Communication & Networking PLCs Operator Interfaces Automation Software Power Supplies Sensors ONC Series Programmable Logic Controllers OpenNet Controller Features: • Digital I/O -8, 16, and 32 point cards -224 inputs and outputs, 480 with expansion power supply • Analog I/O -up to 42 analog inputs or 14 analog outputs -0-5V, 0-10V, ±5V, ±10V, 4-20mA • Built-In Communications Ports -2 RS232 (programming port, ASCII, printer and modem ready) -1 RS485 (programming port and data link) • Built-in High-Speed Counter -1 channel, 10kHz, 16-bit resolution • Memory -16K words (8K steps) user program capacity • Realtime Calendar/Clock • Password Protection • PID Algorithm UL Listed File #E102342 Programming Software; WindLDR® Programming Instructions • Programs all IDEC PLCs • Transmit/Receive • Windows-based (compatible with Windows 95, 98, 2000, • Built-in X/Y Conversion • NT 4.0, ME, XP or Vista) • Sub-Routine Call/Return for Modular Programming • Square Root • 16- and 32-bit Math, Add, Sub, Mult, Div • Data Conversion to/from Dec, Hex, BCD, ASCII • Block Move • Summation • Averaging • Day of Week Program Scheduling Built-in Hayes “AT” command set for modem dialup/ pager application USA: 800-262-IDEC Canada: 888-317-IDEC 45 ONC Series Programmable Logic Controllers Hardware Features FC3A-CP2K High-speed counter sink output FC3A-CP2S High-speed counter source output Rated Voltage 24V DC (19-30V DC, including ripple) Maximum Input Current 1.5A at 24V DC Reverse Polarity Protection Prevents damage if incorrectly wired. Operating Temperature 0 to +55°C Storage Temperature -25 to +70°C Relative Humidity 30 to 95% RH (non-condensing) 10 to 57 Hz, amplitude 0.075mm 2 Vibration Resistance 57 to 150 Hz 9.8 m/sec (1G) 10 sweep cycles/axis (IEC 1131) 2 147 m/sec (15G), 11ms Shock Resistance 3 shocks each in 3 axes (IEC 1131) Between power terminal and FG: 500V AC, 1 min Dielectric Strength Between I/O terminal and FG: 1500V AC, 1 min Ground Grounding resistance 100Ω (maximum) Mounting Style 35mm DIN rail The eighth slot must be an expansion power supply module. (Photo is only an example of the range of available modules.) Standard ONC CPU Available Instructions 37 basic, 65 advanced (PID, square root, subroutine calls, etc.) User Program Capacity 16K words fl ash memory Average Scan Time 1 ms or greater Input 224 points (I0-I277) Output 224 points (Q0-Q277) Total I/O Points Using expansion power supply: 480 I/O points Internal Relay 2048 (M0-M2557) Special Internal Relay 192 (M8000-M8237) Shift Register 256 (R0-R255) Timer 256 (T0-T255; 1-sec, 100-msec, 10-msec, 1-msec) Counter 256 (C0-C255; adding, dual pulse reversible, up/down selection reversible) Data Register 8000 (D0-D7999) 256 master (L1000 - L1317), Link Register 168 slave (L100 - L127, L200 - L227, ......, L700 - L727) Remote I/O 512 points Real-Time Calendar/Clock Runtime Yes Program Protection Yes (password protected) External Run/Stop Control Yes Power Failure Protection Yes Self-Diagnostics Yes Auto Start Function Yes 46 www.idec.com Communication & Networking Sensors Power Supplies Automation Software Operator Interfaces PLCs Electrical Specifi cations CPUs General ONC Specifi cations Communication & Networking PLCs Operator Interfaces Automation Software Power Supplies Sensors ONC Series Programmable Logic Controllers Part Numbers Item Description Part Number High-speed counter, sink output FC3A-CP2K CPU Modules High-speed counter, source output FC3A-CP2S 16 points 24V DC input, sink/source compatible, terminal block FC3A-N16B1 16 points 24V DC input, sink/source compatible, nylon connector FC3A-N16B3 DC Input 32 points 24V DC input, sink/source compatible, nylon connector FC3A-N32B4 Input Modules 32 points 24V DC input, sink/source compatible, FUJITSU connector FC3A-N32B5 AC Input 8 points 100V AC input, terminal block FC3A-N08A11 Analog Input 6 channels, 4-20mA, selectable by DIP sw, terminal block FC3A-AD1261 Analog Output 2 channels, 4-20mA, selectable by DIP sw, terminal block FC3A-DA1221 16 points relay output, terminal block FC3A-R161 Relay Output 16 points relay output, nylon connector FC3A-R162 16 points transistor output sink, terminal block FC3A-T16K1 Output Modules 16 points transistor output sink, nylon connector FC3A-T16K3 Transistor 16 points transistor output protect source, terminal block FC3A-T16P1 Output 32 points transistor output sink, nylon connector FC3A-T32K4 32 points transistor output sink, FUJITSU connector FC3A-T32K5 Expansion Module Expansion power supply FC3A-EA1 Remote I/O Master Module FC3A-SX5SM1 Network Interface Modules IDEC-Modbus Converter Package (see Communication & Networking sec- IDEC-MBUS-CONVPCK tion for details) Housing (4 pcs/bag) for FC3A-R162 VHR-5N Housing (2 pcs/bag) for FC3A-T16K3, -N16B3 VHR-10N Housing (2 pcs/bag) for FC3A-T32K4, -N32B4 H18-SHF-AA Accessories Pins (40 pcs/bag) for FC3A-T32K4, -N32B4 SHF-001T-0.8BS Pins (20 pcs/bag) for FC3A-R162/T16K3, -N16B3 SVH-21T-P1.1 Cable with Fujitsu connector (for FC3A-T32K5/N32B5) FC3A-KUSA1 Breakout Module (for FC3A-T32K5, -N32B5) BX1D-T40A or BX1D-S40A Windows-based programming software for IDEC PLCs - WindLDR FC9Y-LP2CDW* Software Software application to link OPC/DDE compliant windows applications to † WINDSRV IDEC PLCs (for more information see Communication Section ) Programming Cable Cable to connect ONC to PC FC2A-KC4C Manuals ONC User Manual EM345-0 1. *For more information on WindLDR see page 23 and the Automation Software section. † 2. For more information on WindSRV see the Automation Software section. USA: 800-262-IDEC Canada: 888-317-IDEC 47 HSC RS485 COM A B Z OUTAB G +24V 0V ONC Series Programmable Logic Controllers OpenNet Controller, Networking & Applications 0 1 2 3 4 5 6 7 8 9 10 11 12 13 PC Communication 14 15 16 17 RS232C Port 1 or Port 2 The ONC is programmed by our intuitive WindLDR™ Computer Link Cable 4C software FC2A-KC4C 3m (9.84 ft.) long -use RS232 or RS485 ports -upload, download and monitor programs D-sub 9-pin Female Connector Master Station Slave Station 1 Slave Station 2 Slave Station 31 0 0 0 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 HG Series 10 10 10 11 11 11 12 12 12 13 13 13 14 14 14 15 15 Operator 15 16 16 16 17 17 17 Interface Data Link - Superiority in Networking Connect up to 32 ONC PLCs or the HG Series operator interface on a data link network. Communication Selector DIP Switch 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1st Unit 17 RS232C/RS485 Converter FC2A-MD1 D-sub 9-pin 0 1 Female Connector 2 3 RS232C Cable 4 5 6 7 8 9 HD9Z-C52 10 11 12 13 1.5m (4.92 ft.) long 14 15 16 17 2nd Unit Computer Link - Power & Versatility Connect 32 ONCs on a 1:N computer link system. Upload, download, monitor, and update data. Twist-pair Shielded Cable 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 32nd Unit 17 RS485 POWER RUN ERROR HSC DIP Modem Switch Communication Flexibility Easy connections to any R232C equipment through the user Printer defi ned RS232C port 1 or 2. Built-in Hayes “AT” command set for direct modem dialup and pager applications. Barcode Reader 48 www.idec.com Communication & Networking Sensors Power Supplies Automation Software Operator Interfaces PLCs O N 123 Communication & Networking PLCs Operator Interfaces Automation Software Power Supplies Sensors ONC Series Programmable Logic Controllers Analog Input and Output Modules Analog Output Module FC3A-DA1221 Features: Specifi cations • One card handles 5 different signal types, Analog Input Output [±5V, ±10V, 0-5V, 0-10V, or 4-20mA], switch selectable Points Per Card 6 2 • Input module has 6 inputs per card, 7 cards per CPU, Part Number FC3A-AD1261 FC3A-DA1221 42 analog input points maximum Connector Removable screw terminal blocks Removable screw terminal blocks • Output module has 2 outputs per card, 7 cards per CPU, 14 analog output points maximum 0-10V DC, ±10V DC, 0-5V DC, 0-10V DC, ±10V DC, 0-5V DC, Input Signal ±5V DC, 4-20mA ±5V DC, 4-20mA • 12-bit resolution, 0-4000 counts, count range divides evenly Resolution 12 bits 12 bits • Fast input scan, 3ms + 1 scan time Range 0-4000 counts 0-4000 counts • I/O error ±0.6% full scale @25°C Input Error ±0.6% of full scale @ 25°C NA • Convenient input termination Output Error NA ±0.6% of full scale @ 25°C Conversion Time 3ms per point NA Settling Time NA 3ms Voltage: 1 MΩ minimum Input Impedance NA Current: 250Ω Voltage=2 kΩ minimum Output Load Impedance NA (Current=250Ω, 300Ω max.) Internal Current Draw 120mA@24V DC 120mA@24V DC Type of Protection Analog Input Module Analog Output Module +V +V Voltage Output Voltage Input + Current Output Current Input 250 Ω – COM Differential COM Amplifier –V -V USA: 800-262-IDEC Canada: 888-317-IDEC 49 ONC Series Programmable Logic Controllers 16-Point DC Input Modules DC Input Module FC3A-N16B3 DC Input Module FC3A-N16B1 Features: Specifi cations • One card handles sink (NPN) or source (PNP) input signals Input DC Sink/Source • 16 points per card, 7 cards local, 8 cards expansion, Part Number FC3A-N16B1 FC3A-N16B3 15 cards max. per CPU Connector Screw terminal blocks Nylon pins • 19-30V DC input voltage range Input Voltage Range 19-30V DC 19-30V DC • Software selectable input fi ltering, 0-32 msec Input Voltage 24V DC 24V DC • High-speed catch inputs, fi rst 8 points user defi nable, pulse detection within Current Per Point 7mA 7mA 20-120μsec range Internal Current - all inputs ON 40mA 40mA • Termination connector -FC3A-N16B1 - removable screw terminal blocks Input Impedance 3.4kΩ 3.4kΩ -FC3A-N16B3 - removable nylon pin connector On/Off Voltage 15/5V DC 15/5V DC On/Off Time 20/120μs 20/120μs 32-Point DC Input Modules DC Input Module FC3A-N32B5 DC Input Module FC3A-N32B4 Features: Specifi cations • One card handles sink (NPN) or source (PNP) input signals Input DC Sink/Source • 16 points per card, 7 cards local, 8 cards expansion, Part Number FC3A-N32B4 FC3A-N32B5 15 cards max. per CPU Connector Nylon Fujitsu • 20-30V DC input voltage range Input Voltage Range 20-28V DC 20-28V DC • Software selectable input fi ltering, 0-32 msec Input Voltage 24V DC 24V DC • High-speed catch inputs, fi rst 8 points user defi nable, pulse detection within Current Per Point 5mA 5mA 20-120μsec range Internal Current - all inputs ON 50mA 50mA • Termination connector Input Impedance 4.7kΩ 4.7kΩ -FC3A-N32B4 - removable nylon pin connector -FC3A-N32B5 - Fujitsu connector On/Off Voltage 15/5V DC 15/5V DC On/Off Time 20/120μs 20/120μs 50 www.idec.com Communication & Networking Sensors Power Supplies Automation Software Operator Interfaces PLCs Communication & Networking PLCs Operator Interfaces Automation Software Power Supplies Sensors ONC Series Programmable Logic Controllers 8-Point AC Input Module AC Input Module FC3A-N08A11 Features: Specifi cations • 8 points per card, 7 cards local, 8 cards expansion, Input AC 15 cards max. per CPU Part Number FC3A-N08A11 • 100-120V AC rated input voltage Connector Removable screw terminal blocks • 85-132V AC input voltage range Input Voltage Range 85-132V AC • On/off detection set at 20ms Input Voltage 100-120V AC • Convenient termination connector, removable screw terminal blocks Current Per Point 8mA Internal Current - all inputs ON 30mA Input Impedance 12kΩ (60Hz) On/Off Voltage 79/20V AC On/Off Time 20ms Input Operating Range Input Internal Circuit 132 COM ON Area 100 79 Input Transition Area OFF Area 20 0 1.6 6.5 8.3 11 Input Current (mA) USA: 800-262-IDEC Canada: 888-317-IDEC 51 Input Voltage (V AC) Internal Circuit ONC Series Programmable Logic Controllers 16-Point Relay Output Modules Relay Output Module FC3A-R162 Relay Output Module FC3A-R161 Features: Specifi cations • 16 points per card, 4 points per common, 15 cards max. per CPU Output Relay Output • Outputs rated 240V AC/2A or 24V DC/2A Part Number FC3A-R161 FC3A-R162 • Turn On/Off delay 6-10ms Removable screw terminal Connector Nylon pin • 20,000,000 operations per relay minimum blocks • Termination connector Output Voltage 240V AC/24V DC 240V AC/24V DC -FC3A-R161 - removable removable screw terminal blocks Current Per Point 2A 2A -FC3A-R162 - removable nylon pin connectors Internal Current - all 170mA 170mA inputs ON On/Off Time 6/10ms 6/10ms 16-Point DC Sink Output Modules DC Sink Output Module FC3A-T16K3 DC Sink Output Module FC3A-T16K1 Features: Specifi cations • 16 transistor sink outputs per card, 15 cards max. per CPU Output DC Sink • Outputs rated 19-30V DC/0.5A Part Number FC3A-T16K1 FC3A-T16K3 • Turn On/Off delay 500μsec max. Connector Removable screw termi- Nylon pin • Opto-isolated outputs nal blocks • Termination connector Output Voltage 19-30V DC 19-30V DC -FC3A-R161 - removable removable screw terminal blocks Current Per Point 500mA@ 24V DC 500mA@ 24V DC -FC3A-R162 - removable nylon pin connectors Internal Current - all 60mA 60mA inputs ON On/Off Time 500/500μs 500/500μs 52 www.idec.com Communication & Networking Sensors Power Supplies Automation Software Operator Interfaces PLCs Communication & Networking PLCs Operator Interfaces Automation Software Power Supplies Sensors ONC Series Programmable Logic Controllers 16-Point DC Protect Source Output Module Protect Source Output Module FC3A-T16P1 Features: Specifi cations • 16 transistor protect source outputs per card, 15 cards max. per CPU Output DC Source • Outputs rated 19-30V DC/0.5A Part Number FC3A-T16P1 • Turn On/Off delay 500μsec max. Connector Removable screw terminal blocks • Opto-isolated outputs Output Voltage 19-30V DC • Termination connector, removable screw terminal blocks Current Per Point 500mA @ 24V DC Internal Current - all inputs ON 70mA On/Off Time 500μs/500μs 32-Point DC Input Modules DC Sink Output Module FC3A-T32K5 DC Sink Output Module FC3A-T32K4 Features: Specifi cations • 32 transistor sink outputs per card, 15 cards max. per CPU Output DC Sink • Outputs rated 20.4-27.6V DC/0.1A Part Number FC3A-T32K4 FC3A-T32K5 • Turn On/Off delay 500μsec max. Connector Nylon pin Fujitsu • Opto-isolated outputs Output Voltage 20.4-27.6V DC 20.4-27.6V DC • Termination connector Current Per Point 100mA@24V DC 100mA@24V DC -FC3A-T32K4 - removable nylon pin connector -FC3A-T32K5 - removable Fujitsu connector Internal Current - all 90mA 90mA inputs ON On/Off Time 500/500μs 500/500μs USA: 800-262-IDEC Canada: 888-317-IDEC 53 ONC Series Programmable Logic Controllers Expansion Power Supply Module Expansion Power Supply Module FC3A-EA1 Features: Specifi cations • Expands the ONC from 224 up to 480 I/O points Part Number FC3A-EA1 • Increases I/O and functional modules by 8 Connector Nylon - 5 pin • Comes with a cable connector and contacts Input Voltage Range 19 - 30V DC (including ripple) • Simple, easy and convenient mounting Input Voltage 24V DC • Install in the 8th slot only Internal Current 30mA 10 msec (24V DC), Momentary Power Interruption Level PS-2 (EN61131) Power Supply Wiring Connector 1: NC 2: NC Fuse Power Voltage: 24V DC –+ 3: 24V DC (red) Inrush Current: 50A 4: 0V (blue) (same power source for CPU) 5: FG (green) Ground FC3A-EA1 Expansion Power Supply Module Mounting Position Mount the expansion power supply module in the eighth slot 7 modules (I/O and functional) 8 modules (I/O and functional) CPU Module Expansion Power Supply Module A maximum of 7 functional modules can be mounted in any of 15 slots Mount the expansion power supply module only in the eighth slot, otherwise correct allocation of I/O and link register numbers may not occur. 54 www.idec.com Communication & Networking Sensors Power Supplies Automation Software Operator Interfaces PLCs Communication & Networking PLCs Operator Interfaces Automation Software Power Supplies Sensors ONC Series Programmable Logic Controllers Dimensions CPU Module 8.5 55 100 Digital I/O, Analog I/O, Expansion Power Supply 35 8.5 100 Example: the following fi gure illustrates a system setup consisting of a remote I/O master module, a CPU module, and three I/O modules. 195 35 55 35 35 35 idec USA: 800-262-IDEC Canada: 888-317-IDEC 55 110 4.5 110 1.8 4.5 110 REMOTE OUT V.24 Interface 1.8 1.8