Terminal Blocks Terminal Blocks BN Power Blocks BN Series Key features of the BN series include: • Power blocks (BN200 and BN400) up to 350A are available for DIN rail or direct mounting on panel surfaces UL Recognized CSA CertiŢed File No. E78117 File No. LR64803 File No. J9551516 SpeciŢcations Power Blocks BN200NW# BN400NW# BN200NW#K BN400NW#K Part Numbers (replace # with the (replace # with the (replace # with the (replace # with the number of poles) number of poles) number of poles) number of poles) Appearance See dimension table on See dimension table on See dimension table on See dimension table on Width page P-8 page P-8 page P-8 page P-8 Approvals UL, CSA, TUV UL, CSA, TUV UL, CSA, TUV UL, CSA, TUV No. of Poles 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 2 2 2 2 Wire Sizes 0000 AWG (100mm ) 400 mcm (200mm ) 0000 AWG (100mm ) 400 mcm (200mm ) 600V / 200A 600V / 350A 600V / 200A 600V / 350A Current M10 stud M12 stud M10 stud M12 stud Size Terminals 17mm hex 19mm hex 17mm hex 19mm hex Type 35mm DIN rail 35mm DIN rail Surface Surface Mounting 21 - 28 38 - 49 21 - 28 38 - 49 (N-m) Terminal Torque 186 - 249 337 - 435 186 - 249 337 - 435 (in-lbs.) BNL-8 BNL-8 — — DIN Rail Stop Included Included Included Included Dust Cover P Included Included Included Included Marking Strip BNDN1000 aluminum DIN rails are available in 1 meter lengths. www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC P-7 Specifications BN Power Blocks Terminal Blocks Dimensions: Part No. Diagram A I 0.059" C (1.5mm) B Dust Cover D BN200NW E BN400NW G H F Part No. No. of poles Dim A Dim B Dim C Dim D Dim E Dim F Dim G Dim H Dim I 3.04" 1.44" 1.29" 0.156" Terminal 1.33" 2.59" 2.56" 3.51" 2-Pole (78mm) (37mm) (33mm) (4mm) stud M10 (34mm) (66.5mm) (65mm) (90mm) 4.49" 1.44" 1.29" 0.156" Terminal 1.33" 2.59" 2.56" 3.51" BN200NW 3-Pole (115mm) (37mm) (33mm) (4mm) stud M10 (34mm) (66.5mm) (65mm) (90mm) 5.93" 1.44" 1.29" 0.156" Terminal 1.33" 2.59" 2.56" 3.51" 4-Pole (152mm) (37mm) (33mm) (4mm) stud M10 (34mm) (66.5mm) (65mm) (90mm) 4.41" 2.22" 2.03" 0.195" Terminal 1.48" 3.18" 3.12" 4.68" 2-Pole (113mm) (57mm) (52mm) (5mm) stud M12 (38mm) (81.5mm) (80mm) (120mm) 6.86" 2.22" 2.03" 0.195" Terminal 1.48" 3.18" 3.12" 4.68" BN400NW 3-Pole (176mm) (57mm) (52mm) (5mm) stud M12 (38mm) (81.5mm) (80mm) (120mm) 9.09" 2.22" 2.03" 0.195" Terminal 1.48" 3.18" 3.12" 4.68" 4-Pole (233mm) (57mm) (52mm) (5mm) stud M12 (38mm) (81.5mm) (80mm) (120mm) Part No. Diagram Mounting Hole Dimensions A 3.51" (90mm) 0.059" H (1.5mm) I Dust Cover E J M6 (4 screws) 1.17" L K + BN200NW#K F (30mm) BN400NW#K G D B 1.17" (30mm) C 1.79" (46mm) No. of Part No. Dim A Dim B Dim C Dim D Dim E Dim F Dim G Dim H Dim I Dim J Dim K Dim L Poles 3.04" 3.9" 4.52" 3.9" 2- (78mm) (100mm) (116mm) (100mm) Ş Termi- 4.49" 5.34" 5.97" 5.34" 0.312" 1.33" 1.44" 1.29" 0.156" 2.59" 2.54" BN200NW#K 3- nal stud (115mm) (137mm) (153mm (137mm) (8mm) (34mm) (37mm) (33mm) (4mm) (66.5mm) (65mm) M10 3 holes 5.93" 6.79" 7.41" 6.79" P 4- (152mm) (174mm) (190mm) (174mm) 4.64" 5.54" 6.16" 5.54" 2- (119mm) (142mm) (158mm) (142mm) Ş Termi- 6.86" 7.76" 8.39" 7.76" 0.312" 1.48" 2.22" 2.03" 0.195" 3.21" 3.12" BN400NW#K 3- nal stud (176mm) (199mm) (215mm) (199mm) (8mm) (38mm) (57mm) (52mm) (5mm) (81.5mm) (80mm) M12 3 holes 9.09" 9.98" 10.61" 9.98" 4- (233mm) (256mm) (272mm) (256mm) P-8 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC Terminal Blocks Accessories Terminal Blocks Accessories Part Numbers: End Plates, DIN Rail Stops, Stand-Offs, DIN Rail and Dust Covers Description Appearance Use with Part No. Remarks BNH10W BNH15MW BNE15W BNH15LW BNH30W BNE30W BNF10SW BNF10NW BNE20 End Plates BNF10DW BNH50W BNE50W BN75W BNE75W BN150W BNE150W BNDH15W BNDE15W BNH10W BNH15MW BNH15LW BNH30W BNH50W BNF10SW 1. DIN rail stops prevent BNF10NW BNL5 side-to-side movement. BNF10DW (small) BA111T 2. The BNL-5 width is 0.375" (9.5mm). BA211T BA311T BA411S BAF111SU BAF111SDU DIN 1. DIN rail stops prevent Rail Stops side-to-side movement. BN75W BNL6 2. The BNL-6 width is 0.375" (9.5mm). BN150W (medium) 3. To Ţrmly stabilize these higher proŢle terminal blocks, the BNL-6 has a higher proŢle than the BNL-5. 1. DIN rail stops prevent side-to-side movement. BNDH15W BNL8 BN200NW# (large) 2. The BNL-8 width is 0.571" (14.5mm). BN400NW# 3. # = number of poles. BNS3 1.46" (37mm) height DIN Rail All series Stand-Offs BNS4 3.03" (77mm) height 1. For calculating the rail lengths BNDN1000 required, see the instructions on DIN Rail All series (length 39.37" page P-18. P (1m)) 2. The DIN rail material is aluminum. BNDH15W BNH10W BNH15MW BNC230 BNC230 BNC320 BNC420 BNC520 BNC820 BNC1000 BNH15LW BNH30W The overall length is 39.37" (1,000mm). BNH50W BNC320 Dust Covers The material is polycarbonate. BN75W BNC420 BN150W BNC520 BN200 BAC820 BN400 BNC1000 P-12 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC Terminal Blocks Terminal Blocks Terminal Blocks Accessories Accessories con’t Part Numbers: Rods, Nuts, Marking Strips, Dust Covers, and Jumpers Description Appearance Use with Part No. Remarks Material: polyvinyl chloride (PVC) BNM7 Strip dimensions are 0.37"x39" (9.5 x 1,000mm). Marking Strips All series Material: Ţberglass BNM9 Strip dimensions are 0.37"x39" (9.5 x 1,000mm). Marking Strip Used to prevent marking All series BNM3 strips from sliding out. Fastener BNH10W BNJ16 BNH15MW BNJ26W Ring Terminal BNH15LW BNJ46 Jumpers Jumpers come standard BNH30W BNJ56 with 6 points. BNDH15W BNJ26W Note: insulated jumpers BNH10W BNJ16F available - add “B” to end of part number. For exam- BNH15MW BNJ26FW ple, BNJ26WB. Fork Terminal BNH15LW BNJ46F Jumpers BNH30W BNJ56F BNDH15W BNJ26FW Used to surface mount Surface Mount BNDH15W BNDL2 dual-deck terminal blocks. (dual-deck) Bracket (BNDL2). BNR1 1. Rod and connecting (265mm) nuts are used to mount dual-decks collectively. M4 Thread Rod BNDH15W BNR2 2. Each connecting nut set (500mm) includes 1 hex connect- ing nut and 1 round connecting nut. 3. The BNR1 rod dimen- sions are 0.027 "x 10.43" BNR1 (0.7 x 265mm). Connecting Nuts BNN1 BNR2 4. The BNR2 rod dimen- sions are 0.027" x 19.69" (0.7 x 500mm). P For accessory dimensions, see page P-14. www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC P-13 Accessories Terminal Blocks Dimensions Dimensions: DIN Rail Part No. Diagram 1.365" ±0.012 (35mm ±0.3) 0.413" +0.020, -0 (10.5mm +0.5, -0) 3.59" (92mm) + BNDN1000 1.99" (51mm) + 1.99" (51mm) + 39.37" (1m) Ş 0.148" x 0.488" Slot, 3 Places (Ş 3.8 x 12.5mm) Dimensions: Jumpers Dimensions Part No. Diagram A B C D E* F G 0.156" 0.433" 0.224" 0.146" 0.276" 1.365" — BNJ16 C Ø D (4mm) (11mm) (6mm) (4mm) (7mm) (35mm) B BNJ16F A 0.433" 0.144" 0.224" 0.146" 0.276" 1.365" 0.156" (11mm) (3.7mm) (6mm) (4mm) (7mm) (35mm) (4mm) (fork) 0.175" 0.429" 0.25" Ş 0.144" 0.312" 1.56" BNJ26W E (4.5mm) (11mm) (6.4mm) (3.7mm) (8mm) (40mm) — 0.031" (0.8mm) F BNJ26FW 0.429" 0.175" 0.25" Ş 0.144" 0.312" 1.56" 0.175" (11mm) (4.5mm) (6.4mm) (3.7mm) (8mm) (40mm) (4.5mm) (fork) Part No. with “F" = Fork 0.215" 0.429" 0.32" Ş 0.165" 0.41" 2.048" — BNJ46 C (5.5mm) (11mm) (8.2mm) (4.2mm) (10.5mm) (52.5mm) B Ø D A BNJ46F 0.429" 0.175" 0.32" Ş 0.165" 0.41" 2.048" 0.215" (11mm) (4.5mm) (8.2mm) (4.2mm) (10.5mm) (52.5mm) (5.5mm) (fork) 0.234" 0.371" 0.363" Ş 0.164" 0.468" 2.34" — BNJ56 (6mm) (9.5mm) (9.3mm) (4.2mm) (12mm) (60mm) E 0.031" G BNJ56F (0.8mm) 0.371" 0.228" 0.363" Ş 0.164" 0.468" 2.34" 0.234" F (9.5mm) (5.8mm) (9.3mm) (4.2mm) (12mm) (60mm) (6mm) (fork) 1.* Dimension E on center. 2.Thickness + 0.8mm (0.0315"). P P-14 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC Terminal Blocks Terminal Blocks 15 28 15 28 Terminal Blocks Accessories Dimensions (con’t) Dimensions: DIN Rail Stops and Stand-Offs Part No. Dimensions BNL-5 45 9 BNL-6 BNL-6 shown, BNL-5 same except without back crossbar BNL-8 46 14.4 30 26 BNDL2 38 13 36.7 30 2-º5.2 12.5 BNS3 2-M5 12.5 76.7 30 2-º5.2 12.5 2-M5 BNS4 12.5 P www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC P-15 25 25 15 15 2.6 26 2.6 26 54 54 Accessories Terminal Blocks Dimensions (con’t) Dimensions: End Plates Part No. Dimensions Part No. Dimensions 38 53 BNE15W BNE75W 5 5 74 63 BNE20 BNE150W 3 5 62 38 BNE30W BNDE15W ï 5 48 BNE50W 5 P P-16 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC Terminal Blocks Terminal Blocks Terminal Blocks Instructions Instructions Wiring Touch-Down Terminal Blocks: BNH Series Instructions Step 1 Step 2 Step 3 Step 4 Step 1. Insert the wire (or crimping terminal) into the terminal block with the terminal screws in the open position. (Use of crimping terminals is optional.) Step 2. Push the terminal screw down to hold the wire in place. Step 3. Hold the terminal screw down, and tighten with a screwdriver. Step 4. To remove the wire, loosen the terminal screw and pull up until wire is released. Installation and Removal of Terminal Blocks Instructions Appearance Step 1. Slide the terminal blocks onto the DIN rail from one end. Step 2. Use BNL5 or BNL6 end clips to secure the terminal block row and to prevent side-to-side movement. BNH10W, BNH15MW, BNH15LW, and BNH30W can be installed from the middle of a DIN rail. Step 3. To install, place the terminal block on top of the DIN rail and push down until both edges of the terminal block snap onto the DIN rail. Removal Tool Step 4. To remove the terminal block, use the BND2 removal tool as BND2 shown on the right. Mounting Double-Deck Terminal Blocks Instructions Appearance DIN Rail Mount: Terminal Block Step 1. First install the end plate. Then mount the terminal blocks onto the DIN rail. End Step 2. To prevent side-to-side movement on the DIN rail, use the BNL-8 Plate mounting clip at both ends of the rail. P Connecting Panel Mount: Nut (round) Connecting Step 1. Assemble a row of terminal blocks with end plates on exposed Nut (hex) end(s). Step 2. Use BNDL2 mounting clips at both ends of a row. Mounting Clip Step 3. With the two holes of the mounting clip aligned with the terminal block holes, insert a connecting rod through each hole. Mounting Connecting Step 4. Secure the ends of the connecting rods with the connecting Clip Rod nuts, as shown below. www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC P-17 Instructions Terminal Blocks Calculating DIN Rail Lengths Instructions Appearance Step 1. Add widths of all terminal blocks Overall Mounting Centers (reference pages K-4 through K-9). Rail Length + 1" (25mm) Step 2. Add the endplate thickness Mounting Centers (usually only one). every 2" (50mm) Step 3. Add the DIN rail stop widths (usually two are used). Step 4. Round to the nearest 2" (50mm) increment to allow for DIN rail hole spacing. Step 5. Add 1" (25mm) to ensure 0.5" (12.5mm) of clearance at each end of the DIN rail. DIN Rail Stop Dimensions Part No. Width BNL-5 .374" (9.5mm) BNL-6 .374" (9.5mm) BNL-8 .571" (14.5mm) Torque SpeciŢcations Screw Size M3 M3.5 M4 M5 M6 M8 M10 M12 Diagram (N-m) 0.6 to 1.0 1.0 to 1.3 1.4 to 2.0 2.6 to 3.7 3.9 to 5.4 10 to 13.5 21 to 28 38 to 49 Torque 10.2 to 14.3 to 26.5 to 39.8 to (kgf-cm) 6.1 to 10.2 102 to 138 214 to 286 388 to 500 13.3 20.4 37.7 55.1 0.257" 0.332" 0.371" 0.499" 0.655" 0.890" 1.279" 1.981" Dimension A (6.6mm) (8.5mm) (9.5mm) (12.8mm) (16.8mm) (22.8mm) (32.8mm) (50.8mm) B (minimum) 0.129" 0.156" 0.176" 0.176" 0.234" 0.312" 0.429" 0.546" Dimension B (3.3mm) (4mm) (4.5mm) (4.5mm) (6mm) (8mm) (11mm) (14mm) C (maximum) 0.195" 0.195" 0.234" 0.254" 0.332" 0.429" 0.624" 1.014" A Dimension C (5mm) (5mm) (6mm) (6.5mm) (8.5mm) (11mm) (16mm) (26mm) Ş 0.125" Ş 0.140" Ş 0.164" Ş 0.203" Ş 0.242" Ş 0.332" Ş 0.410" Ş 0.488" Ø D Dimension D (3.2mm) (3.6mm) (4.2mm) (5.2mm) (6.2mm) (8.5mm) (10.5mm) (12.5mm) Rated Current Applicable Wire Rated at 60˚C 2 3A 22 AWG (0.3mm ) 2 5A 20 AWG (0.5mm ) 2 7A 18 AWG (0.75mm ) 2 10A 16 AWG (1.25mm ) 2 15A 14 AWG (2mm ) 2 20A 12 (3.5mm ) P 2 30A 10 (5.5mm ) 2 50A 6 (14mm ) 2 75A 4 (22mm ) 2 100A 0 (38mm ) 2 150A 00 (60mm ) 2 200A 0000 (100mm ) 2 300A 300mcm (150mm ) 2 350A 400mcm (200mm ) UL/CSA ratings are specified. The cur- rent carrying capacity depends on the rating of the wire used, as shown. P-18 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC Terminal Blocks