Circuit Breakers Switches & Pilot Lights Signaling Lights Relays & Sockets Timers Contactors Terminal Blocks BA Series Terminal Blocks BA Series Key features: • Self-contained: end plates are not required • Rugged heavy-duty construction • Current capacities up to 40A • 3-pole units available as 1 piece (no endplates are needed) • Fuse blocks with blown fuse indicators UL Recognized CSA Certified File No. E78117 File No. LR64803 Specifications Power Blocks Model BA111T BA211T BA311T BA411S Appearance Width 0.984” (25mm) 1.201” (30.5mm) 1.358” (34.5mm) 0.630” (16mm) Approvals UL, CSA UL, CSA UL, CSA UL, CSA No. of Poles 3 3 3 1 Wire Sizes 22 to 14 AWG 22 to 12 AWG 18 to 10 AWG 16 to 6 AWG UL/CSA 300V / 15A 300V / 20A 150V / 30A 600V / 40A Voltage/ Current JIS 600V / 16A 600V / 21A 600V / 40A 600V / 70A Size M3 M3.5 M4 M5 Terminals Type Standard screw Standard screw Standard screw Standard screw Mounting 35mm DIN rail 35mm DIN rail 35mm DIN rail 35mm DIN rail (N-m) 0.6 - 1.0 1.0 - 1.3 1.4 - 2.0 2.6 - 3.7 Terminal Torque (in-lbs.) 5.3 - 8.9 8.9 - 11.5 12.4 - 17.8 23.1 - 32.8 DIN Rail Stop BNL-5 BNL-5 BNL-5 BNL-5 Dust Cover BNC220 BNC220 BNC230 BNC320 PVC BNM7 BNM7 BNM7 BNM7 Marking Fiberglass BNM9 BNM9 BNM9 BNM9 Strip End clip BNM3 BNM3 BNM3 BNM3 1. BNDN1000 aluminum DIN rails are available in 1 meter lengths. 2. Marking strips are available in 1 meter lengths. Canada: 888-317-4332 • USA: 800-262-4332 907 BA Series T Terminal Blocks erminal Blocks Specifications, continued Fuse Blocks Model BAF111SU BAF111SNU BAF111SDU Appearance Width 0.630” (16mm) 0.630” (16mm) 0.630” (16mm) Blown Fuse Indicator None Neon (100 to 300V AC) LED (24V DC) Approvals UL, CSA UL, CSA UL, CSA No. of Poles 1 1 1 Wire Sizes 18 to 10 AWG 18 to 10 AWG 18 to 10 AWG Current 10A maximum 10A maximum 10A maximum Size M4 M4 M4 Terminals Type Standard screw Standard screw Standard screw Mounting 35mm DIN rail 35mm DIN rail 35mm DIN rail (N-m) 1.4 - 2.0 1.4 - 2.0 1.4 - 2.0 Terminal Torque (in-lbs.) 12.4 - 17.8 12.4 - 17.8 12.4 - 17.8 DIN Rail Stop BNL-5 BNL-5 BNL-5 Dust Cover — — — Marking Strip BNM7 BNM7 BNM7 1/4” x 1-1/4” 1/4” x 1-1/4” 1/4” x 1-1/4” Applicable Fuse Size (6.35 x 31.8mm) (6.35 x 31.8mm) (6.35 x 31.8mm) www www.IDEC.com .IDEC.com 908 908 Circuit Breakers Terminal Blocks Contactors Timers Relays & Sockets Signaling Lights Switches & Pilot Lights Circuit Breakers Switches & Pilot Lights Signaling Lights Relays & Sockets Timers Contactors Terminal Blocks BA Series Terminal Blocks Dimensions Part No. Diagrams 25 38.5 7.97.9 Dust Cover 6.7 ø3.2 min. 6.6 max. BA111T 5 max. 3.3 min. 30.5 38.5 9.8 9.8 Dust Cover 8.5 ø3.6 min. 8.4 max. BA211T 5 max.4 min. 16 50 Dust Cover 13 ø4.2 min. 9.4 max. BA311T 4.5 min. 6 max. 48 16 50 Dust Cover 13 ø5.2 min. 12.8 max. BA411S 6.5 max. 4.5 min. 48 Part No. Diagrams 16 63 10 36 ø4.2 min. 10 max. BAF111 5.2 max. 4.5 min. Canada: 888-317-4332 • USA: 800-262-4332 909 2-M4 Screw 22.8 22.8 20.0 20.0 22.5 6-M3 Screw 6-M3.5 Screw 2-M5 Screw 2-M5 Screw 2 2 2 2 When using When using When using When using When using BAA/BAP: 37.5 BAA/BAP: 37.5 BAA/BAP: 49 BAA/BAP: 32 BAA/BAP: 32 Accessories T Terminal Blocks erminal Blocks Accessories Part Numbers: End Plates, DIN Rail Stops, Stand-Offs, DIN Rail and Dust Covers Item Appearance Use with Part No. Remarks BNH10W BNE15W BNH15MW BNH15LW BNH30W BNE30W BNF10SW End Plates BNF10NW BNE20 BNF10DW BNH50W BNE50W BN75W BNE75W BN150W BNE150W BNDH15W BNDE15W BNH10W BNH15MW BNH15LW BNH30W BNH50W BNF10SW BNF10NW BNL5 1. DIN rail stops prevent side-to-side movement. (small) 2. The BNL-5 width is 0.375” (9mm). BNF10DW BA111T BA211T DIN BA311T Rail Stops BA411S BAF111SU BAF111SDU 1. DIN rail stops prevent side-to-side movement. BN75W BNL6 2. The BNL-6 width is 0.375” (9mm). BN150W (medium) 3. To firmly stabilize these higher profile terminal blocks, the BNL-6 has a higher profile than the BNL-5. BNDH15W 1. DIN rail stops prevent side-to-side movement. BNL8 BN200NW# 2. The BNL-8 width is 0.571” (14.5mm). (large) BN400NW# 3. # = number of poles. BNS3 1.46” (37mm) height DIN Rail All series Stand-Offs BNS4 3.03” (77mm) height BNDN1000 1. For calculating the rail lengths required, see the instruc- DIN Rail All series (length 39.37” tions on page 876. (1mm) 2. The DIN rail material is aluminum. Surface Mount BNDH15W BNDL2 Used to surface mount dual-deck terminal blocks. (BNDL2). Bracket (dual-deck) www www.IDEC.com .IDEC.com 910 910 Circuit Breakers Terminal Blocks Contactors Timers Relays & Sockets Signaling Lights Switches & Pilot Lights Circuit Breakers Switches & Pilot Lights Signaling Lights Relays & Sockets Timers Contactors Terminal Blocks Accessories Terminal Blocks Accessories, continued Part Numbers: Rods, Nuts, Marking Strips, Dust Covers, and Jumpers Item Appearance Use with Part No. Remarks BNDH15W BNH10W BNH15MW BNC230 BNH15LW BNH30W Dust The overall length is 39.37” (1,000mm). Covers BNH50W BNC320 The material is polycarbonate (UL94-V2). BN75W BNC420 BN150W BNC520 BN200 BAC820 BN400 BNC1000 Material: polyvinyl chloride (PVC) BNM7 Strip dimensions are 0.37”x39” (9.5 x 1,000mm). Marking Strips All series Material: fiberglass BNM9 Strip dimensions are 0.37”x39” (9.5 x 1,000mm). Marking Strip Used to prevent marking strips from sliding off terminal All series BNM3 Fastener block. BNH10W BNJ16 BNH15MW BNJ26W BNH15LW BNJ46 Ring Terminal Jumpers BNH30W BNJ56 BNDH15W BNJ26W Jumpers come standard with 6 points (except BNJ62). BNH50W BNJ62 Note: insulated jumpers available - add “B” to end of part BNH10W BNJ16F number. For example, BNJ26WB. BNH15MW BNJ26FW BNH15LW BNJ46F Fork Terminal Jumpers BNH30W BNJ56F BNDH15W BNJ26FW BNR1 (265mm) 1. Rod and connecting nuts are used to mount dual-decks M4 Thread Rod BNDH15W collectively. BNR2 2. Each connecting nut set includes 1 hex connecting nut (500mm) and 1 round connecting nut. 3. The BNR1 rod dimensions are 0.027 “x 10.43” (0.7 x 265mm). 4. The BNR2 rod dimen-sions are 0.027” x 19.69” (0.7 x BNR1 500mm). Connecting Nuts BNN1 BNR2 Terminal Block BND2 Removal Tool For accessory dimensions, see page 912. Canada: 888-317-4332 • USA: 800-262-4332 911 R2.1 R1.85 1.85 R ø3.7 ø3.7 Accessories T Terminal Blocks erminal Blocks Dimensions Dimensions: DIN Rail Part No. Diagrams BNDN1000 Dimensions: Jumpers BNH Series Part No. Diagrams BNJ16 BNJ16F (fork) BNJ26W BNJ26FW (fork) 35 (6-pole) 35 (6-pole) 7 40 (6-pole) 40 (6-pole) 1.4 5.7 BNJ16 7 8 1.4 1.4 8 5.7 3.7 6.4 6.4 0.8 0.8 1.4 0.8 3.7 0.8 BNJ16F (fork) BNJ26W BNJ26FW (fork) Insulation Insulation Insulation Insulation BNJ46 BNJ46F (fork) BNJ56 BNJ56W (fork) 52.5 (6-pole) 60 (6-pole) 52.5 (6-pole) 60 (6-pole) 12 1.4 10.5 BNJ46 1.4 9.3 10.5 8.2 12 1.4 1.4 8.2 9.3 0.8 4.2 0.8 4.2 0.8 0.8 BNJ46F (fork) BNJ56 BNJ56F (fork) Insulation Insulation Insulation Insulation BNJ62 BNJ62 Thickness + 0.8mm (0.0315”) www www.IDEC.com .IDEC.com 912 912 R2.1 ø4.2 hole ø4.2 Circuit Breakers Terminal Blocks Contactors Timers Relays & Sockets Signaling Lights Switches & Pilot Lights 11 5.5 11 4 2 2.8 5.511 4.5 411 3.7 2 2.8 6 9.5 4.5 11 2 1.7 6 9.55.8 4.5 11 4.5 2 1.7 Circuit Breakers Switches & Pilot Lights Signaling Lights Relays & Sockets Timers Contactors Terminal Blocks 15 28 15 28 Accessories Terminal Blocks Dimensions, continued Dimensions, DIN Rail Stops and Stand-offs Part No. Dimensions BNL-6 45 9 BNL-6 shown, BNL-5 same except without back crossbar BNL-8 46 14.4 30 26 BNDL2 38 13 36.7 30 2-ø5.2 12.5 2-M5 BNS3 12.5 BNS3 76.7 30 2-ø5.2 12.5 2-M5 BNS4 12.5 BNS4 Canada: 888-317-4332 • USA: 800-262-4332 913 25° 25° 15 15 2.6 26 2.6 26 54 54 Accessories T Terminal Blocks erminal Blocks Dimensions, continued Dimensions: End Plates Part No. Dimensions Part No. Dimensions 38 53 BNE15W BNE75W 5 5 63 74 BNE20 BNE150W 5 3 62 38 BNE30W BNDE15W 5 48 BNE50W 5 www www.IDEC.com .IDEC.com 914 914 Circuit Breakers Terminal Blocks Contactors Timers Relays & Sockets Signaling Lights Switches & Pilot Lights Switches & Pilot Lights Signaling Lights Relays & Sockets Timers Contactors Terminal Blocks Circuit Breakers Instructions Terminal Blocks Instructions Wiring Touch-Down Terminal Blocks: BNH Series Instructions Step 1 Step 2 Step 3 Step 4 Step 1. Insert the wire (or crimping terminal) into the terminal block with the terminal screws in the open position. (Use of crimping terminals is optional.) Step 2. Push the terminal screw down to hold the wire in place. Step 3. Hold the terminal screw down, and tighten with a screwdriver. Step 4. To remove the wire, loosen the terminal screw and pull up until wire is released. Installation and Removal of Terminal Blocks Instructions Appearance Step 1. Slide the terminal blocks onto the DIN rail from one end. Step 2. Use BNL5 or BNL6 end clips to secure the terminal block row and to prevent side-to-side movement. BNH10W, BNH15MW, BNH15LW, and BNH30W can be installed from the middle of a DIN rail. Step 3. To install, place the terminal block on top of the DIN rail and push down until both edges of the terminal block snap onto the DIN rail. Removal Tool Step 4. To remove the terminal block, use the BND2 removal tool BND2 as shown on the right. Mounting Double-Deck Terminal Blocks Instructions Appearance DIN Rail Mount: Terminal Block Step 1. First install the end plate. Then mount the terminal blocks onto the DIN rail. Step 2. To prevent side-to-side movement on the DIN rail, use the End Plate BNL-8 mounting clip at both ends of the rail. Connecting Panel Mount: Step 1. Assemble a row of terminal blocks with end plates on Nut (hex) Connecting exposed end(s). Nut (round) Step 2. Use BNDL2 mounting clips at both ends of a row. Step 3. With the two holes of the mounting clip aligned with the terminal block holes, insert a connecting rod through Mounting Clip each hole. Step 4. Secure the ends of the connecting rods with the connect- ing nuts, as shown below. Mounting Clip Connecting Rod 800-262-IDEC (4332) • USA & Canada 915 Instructions T Terminal Blocks erminal Blocks Calculating DIN Rail Lengths Instructions Appearance BN150W BNE150W BN100W BNT20 BN75W BNF10S ( ) BN50W BNH50W BNE20 ( ) BN40W BNH40W BN400BW2 (BN400NW2) BN30W (BNH30W) BN300BW2 (BN300NW2) Step 1. Add widths of all terminal blocks BN15LWT (BNH15LWT) (reference pages 864 through BN15LW (BNH15LW) BN200BW2 (BN200NW2) BN15MWT (BNH15MWT) 869). BN15MW (BNH15MW) Step 2. Add the endplate thickness (usu- BN10W (BNH10W) ally only one). Step 3. Add the DIN rail stop widths (usually two are used). Step 4. Round to the nearest 2” (50mm) increment to allow for DIN rail 12.5 hole spacing. 8.5 13 Step 5. Add 1” (25mm) to ensure 0.5” 12 6.7 (12.5mm) of clearance at each 6 9.6 17 23 23 13 13 33 40 52 end of the DIN rail. ( ) ( ) ( ) 78 2P 92 2P 119 2P 115 (3P) 136 (3P) 176 (3P) 7 8 12 14 15.5 20 26 26 5 15 15 ( ) ( ) ( ) 152 4P 180 4P 233 4P 10.5 3 L (Mounting Centers) 2 L (Rail Length) 1 DIN Rail Stop Dimensions Part No. Width BNL-5 .374” (9mm) BNL-6 .374” (9mm) BNL-8 .571” (14.5mm) Torque Specifications and Applicable Connector Sizes Screw Size M3 M3.5 M4 M5 M6 M8 M10 M12 Diagram (N-m) 0.6 to 1.0 1.0 to 1.3 1.4 to 2.0 2.6 to 3.7 3.9 to 5.4 10 to 13.5 21 to 28 38 to 49 Torque (kgf-cm) 6.1 to 10.2 10.2 to 13.3 14.3 to 20.4 26.5 to 37.7 39.8 to 55.1 102 to 138 214 to 286 388 to 500 0.257” 0.332” 0.371” 0.499” 0.655” 0.890” 1.279” 1.981” Dimension A (6.6mm) (8.5mm) (9.5mm) (12.8mm) (16.8mm) (22.8mm) (32.8mm) (50.8mm) 0.129” 0.156” 0.176” 0.176” 0.234” 0.312” 0.429” 0.546” Dimension B (3.3mm) (4mm) (4.5mm) (4.5mm) (6mm) (8mm) (11mm) (14mm) 0.195” 0.195” 0.234” 0.254” 0.332” 0.429” 0.624” 1.014” Dimension C (5mm) (5mm) (6mm) (6.5mm) (8.5mm) (11mm) (16mm) (26mm) Ø 0.125” Ø 0.140” Ø 0.164” Ø 0.203” Ø 0.242” Ø 0.332” Ø 0.410” Ø 0.488” Dimension D (3.2mm) (3.6mm) (4.2mm) (5.2mm) (6.2mm) (8.5mm) (10.5mm) (12.5mm) Rated Current Applicable Wire Rated at 60˚C Applicable Wire Rated at 60˚C 2 2 22 AWG (0.3mm ) 3A 6 (14mm ) 50A 2 2 20 AWG (0.5mm ) 5A 4 (22mm ) 75A 2 2 18 AWG (0.75mm ) 7A 0 (38mm ) 100A 2 2 16 AWG (1.25mm ) 10A 00 (60mm ) 150A 2 2 14 AWG (2mm ) 15A 0000 (100mm ) 200A 2 2 12 (3.5mm ) 20A 300mcm (150mm ) 300A 2 2 10 (5.5mm ) 30A 400mcm (200mm ) 350A UL/CSA ratings are specified. The current carrying capacity depends on the rating of the wire used, as shown. www www.IDEC.com .IDEC.com 916 916 Circuit Breakers Terminal Blocks Contactors Timers Relays & Sockets Signaling Lights Switches & Pilot Lights