FB Series Plastic Control Boxes (06/07/04) Lightweight Plastic Boxes with IP65 Protection Lightweight Plastic Boxes with IP65 Protection A wide variety of ş22mm control units can be installed. Cover: Light Beige Dimensions: 76/140/200H × 76W × 59.5D mm Mounting Holes: 0 to 5 for mounting control units HW Series TW Series XW Series (Emergency Stop Switch) For Emergency Stop Switch Cover: Yellow Dimensions: 76H × 76W × 59.5D mm Mounting Holes: 1 for mounting a control unit Blank types Accessories Blank enclosures, without mounting holes, are A wide variety of accessories can be installed to suit individual applications. conducive to custom designed layouts, and also allow the user to install control units of other Nameplates Switch Guard Padlock Cover sizes. Yellow enclosure with switch guards HW9Z-KG3 and HW9Z-KG4 are SEMI S2 compliant. For details, see the SEMI EMO Switch Guards catalog (EP1125). (06/07/04) 2 A Wide Variety of Control Units Can Be Installed. A Wide Variety of Applications Contact Cover Box Junction Box Control units become IP65 when covered with the contact Control boxes without mounting holes can also be used as junction cover box (Type No. FB1WR-111Z. See pages 6 and 7 for boxes to enclose terminal blocks. details). Contact Cover Box Applicable terminal blocks: BN10W, BN15MW, BN15LW, BN30W, BA111T, BA211T, BA311T Control Unit Mounting Panel A wide variety of mounting styles to suit your applications • • • • Front Panel Mounting • • • • Hook Mounting The control boxes can be The control boxes can mounted to the front of the be hung on a hook. panel. For details, see page 5. • • • • Rear Panel Mounting • • • • Frame Mounting The control boxes can be The control boxes can be mounted from behind the mounted on the middle, panel. right, or left side of an aluminum frame by using For details, see page 5. two FB9Z-PK1 mounting brackets on the top and bottom of the box. For details, see page 7. (06/07/04) 3 2-ş4.6 FB Series Plastic Control Boxes IP65 lightweight plastic enclosures for installing control units. • ş22mm control units can be installed. • Blank front control boxes, without mounting holes, are also avail- able. • Blank front control boxes can also be used as junction boxes to mount terminal blocks. • Yellow cover version for emergency stop switches is also available. • Front panel mounting, rear panel mounting, hook mounting, and frame mounting options are available. • UL/c-UL listing - pending Types • • • • Box No. of Mounting Hole Box Size Mounting Cover Color Type No. Description Holes 0 Without mounting hole Light beige FB1T-000Z 76mm 1 ş22mm Yellow FB1W-111Y 1 ş22mm FB1W-111Z 0 Without mounting hole FB2T-000Z ş22mm, mounting 2 FB2W-211Z 140mm centers 50mm 76 ş21.3 Knockout ş22mm, mounting 3 FB2W-312Z centers 30mm Light beige 0 Without mounting hole FB3T-000Z Cover Mounting Screws ş22mm, mounting 3 FB3W-311Z (Stainless Steel) centers 50mm 200mm ş22mm, mounting 4 FB3W-413Z centers 36mm Control Unit Mounting Holes ş22mm, mounting 5 FB3W-512Z centers 30mm • • • • Specifications (Note 1) Ambient temperature: –25 to +60°C (no freezing) Standard Relative humidity: 45 to 85%RH (no condensation) Operating Storage temperature: –40 to +80°C (no freezing) Conditions Degree of pollution: 3 IP65 (when IP65 control units are installed) Degree of NEMA Type 4X Indoor Use Only Protection (when Type 4X control units are installed) Electric Shock Class II (when class II control units are installed) 59.5 Protection Cover/base: Polycarbonate ş21.3 Knockout Material Cover mounting screws: Stainless steel Applicable Control IDEC’s HW/TW/XW series control units and Dimensions Units accessories (Note 2) (Note 3) 76mm type: 125g (FB1W-111Z) • • • • 76mm Type (FB1) Weight (approx.) 140mm type: 184g (FB2W-211Z) 4-M4 Tapping Holes for Rear Mounting 200mm type: 243g (FB3W-311Z) (Depth: 10 mm) ş66 (Marking Plate Area) Cover 2-Front Mounting Holes Note 1: The above speciŢcations are for control boxes. For control units, refer to the Mounting Screws Cover ş14 Knockout speciŢcations of each control unit. Note 2: Choose control units and accessories which match the mounting hole cen- ters, effective depth behind the cover, and the thickness of the cover where control units are installed (3 mm). Note that control boxes with 30mm or 36mm mounting hole centers may limit the knob orientation of selector switches, because the con- tact blocks can be mounted in one direction only on these mounting centers. Note 3: An XW series emergency stop switch of screw terminal type can be installed on a control box with one mounting hole or mounting holes of 50mm mounting centers, by connecting one clamping terminal to one terminal pole. Base 15.5 • • • • Contact Cover Box c 76 59.5 62 No. of Mounting Hole Size Mounting Cover Color Type No. 2-ş21.3 Contact Cover (FB1WR-111Z) Description Holes Knockout ş22mm hole in 76mm 1 Light beige FB1WR-111Z the base • Cover does not have a control unit mounting hole. • For operating instructions, see page 6 and 7. Base • • • • Accessories Description Type No. Ordering Type No. Package Quantity Mounting Bracket FB9Z-PK1 FB9Z-PK1 1 ∗ Dimensions are the same as standard type. DIN Rail Adapter FB9Z-PK3 FB9Z-PK3PN02 2 All dimensions in mm. • For the dimensions and operating instructions, see pages 7 and 8. • Connectors and nuts are supplied by users. (06/07/04) 4 ş22.3 76, 140, or 200 18 21 21 41 4-R2.2 FB Series Plastic Control Boxes • • • • 140/200mm Type (FB2/FB3) Nameplate: NWA-∗, NWAQ-∗, NWAS-0, NWAL-0, NWAQL-0, NWAV-∗ 4-M4 Tapping Screw Holes for Rear Mounting (Depth: 10mm) Anti-rotation ring: OGL-31 TW Series 2-Front Mounting Holes Metal protector: OLW-C Cover Mounting Screws Cover Control Units 2-ş14 Knockout Pushbutton clear boot: OC-31, OC-32 Button cover: OCW-10∗, OCW-11∗ Padlock cover: HW9Z-KL1, HS9Z-PC22 Note: ConŢrm the speciŢcations of control box, control units, and accessories before choosing accessories, referring to separate catalogs. Applicable DIN Rail Description Material Type No. Aluminum BAA1000 DIN Rail Steel BAP1000 Mounting Clip Steel BNL6 Note: Use DIN rail adapters FB9Z-PK3 when installing a DIN rail in the control box. See pages 7 and 8. Base 31 59.5 76 62 Applicable Terminal Block / Transformer Series / Type No. FB2 FB3 2-ş21.3 Knockout L 140 200 BN-W Series: BN10W, BN15MW, BN15LW, BN30W Terminal Block A 84 144 BA Series: BA111T, BA211T, BA311T B 104 164 Separate Mounting ∗∗ TWR5 C 106 166 Transformer All dimensions in mm. Note: Install the terminal blocks and separate mounting transformers on a DIN rail using two DIN rail adapters (FB9Z-PK3). Choose the types and quantity of terminal blocks, transformers, mounting clips, and control boxes carefully taking the speciŢ- Control Unit Mounting Hole Centers cations into consideration. The separate mounting transformer can be installed on a FB2 FB3 DIN rail adapter directly. Type FB1 2 mounting 3 mounting 3 mounting 4 mounting 5 mounting holes holes holes holes holes Instructions Installation Panel Mounting 1. Installing the FB series from the front • Using two M4 screws, install Mounting Screws Mounting Hole Dimensions (M4) 5.0 mm the base onto the panel. (Base FB2 FB3 FB2/FB3 Recommended tightening Thickness) 50mm 36/50mm torque: 1.4 to 2.0 N·m Type FB1 mounting mounting 30mm mounting centers ∗ Determine the screw length in centers centers consideration of the base and panel 3.2 thickness. ∗ Mounting screws are not supplied Panel Box Base with the FB series. Use M4 mount- Shape ing screws. 13 13 2. Installing the FB series from the rear • Insert four M4 tapped screws into holes for tapping screws on the Note: For contact cover boxes, see page 4. back of the base (depth: 8 to 10 mm, tapping screw hole diameter: Internal Dimensions ş3.7 mm), and fasten the screws to a tightening torque of 1.3±0.1 N·m (Nitto Seiko M4-P-TITE). FB1 FB2 FB3 ∗ Mounting screws are not supplied with the FB series. Use M4 tapping D 45 92 150 screws (recommended screws: Nikko Seiko M4-P-TITE). ∗ The value of the recommended tightening torque has been conŢrmed Note: Choose a control box in consider- with a M4 tapping screw (Nitto Seiko M4-P-TITE). When using other ation of control unit’s depth behind 45 the panel and the mounting cen- screws, check that the tapping screw hole is not damaged and the screw Control Unit ters of the adjacent control units. can be securely tightened. Mounting Area Thickness 3. Installation using mounting bracket FB9Z-PK1 • Refer to installation instructions on page 7. All dimensions in mm. Installing and Removing the Control Unit • Refer to installation instructions for each control unit. Applicable Accessories Series Description Installing the Safety Lever Lock for HW Series Control Nameplate: HWAM, HWAQ, HWAS, HWAV-∗ Units (HW9Z-LS, yellow) Marking plate for nameplate: HWNP-∗ • When installing the HW series control units in the direction shown Anti-rotation ring: HW9Z-RL below, install the safety lever lock with the lever in the unlocked HW Series EMO switch guard: HW9Z-KG3, HW9Z-KG4 position, lock the lever, and push in the safety lever lock. Control Units Switch guard: HW9Z-K1, HW9Z-K11 3 Pushbutton clear boot: OC-31, OC-32 Padlock cover: HW9Z-KL1 1 Nameplate: HWAV-∗ XW Series Emergency EMO switch guard: HW9Z-KG3, HW9Z-KG4 2 Safety Lever Lock Stop Switches Anti-rotation ring: HW9Z-RL (06/07/04) 5 ş22.3 ş22.3 55 Appearance 2 3 D 13 L 50 18 3.2 30 30 50 50 36 36 36 3.2 A B 30 30 30 30 C FB Series Plastic Control Boxes Instructions Installing the Cable Gland 2. When using plastic cable gland, metal cable gland and multi-core cable • Break a desired knockout to mount a cable gland Gland Port Size Plastic Cable Gland Metal Cable Gland using a hammer and a screwdriver, and install the 5311 1220 [Skintop-ST-M] cable gland. M20 Applicable gasket: GPM20 ALS-∗∗ EC20 (Nihon Flex) ∗ When breaking the knockout to make a cable gland hole, (LAPP, Germany) be careful not to damage the internal contact block. 5380 6030 [Skintop-ST-PF] ∗ Note that cracks or burrs on the cable gland hole will G1/2 Applicable gasket: GP 050 ALS16-∗∗ (Nihon Flex) degrade the waterproof characteristics. (LAPP, Germany) Installing the Cover and Base 5301 5030 [Skintop-ST] ∗∗ PG13.5 Applicable gasket: GP13.5 ABS- PG13.5 (Nihon Flex) • Attach the cover to the base so that the TOP mark on the cover (LAPP, Germany) and base are in the same direction. • Use cover mounting screws 3. Locking nut for installing the cable gland to attach the cover to the TOP Gland Port Size Locking Nut Type No. (made of plastic) base. (Recommended tight- TOP M20 HW9Z-NM20 (IDEC) ening torque: 1.3±0.1 N·m) TOP G1/2 HW9Z-G (IDEC) ∗ Make sure that the cover and Marking the base are attached in the PG13.5 HW9Z-PG135 (IDEC) correct direction. Otherwise, the FB series may be dam- • Tighten cable glands to a torque of 3.0±0.3 N·m. (Cover) (Base) aged. ∗ InsufŢcient tightening of the cable gland may degrade the waterproof characteristics. ∗ Electric shock protection Class II is maintained only when a plastic cable Applicable Crimping Terminal gland is used. When using metallic cable glands, install a proper ground- ing provision or use only one cable gland. HW/TW Series • Determine the cable gland for a multi-core cable according to the Non-insulated Terminal Insulated Terminal outside diameter of the cable sheath. Applicable Crimping Terminal • When wiring from the back of FB series, use the ş14 knockout on Insulating Tube ş3.6 min. ş3.6 min. the back of the control box. A cable gland cannot be installed to Wire the ş14 knockout. W W 4.0 max. 6.0 min. 20.2 max. 4.0 max. 6.0 min. Notes 20.2 max A A Applicable Wire Size W dimensions • Determine the wire size in consideration of the applicable wire for B B Direction of A: 8.0 maximum control units and the applicable diameter of cables. Direction of B: 6.6 maximum Wiring • Avoid foreign objects such as dust, liquid, and oil from entering the B B switch while connecting a conduit or wiring. A A • Do not twist or pull the cable of ţexible conduit with excessive force. Otherwise, the wire, FB series, and control units may be damaged. XW Series (Screw Terminal Type�� �� • Because the FB series is not provided with a PG terminal, bond- Non-insulated Terminal Insulated Terminal ing circuits cannot be interconnected. Applicable Crimping Terminal Insulating Tube Installation of control units on 30mm centers ş3.2 min. ş3.2 min. Wire • When mounting HW/TW series control units 30 6.0 max. 6.0 max. on 30mm mounting centers (close mounting), 4.7 min. make sure to use a barrier (optional: HW- 3.0 max. (Note) 4.7 to 5.9 3.0 max. 4.7 to 5.9 VG1) to secure the insulation properties of the 14.9 max. 18.3 max. 14.9 max. terminal. The barriers (HW-VG1) can be eas- ∗ When a spade terminal is used, the dimension is 4.7 to 5.9 mm. ily pressed into the side of the contact block. ∗ Be sure to install an insulating tube on the crimping terminal. Operation Barrier ∗ When using crimping terminals for the XW series, use only one crimping (optional, HW-VG1) • Avoid any contact with oil or coolants. terminal for each terminal. Otherwise, the control box may be damaged. ∗ Make sure that the wiring does not contact the FB series. • Use the FB series for INDOOR applications only. Applicable Cable Gland Contact Cover Box • Use cable glands with waterproof M20. G1/2 SpeciŢcations, applicable units, and wiring PG13.5 characteristics (IP65, TYPE 4X) which can be mounted on a panel • Same as the standard control boxes. thickness of 3 mm or more. 30 mm Installing XW series control units to the FB1WR-111Z max. ∗ Locking nuts are not attached. contact cover 10 mm max. 1. When using ţexible conduit and • Remove the contact block and the locking ring from the operator All dimensions in mm. metal cable gland. and check that the rubber gasket is in place. Insert the operator from panel front into the panel hole. Attach the rubber gasket and • Applicable Flexible Conduit Example: Type VF-03 (Nihon Flex) the base to the operator unit (place the rubber gasket between the Gland Port Size Plastic Cable Gland Metal Cable Gland panel and the base) and tighten the locking ring using locking ring wrench MW9Z-T1. Recommended tightening torque: 2.0 N·m M20 — RLC-103EC20 (Nihon Flex) • Attach the contact block to the operator. After wiring, attach the G1/2 — RLC-103 (Nihon Flex) cover to the base using four cover mounting screws. Recom- PG13.5 — RBC-103PG13.5 (Nihon Flex) mended tightening torque:1.3±0.1 N·m • Use a nameplate if necessary. (06/07/04) 6 R3.3 FB Series Plastic Control Boxes Instructions • Determine the panel thickness by excluding the thickness of the Dimensions base (2.0 mm) and accessories (if used) from the maximum panel thickness for the control unit. Mounting Hole 72 36 Panel Rubber Gasket Cover Contact Block 30 Base Locking Ring Operator Nameplate Rubber Gasket (supplied) • Do not expose the cable to excessive force, otherwise failure or damage may be caused. When mounting strength is needed, insert M4 tapping screws from the front of the panel (screw tight- ening depth: 8 to 10mm / tapping screw hole: ş3.7mm) 76 59.5 10 • Determine the mounting hole centers referring to the dimensions FB Series Control Box of the contact cover box on page 4. FB1 FB2 FB3 L 76 140 200 A 19 18.5 18.5 Mounting Bracket B 12.5 12 12 Hook Mounting FB9Z-PK1 • Attach the FB9Z-PK1 mounting bracket on the FB series with the supplied screws (two M4 tapping screws). Recommended tightening torque: 1.3±0.1 N·m Two M4 Tapping Screws (supplied) • Do not tighten the FB9Z-PK1 onto Two M4 Tapping Screw Holes the FB series with excessive force. The tapping screw hole may be damaged and may not securely hold the control box. • When using the FB9Z-PK1 as hook mounting brackets, make sure that vibrations or shocks do not cause the control box to fall off, and that the control unit operates properly. • Make sure that the mounting strength is secured. Four M4 Tapping Screw Holes Frame Mounting • The FB9Z-PK1 can be used as ✩36 59.5 10 M6 Screw 76 frame mounting brackets by attach- Adjustable range ✩ FB9Z-PK1 ing two FB9Z-PK1 as shown at right. FB Series Control Box • Attach the FB9Z-PK1 on the FB FB1 FB2 FB3 series with the supplied screws (two L 76 140 200 M4 tapping screws). Two M4 Tapping C 93 156 216 Recommended tightening torque: Screws (supplied) D 114 177 237 1.3±0.1 N·m. All dimensions in mm. • Do not tighten the FB9Z-PK1 onto the FB series with excessive force. DIN Rail Adapter The tapping screw hole may be damaged and may not securely Installing the FB9Z-PK3 DIN Rail Adapter hold the control box. • To attach the FB9Z-PK3 on the FB series, position the positioning • Using two M6 screws, fasten the hole of the FB9Z-PK3 with the positioning boss in the control box FB9Z-PK1 securely on the frame. using four M3 tapping screws (supplied) as shown in the Ţgure Recommended tightening torque: 5.0±0.3 N·m below. Recommended tightening torque: 0.9±0.1 N·m ∗ M6 mounting screws and nuts are not supplied with the FB9Z-PK1. • Do not tighten the FB9Z-PK3 onto the FB series with excessive ∗ The value of the recommended tightening torque for M6 screws has been force. The tapping screw hole may be damaged and may not conŢrmed with a hexagon socket head screw. When other screws are securely hold the control box. used and tightened to a smaller torque, make sure that the screws do not become loose after mounting. Installing the DIN Rail Positioning Boss • To attach a DIN rail, use plain FB9Z-PK3 washers and spring washers on Positioning Hole M6 Screw two M5 screws and tighten Four M3 Tapping Ţrmly. Screws (supplied) Recommended tightening FB9Z-PK1 Nut torque: 2.0±0.1 N·m Two M5 Screws Frame • DIN rail mounting screw (M5) (including spring washer and plaing Screw length: (spring washer washer) • Do not expose the FB series to excessive force, otherwise failure thickness + plain washer thick- or damage may be caused. DIN Rail ness + DIN rail thickness) + 3 to • Make sure that the mounting strength is secured in consideration 5 mm of the operation of control unit. (06/07/04) 7 R4 R2.5 2 6.5 6.6 10 13 10.5 54 L 28 28 B C L A D FB Series Plastic Control Boxes Instructions • M5 screws, spring washers, and Dimensions plain washers are not supplied. 2-M3 2-M5 • The length of DIN rail must be within the effective internal M5 Screw dimensions. DIN Rail • Do not tighten the M5 screw onto the FB9Z-PK3 with excessive force. The screw hole may be 40 damaged and may not securely 66 hold the FB9Z-PK3. Plain Washer Spring Washer Mounting Control Units on DIN Rail • Refer to each instruction sheet. Inside Dimensions of FB FB9Z-PK3 Series Control Box Installation Positions Installing the Separate Mounting Type Transformer • After attaching the FB9Z-PK3 on the FB series, attach the sepa- rate mounting type transformer on the FB9Z-PK3, using plain washers and spring washers on two M3 screws as shown in the Ţgure below. Recommended tightening torque: 0.5 to 0.8 N·m FB9Z-PK3 Separate Mounting Type Transformer Two Plain Washers 45 Two M3 Screws FB Series Control Box FB2 FB3 A 50 112.5 Two Spring Washers B — 37.5 ✩ See internal dimensions on page 5. • Separate mounting type transformer mounting screw (M3) Screw Length: (Spring washer thickness) + (Plain washer thick- ness) + 7 to 10 mm All dimensions in mm. • M3 screws, spring washers, and plain washers are not supplied. Other Precautions • Do not tighten the screw • Rated current of terminal blocks depends on operating conditions with excessive force. such as wire type, number of bundle wires, and ambient tempera- The screw hole and the ture. Check the speciŢcations of terminal blocks carefully, and use separate mounting type Separate Mounting M3 terminal blocks within the speciŢcation values. Otherwise electric transformer may be dam- Type Transformer Screw shock or Ţre hazard may be caused. aged. FB9Z-PK3 • FB series is rated as Class II protection against electric shock (no reliance on installation protective measures, according to IEC 61140). When using a blank front control box as a junction box and grounding is necessary, provide appropriate grounding, for example installing a grounding terminal block inside the box. Plain Washer • For wiring, refer to the instructions of the FB series control boxes Spring Washer and control units used. Specifications and other descriptions in this catalog are subject to change without notice. 7-31, Nishi-Miyahara 1-Chome, Yodogawa-ku, Osaka 532-8550, Japan Tel: +81-6-6398-2571, Fax: +81-6-6392-9731 E-mail: products@idec.co.jp IDEC CORPORATION (USA) IDEC IZUMI (H.K.) CO., LTD. IDEC ELEKTROTECHNIK GmbH 1175 Elko Drive, Sunnyvale, CA 94089-2209, USA Wendenstrasse 331, D-20537 Hamburg, Germany Unit 1505-07, DCH Commercial Centre No. 25, Tel: +1-408-747-0550 / (800) 262-IDEC (4332) Tel: +49-40-25 30 54 10, Fax: +49-40-25 30 54 24 Westlands Road, Quarry Bay, Hong Kong Fax: +1-408-744-9055 / (800) 635-6246 Tel: +852-2803-8989, Fax: +852-2565-0171 E-mail: service@idec.de E-mail: opencontact@idec.com E-mail: info@hk.idec.com IDEC (SHANGHAI) CORPORATION IDEC CANADA LIMITED IDEC TAIWAN CORPORATION Room 608-609, 6F, Gangtai Plaza, No. 700, Unit 22-151, Brunel Road Mississauga, Ontario, Yan'an East Road, Shanghai 200001, P.R.C. 8F-1, No. 79, Hsin Tai Wu Road, Sec. 1, L4Z 1X3, Canada Hsi-Chih, Taipei County, Taiwan Tel: +86-21-5353-1000, Fax: +86-21-5353-1263 Tel: +1-905-890-8561, Toll Free: (888) 317-4332 E-mail: idec@cn.idec.com Tel: +886-2-2698-3929, Fax: +886-2-2698-3931 Fax: +1-905-890-8562 E-mail: service@idectwn.com.tw IDEC (SHANGHAI) CORPORATION E-mail: sales@ca.idec.com IDEC IZUMI ASIA PTE. LTD. Beijing Office IDEC AUSTRALIA PTY. LTD. No. 31, Tannery Lane #05-01, Dragon Land Unit 1002, No. 10 Kuntai Building, Zhaowai Dajie, 2/3 Macro Court, Rowville, Victoria 3178, Australia Building, Singapore 347788 Zhao Yang District, Beijing, 100020, P.R.C. Tel: +61-3-9763-3244, Toll Free: 1800-68-4332 Tel: +65-6746-1155, Fax: +65-6844-5995 Tel: +86-10-6599-5541, Fax: +86-10-6599-5540 Fax: +61-3-9763-3255 E-mail: info@sg.idec.com IDEC (SHENZHEN) CORPORATION E-mail: sales@au.idec.com Unit AB-3B2, Tian Xiang Building, Tian’an Cyber Park, IDEC ELECTRONICS LIMITED Fu Tian District, Shenzhen, Guang Dong 518040, P.R.C. Unit 2, Beechwood, Chineham Business Park, Tel: +86-755-8356-2977, Fax: +86-755-8356-2944 Basingstoke, Hampshire RG24 8WA, UK Tel: +44-1256-321000, Fax: +44-1256-327755 E-mail: sales@uk.idec.com www.idec.com Cat. No. EP1132-0 JULY 2006 7.7DNP PRINTED IN JAPAN (06/07/04) M3 Screw Length Spring Washer Thickness + Plain Washer Thickness M5 Screw Length DIN Rail Spring Washer Thickness Thickness + Plain Washer Thickness 46 2 12.5 22 29 B A