IDEC-DATASENSOR Safety Light Curtains Safety Light Curtains Type 2 SG2 Series (Basic & Extended Models) Type 4 SG4 Series Hand Protection Presence Protection Finger Protection Hand Protection • Integrated light curtain for Hand Protection or • Integrated light curtain for Finger Protection or Presence Control Hand Protection • Operating distance up to 19m • Operating distance up to 6m for Finger Protection series & 19m for Hand Protection series • Controlled heights from 150 to 1800mm • Controlled heights from 150 to 1800mm • Compact 32 x 37mm profile • Compact 32 x 37mm profile • Sturdy profile and rotating brackets • Sturdy profile and rotating brackets • Test/Restart, Auto/Manual Restart, EDM, Anti-interference • Test/Restart, Auto/Manual Restart, EDM • User interface with display • User interface with display • Alignment function • Alignment function The SG2 Type 2 series offers two models, the SG2 basic and the SG2 extended. Available functions include Test/Restart, EDM and Anti- With mounting brackets that rotate, no connection necessary between interference. With very fast response times, the SG2 series can be emitter and receiver, and configuration that can be accomplished with- installed right next to a hazardous area improving productivity. The ro- out external control units or supplementary cables, the SG4 Type 4 light tating mounting brackets make installation and the alignment of the curtains are one of the best available on the market today. In addition, emitting and receiving units easy, even at long distances and in applica- the light curtains can be aligned using the 7 segment display on either tions that use mirrors. the emitter or receiver. 2 800-262-IDEC Applications The SG safety light curtain family provides solutions for automation where • Packaging, material handling & storage machines access to hazardous areas must be controlled. In particular, safety curtains • Textile, woodworking and ceramic can be used to stop machine movement in the following industries. • Automatic and semi-automatic assembling lines • Automated manufacturing • Automatic warehouse & inventory systems SG2 Series SG4 Series Milling Machine Operating Point Protection on a Drilling Machine Situation: Protect operator hand’s from injury from moving parts. Situation: An operator positions a part before machining and removes Solution: The machine’s movement stops immediately even if only one it when done and must be protected from injury while working. of the safety light curtain beams is interrupted. Solution: When the operator’s hand interrupts the light beam, the SG4 series of safety light curtains stop the machine’s movement because the Machine Restart Prevention light curtain can be installed directly on the machine near the hazard. Paper Cutting Machines Situation: These machines typically cut paper to a specific size for Situation: Avoid accidental machine restart when an operator is per- newspapers or special applications and the operator needs to be pro- forming maintenance. tected against injury from the cutter blades. Solution: A safety light curtain can stop a machine when the operator Solution: Installed directly on the machine near the hazardous area, enters a hazardous area. A manual restart is then necessary to restart the SG4 series of safety light curtains stop the machine when the op- the production cycle. Horizontal light curtains are positioned and actu- erator’s hand interrupts the light beam. ally connected to the restart of the main light curtain in the areas where the operator may not be visible when doing maintenance. Machine Press Robotic Manufacturing Situation: Protect operator from either being pinned between the top and bottom portions of a machine press, or struck by the machined part Situation: Protect operator from being hit or crushed by a robotic arm’s while it is moving. movement. Solution: If even one beam of the SG4 series safety light curtain is Solution: The robot stops when the operator enters a hazardous area interrupted by an operator’s hand or finger, while the press is moving, and interrupts the optic grid, usually placed on the floor. the mobile tool bar will stop. 7 www.IDEC.com/Safety SG2 - Hand Series SG2 - Presence Control Series SG4 - Finger Series SG4 - Hand Series Specifications Type 2 Safety Category Type 4 Safety Category Power supply (Vdd) 24V DC ± 20% 24V DC ± 20% Consumption (TX): 2.5W max 2.5W max Consumption (RX): 3.5W max (without load) 4W max (without load) OSSD outputs: 2 PNP (push-pull) 2 PNP (push-pull) Short-circuit protection: 1.4A max 1.4A max Output current: 0.5A max on each output 0.5A max on each output Output voltage – ON status: Vdd-1V min Vdd-1 V Output voltage – OFF status: 0.2V max 0.2V max Leakage current: < 1mA < 1mA Capacitive load: 2.2 uF @ 24V DC max* 2.2 uF @ 24V DC* Controlled height: 150 - 1800mm 300 - 1800mm 150 - 1800mm Auxiliary functions: Test/Reset, Auto/Manual Restart (extended), EDM (extended) Test/Reset, Auto/Manual Restart, EDM Electrical protection: Class I / Class III Class I / Class III Connections: M12: Emitter 4 pole, Receiver 5 pole (basic), 8 pole (extended) M12: Emitter 4-pole, Receiver 8-pole Cable length (for powering) 50m. max * 50m. max * Light emission: Infrared LED (950nm) Infrared LED (950nm) Resolution: 30mm 50mm / 90mm 14mm 30 mm Operating distance: 0.2m-19m (basic) or selectable 0.2m-9m / 0.2-19m (extended) 0.2 - 6m 0.2 - 19m Aperture angle (EAA): ±5º ±2.5º Ambient light rejection: IEC 61496-2 IEC 61496-2 Operating temperature: 0 - 55ºC 0 - 55ºC Storage temperature: -25 to +70ºC -25 to +70ºC Temperature class: T6 T6 Humidity: 15 - 95% (no condensation) 15 - 95% (no condensation) Mechanical protection: IP65 (EN 60529) IP65 (EN 60529) 0.35mm amplitude, 10 - 55 Hz frequency 0.35mm amplitude, 10 - 55 Hz frequency Vibrations: 20 sweep per axis, 1 octave/min (EN 60068-2-6) 20 sweep per axis, 1 octave/min (EN 60068-2-6) Shock resistance: 16ms (10g) 1.000 shock per axis, (EN 60068-2-29) 16ms (10g) 1.000 shock per axis, (EN 60068-2-29) Housing material: Painted aluminium (yellow RAL 1003) Painted aluminium (yellow RAL 1003) Protective shield material: PMMA PMMA *If a longer cable is needed, please verify that the capacitive load specifications are followed. Control Heights Number of Controlled Beams Response Time (ms) Height SG2 Presence SG2 Presence Height SG2 Hand SG4 Finger SG4 Hand Height SG2 Hand SG4 Finger SG4 Hand 150mm* 50mm 90mm 50mm 90mm 300mm 150 8 – – 16 8 150 8 – – 11 9 450mm 300 16 9 5 32 16 300 9 9 9 15 11 600mm 450 24 13 7 48 24 450 11 10 10 18 13 750mm 600 32 17 9 64 32 600 12 11 11 22 14 900mm 750 40 21 11 80 40 750 14 12 12 25 16 1050mm 900 48 25 13 96 48 900 15 14 13 29 18 1200mm 1050 56 29 15 112 56 1050 17 15 14 33 19 1350mm 1200 64 33 17 128 64 1200 18 16 15 36 21 1500mm 1350 72 37 19 144 72 1350 20 17 16 40 23 1650mm 1500 80 41 21 160 80 1500 21 18 17 43 25 1800mm 1650 88 45 23 176 88 1650 23 19 18 47 26 * Not applicable to SG2 1800 96 49 25 192 96 1800 24 20 19 50 28 Presence Control series. 3 Mechanical & Environmental Optical Electrical www.IDEC.com/Safety Part Numbers Controlled Height Code Item Safety Category Protection Type Resolution Included Functions Part Number Controlled Height Code Hand Basic Model - Test/Reset SG2-30-0-OO-X 150mm* 015* 30mm 300mm 030 Extended Model - Test/Reset, 450mm 045 SG2-30-0-OO-E-C Auto/Manual Restart, EDM 600mm 060 Basic Model - Test/Reset SG2-50-0-OO-X 750mm 075 Type 2 50mm Presence 900mm 090 Extended Model - Test/Reset, SG2-50-0-OO-E-C 1050mm 105 Auto/Manual Restart, EDM 1200mm 120 Basic Model - Test/Reset SG2-90-0-OO-X 1350mm 135 90mm Extended Model- Test/Reset, 1500mm 150 SG2-90-0-OO-E-C Auto/Manual Restart, EDM 1650mm 165 Finger 1800mm 180 Test/Reset, Auto/Manual 14mm * Not applicable to SG2 Presence SG4-14-0-OO-E Restart, EDM Control series. Type 4 Hand Test/Reset, Auto/Manual 30mm SG4-30-0-OO-E Restart, EDM In place of 0 enter the Controlled Height code. See table on the right. Accessories M12 Unshielded Axial Connector Cable, UL 2464 Mounting Brackets Item # of Poles Used For Cable Length Part Number Item Description Part Number 3m CS-A1-02-U-03 Angled mounting 5m CS-A1-02-U-05 brackets ST-KSTD SG4 & SG2 (4 pc kit) 4 10m CS-A1-02-U-10 Emitters 15m CS-A1-02-U-15 Anti-vibration supports 25m CS-A1-02-U-25 ST-K4AV (4 pc kit) 3m CS-A1-03-U-03 5m CS-A1-03-U-05 Anti-vibration supports SG2 Basic ST-K6AV (6 pc kit) 5 Model 10m CS-A1-03-U-10 Receivers 15m CS-A1-03-U-15 Top-Bottom rotating 25m CS-A1-03-U-25 mounting brackets ST-K4ROT 3m CS-A1-06-U-03 (4 pc kit) SG4 & SG2 5m CS-A1-06-U-05 SAF AETY ACCESSORIES LIGHT CURTAINS Extended 8 10m CS-A1-06-U-10 Laser Pointer Model SG-LP SERIES Receivers 15m CS-A1-06-U-15 Item Description Part Number Thanks to its completely new housing and fixing system SG-LP laser pointer can be installed in all safety light curtains profiles of SE, 25m CS-A1-06-U-25 SG2, SG4-B and next SG Body series. Exactly as the previous model SE-LP, the installation is performed through one of two lateral grooves; but, thanks to a Laser pointer used specially designed CAMME fixing equipment the laser pointer can be inserted into the groove either from to aide in aligning SG-LP the top or from the side, depending on which kind of fixing brackets have been used to mount the safety light curtains. safety light curtain (standard “L” or TOP-BOTTOM Rotating ones). One top and one lateral fixing brackets, together with two tightening knobs allow to adjust SG-LP laser pointer’s position in both transversal and longitudinal directions and to have it constantly centred respect light curtain’s optical axis, independently from housing width. HIGHLIGHTS TY C P A IC RA AL TT A E P R PIL SIT C IC AT HIE ONS • To be used to help the SG-LP laser pointer is advised to be used to ease TX and RX mechanical alignment of TX and mechanical alignment process in the following installation conditions: RX unit of safety light curtain; - Mutli-beam body/access protection safety light curtain whose 6 • Suitable for all SE, SG2, SG4-B operating distance is up to 50m and more; and next SG Body profiles; - Mutli-beam body/access protection safety light curtain installed with • Installation performed through deviating mirrors to perform perimetric protections; one of two lateral grooves of the - Finger or hand protection safety light curtains installed with safety light curtain housing; deviating mirrors to protect different sides of a machine. • Insertion into the groove either from the top or from the side, SAFETY PRECAUTIONS depending on which kind of fixing brackets have been used; The SG-LP laser pointer uses a red laser light beam that can be potentially dangerous to the human eye. • Double adjustment, transversal and longitudinal directions, thanks to one top and one lateral fixing brackets, together with two tightening knobs. www.automation.datalogic.com SENSORS M2 nº3 x 2 M2 nº3 x 2 M2 nº3 x 2 M2 nº3 x 2 M2 nº3 x 2 M2 nº3 x 2 M2 nº3 x 2 M2 nº3 x 2 800-262-IDEC 32.3 32.3 32.3 Dimension Table 32.3 Dimensions (mm) M2 nº3 x 2 M2 nº3 x 2 M2 nº3 x 2 1 2 32.3 Model L L M2 nº3 x 2 M2 nº3 x 2 32.3 150* 233.3 153.3 32.3 32.3 300 383.2 303.2 450 533.2 453.3 600 683.2 603.2 750 833.2 753.3 32.3 32.3 32.3 32.3 32.3 900 983.2 903.2 1050 1133.2 1053.2 1200 1283.3 1203.3 38 38 1350 1433.2 1353.2 38 2 38 2 1500 14 50.5 14 L 50.5 1583.3 1503.3 L 38 2 38 2 38 2 14 50.5 14 L 50.5 1650 L L 1733.3 1653.3 2 14 50.5 1 1 38 38 2 14 50.5 1 L L L L 1800 1883.3 1803.3 1 1 14 50.5 L 2 2 L L * Not applicable to SG2 Presence 1 14 50.5 14 L 50.5 L Control series. 1 L Connections L 1 1 SG2 Basic Models SG2 Extended Models / SG4 Models L L 3838 M12 5-Pole Connector 38 M12 4-Pole Connector M12 8-Pole Connector M12 4-Pole Connector 38 2 2 2 NO OSSD1 2 +24 V DC OSSD1 +24 V DC Not Used +24 V DC TEST 1414 50.5 50.5 14 2 L L 50.5 EDM +24 V DC L 1 2 1 +24 V DC 14 50.5 L NO OSSD2 NC external contact TEST/ 1 1 1 0 V EDM 1 RESET L L 4 L 3 Not Used 0 V 3 4 NO ACTIVATION 0 V L see table 0 V OSSD2 +24 V DC +24 V DC below RESET/ SEL. MAN / AUTO Pin Cable Color Function RESTART RESTART Pin Cable Color Function Pin Cable Color Function 1 brown +24V DC 1 brown +24V DC 1 brown +24V DC 2 white OSSD1 Pin Cable Color Function 2 white Not Used 2 white TEST 3 blue 0V 3 blue 0 V 1 white RESET* 3 blue 0 V 4 black OSSD2 4 black Not Used 2 brown +24 V DC 4 black SG2: SEL operating distance 5 gray TEST/RESET 3 green EDM Activation SG4: Not Used 4 yellow EDM 5 gray OSSD1 6 pink OSSD2 7 blue 0 V 8 red SEL MAN / AUTO RESTART *Automatic RESTART - RESET function Manual RESTART - RESET/RESTART function Indicators & Settings SG4 and SG2 light curtains are equipped with an Alignment system that shows alignment status on a visual display, making configuration quick and easy. Alignment level and any change in environment conditions (presence of dust, light disturbance, etc.) are monitored during normal operating mode. The display also gives diagnostic messages to ensure accurate and correct functioning. SG2 Basic Model SG2 Extended Model / SG4 Receiver (Rx) Receiver (Rx) Normal Last Operation Safe Normal Sync Last (Break) Operation Safe Sync (Break) Emitter (Tx) Emitter (Tx) Normal Operation On Normal Operation On 4 12.5 12.5 M12 M12 12.5 12.5 12.5 12.5 12.5 Ø16 Ø16 M12 M12 M12 M12 M12 Ø16 Ø16 Ø16 Ø16 Ø16 12.5 12.5 12.5 12.5 12.5 12.5 M12 M12 M12 M12 M12 M12 Ø16 Ø16 Ø16 Ø16 Ø16 ø16 Ø16 Ø16 Ø16 Ø16 Ø16 Ø16 ø16 Ø16 36.9 36.9 36.9 36.9 36.9 36.9 36.9 36.9 Ø16 Ø16 Ø16 Ø16 Ø16 36.9 36.9 36.9 36.9 36.9 www.IDEC.com/Safety Mounting Brackets Dimensions (mm) 1 2 Rotating Mounting Bracket (ST-K4ROT) Angled Mounting Bracket (ST-KSTD) 3 18.5 Ø20.4 3 R2.7 R13 Ø16 ø6.6 34.5 35 30 R2.7 6 30º ø6.6 12.75 12 17.5 25.6 1.5 37.8 5.5 Ø6.5 1. Supplied with the SG2 extended models only. 2. Supplied with SG2 standard models and all SG4 models. Anti-vibration Support Brackets (ST-K4AV/ST-K6AV) Mounting Bracket with Light Curtain (mm) Mounting Bracket Dimension Table (mm) 12.95 Height L A B C 216.3 108 54 - 150* 366.2 216 75 - 300 450 516.3 316 100 - 600 666.2 366 150 - 750 816.3 466 175 - 900 966.2 566 200 - 1050 1116.2 666 225 - 1200 1266.3 966 150 483 1350 1416.2 1066 175 533 1500 1566.3 1166 200 583 L * 1650 1716.3 1266 225 633 L 1 A 1800 1866.3 1366 250 683 * Not applicable to SG2 Presence Control series. C B 5 1.5 16.25 17 26.6 5.5 39.6 18.5 30.7 18.5 17.8 6 Custom Application Accessories IP67/IP69K Enclosure Protective Guard More Information www.IDEC.com/Safety Technical support: support@IDEC.com 800-262-IDEC Lens Shield Safety Relay Module (CS-ME) & EDM Control Box (SE-SR2) Safety Controllers - FS1A SafetyOne Consolidate safety relays to just one safety controller using the IDEC SafetyOne FS1A series safety controller. • No programming required • Easy to setup: Select Logic, Wire Devices, Power Up • Replaces up to 6 safety relay modules • Select logic from 8 pre-programmed circuits • Connect one module with various types of safety inputs • Monitor status of safety I/Os and error codes www.IDEC.com/safety IDEC Corporation • 1175 Elko Drive • Sunnyvale, CA 94089 • 800-262-IDEC (4332) • Fax: 408-745-5258 • www.IDEC.com/usa ©2009 IDEC Corporation. All Rights Reserved. Catalog No. SG9Y-DS100-0 10/09 7.5K