P-2.5DS(05) 541-0020-4-05 2 7.5 3.8 2.5 DF1-11P-2.5DS(05) 541-0029-9-05 11 30 26.3 25 DF1- 3P-2.5DS(05) 541-0021-7-05 3 10 6.3 5 DF1-12P-2.5DS(05) 541-0030-8-05 12 32.5 28.8 27.5 DF1- 4P-2.5DS(05) 541-0022-0-05 4 12.5 8.8 7.5 DF1-13P-2.5DS(05) 541-0031-0-05 13 35 31.3 30 DF1- 5P-2.5DS(05) 541-0023-2-05 5 15 11.3 10 DF1-14P-2.5DS(05) 541-0032-3-05 14 37.5 33.8 32.5 Yes DF1- 6P-2.5DS(05) 541-0024-5-05 6 17.5 13.8 12.5 Yes DF1-15P-2.5DS(05) 541-0033-6-05 15 40 36.3 35 DF1- 7P-2.5DS(05) 541-0025-8-05 7 20 16.3 15 DF1-16P-2.5DS(05) 541-0034-9-05 16 42.5 38.8 37.5 DF1- 8P-2.5DS(05) 541-0026-0-05 8 22.5 18.8 17.5 DF1-18P-2.5DS(05) 541-0036-4-05 18 47.5 43.8 42.5 DF1- 9P-2.5DS(05) 541-0027-3-05 9 25 21.3 20 DF1-20P-2.5DS(05) 541-0038-0-05 20 52.5 48.8 47.5 DF1-10P-2.5DS(05) 541-0028-6-05 10 27.5 23.8 22.5 Note 1.A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the product per bag. Note 2.The socket applicable to the 18 contact connector is only crimping type. ■Pin Header Straight Type +0.1 ●Board Through-hole Diameter : 1.1+ ş 0 Unit: mm Part Number CL No. Number of Contacts A B C RoHS Part Number CL No. Number of Contacts A B C RoHS DF1- 2P-2.5DSA(05) 541-0001-0-05 2 7.5 3.8 2.5 DF1-11P-2.5DSA(05) 541-0010-0-05 11 30 26.3 25 DF1- 3P-2.5DSA(05) 541-0002-2-05 3 10 6.3 5 DF1-12P-2.5DSA(05) 541-0011-3-05 12 32.5 28.8 27.5 DF1- 4P-2.5DSA(05) 541-0003-5-05 4 12.5 8.8 7.5 DF1-13P-2.5DSA(05) 541-0012-6-05 13 35 31.3 30 DF1- 5P-2.5DSA(05) 541-0004-8-05 5 15 11.3 10 DF1-14P-2.5DSA(05) 541-0013-9-05 14 37.5 33.8 32.5 Yes DF1- 6P-2.5DSA(05) 541-0005-0-05 6 17.5 13.8 12.5 Yes DF1-15P-2.5DSA(05) 541-0014-1-05 15 40 36.3 35 DF1- 7P-2.5DSA(05) 541-0006-3-05 7 20 16.3 15 DF1-16P-2.5DSA(05) 541-0015-4-05 16 42.5 38.8 37.5 DF1- 8P-2.5DSA(05) 541-0007-6-05 8 22.5 18.8 17.5 DF1-18P-2.5DSA(05) 541-0017-0-05 18 47.5 43.8 42.5 DF1- 9P-2.5DSA(05) 541-0008-9-05 9 25 21.3 20 DF1-20P-2.5DSA(05) 541-0019-5-05 20 52.5 48.8 47.5 DF1-10P-2.5DSA(05) 541-0009-1-05 10 27.5 23.8 22.5 Note 1.A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the product per bag. Note 2.The socket applicable to the 18 contacts connector is only crimping type. B181 Jun.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved. DF1 Series●2.5mm Pitch Connector for Discrete Wire Connection BDF1 Connection Press Part Number CL No. Height Width Depth Weight DF1 Connection Press HP513 550-0134-4 200mm 260mm 250mm 3.7kg Note:The intermediate connection can be established by removing the cable cuttingblade of this press machine. Note:Select a protector after inspecting a cable Jacket diameter for use. Protector Type Applicable Jacket Diameter Recommended Cable DF1 Connection Press HP513 DF1-*A1.33 Ø1.35 to Ø1.45 UL1007 AWG24 DF1-*A1.05 Ø1.1 to Ø1.35 UL1007 AWG26, 28 indicates contact No. * BDF1 Cable Crimper Part Number CL No. DF1 Cable Crimper 550-0130-3 DF1 Cable Crimper Used to install the cable in the protector. BPrecautions 1. Recommended Soldering Condition Flow: 250ç for 10 seconds Manual soldering: 300ç for 3 seconds 2. Cleaning Condition Refer to Nylon Connector Use Hand book. 3. Connection Condition [Crimping] Refer to Nylon Connector Use Hand book. [ID] ●For the insulation displacement tool, set a set of connector per insulation displacement. If more than 2 connectors have been set, they interrupt each other, which will cause an insulation displacement failure. ●After the insulation displacement, make sure that the locks on both protector sides are completely activated. 4. Precation Slight variations in color of the plastic compounds do not affect form, fit or function of the connector. 5. Precation Refer to Nylon Connector Use Hand book. B182 Powered by TCPDF (www.tcpdf.org) Jun.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.