The New MicroSmart Pentra PLC Family http://pentra.IDEC.com “ The features and adaptability of MicroSmart PLCs make them my first choice for applications now and in the future!“– Design Engineer The Power to Control. Anywhere. Anytime. Power, Performance, Connectivity Maximize efficiency and cut development time! MicroSmart Pentra PLCs combine advanced networking capabilities with unparalleled power, performance and connectivity. Designed to meet all your communication requirements, now and in the future, MicroSmart Pentra PLCs give you the flexibility to expand your system with as many as fifteen modules! Our new Embedded Ethernet PLC with built-in Modbus TCP also lets you remotely monitor status in real-time, receive email alerts and customize your own web page. Safety All MicroSmart Pentra PLCs meet the highest standards for safety including: cULus listed for Class 1 Division 2 hazardous locations*, CE compliant, as well as certified for marine use by ABS, DNV, and Lloyd’s Registry*. *Not applicable for all models. Visit www.IDEC.com/approvals for details. 2 Setting the standards for automation…again The MicroSmart Pentra PLC Family: Everything you need in a controller Email and text notifications Embedded Ethernet Port USB programming port Modbus TCP, RTU and ASCII NEW Advanced PID control modules Seven communication ports NEW 4-pt. analog output module User web page 3 http://pentra.IDEC.com Choose a CPU for every application With three controller types to choose from, MicroSmart Pentra PLCs offer the features you need for your applications. Built to allow you the flexibility to expand when you need to, MicroSmart Pentra PLCs are the best way to get everything you need in just one controller. 0-10V DC Analog Input Potentiometer (8-bit resolution) Power, Status, I/O LED Indicators Removable Terminal Block Optional HMI module Optional Clock Cartridge USB mini-B Optional HMI base module Programming Port Optional • Optional RS232C adaptor EEPROM cartridge (8-pin mini DIN connector) (up to 128KB) • Optional RS485 adaptor (8-pin mini DIN or screw RJ-45 Ethernet Port terminal connector) • Optional RS232C module • Optional RS485 module Power Terminal (mini-DIN or screw terminal type) Slim CPU with Ethernet Port The perfect design when you need Ethernet capability, this slim CPU with embedded Ethernet port is available with 24V DC power and equipped with eight DC inputs and four transistor outputs (sink or source). Up to seven functional modules, including analog and communication modules can be mounted on the right-hand expansion bus. Using an expansion interface module, an additional eight discrete expansion modules can be mounted. Modules snap together easily without the need for additional tools. 4 Setting the Standards for Design Optional HMI module Potentiometer (x2) 0-10V DC Analog Input RS232C port Potentiometer (8-bit resolution) RS232C port Power, Status, I/O • Optional RS232C adaptor Optional Clock LED Indicators (8-pin mini DIN connector) Cartridge • Optional RS485 adaptor (8-pin mini DIN or screw terminal connector) Optional EEPROM cartridge • Optional EEPROM cartridge Screw Terminal or MIL • Optional Clock Cartridge connector termination All-in-One CPU Slim CPU If you don’t need Ethernet, but still want a high-performance Available with 12V DC, 24V DC and 100-240V AC power, you CPU, the MicroSmart Pentra slim CPU is your best choice! can choose from 10, 16 and 24 I/O configurations. The 10 I/O Available with 24V DC power, this controller has all the CPU is equipped with six DC inputs and four relay outputs, functionalities you need in 16 and 32 I/O configurations. Each while the 16 I/O CPU is equipped with nine DC inputs and 16 I/O CPU is equipped with eight DC inputs, two transis- seven relay outputs. The 24 I/O CPU is equipped with 14 DC tor outputs (sink or source) and six relay outputs, while the inputs and ten relay outputs. The 24 I/O CPU (24V DC and 32 I/O CPU is equipped with 16 DC inputs and 16 transistor 100-240V AC models) can also be expanded with a maximum outputs (sink or source). of four functional or discreet expansion modules. 5 http://pentra.IDEC.com Communicate with Modbus Protocol Modbus is a communications protocol, which over the years Modbus is often used to connect a supervisory computer has become a standard in the automation industry. The main with a remote terminal unit (RTU) in supervisory control and reasons for the extensive use of Modbus over other data acquisition (SCADA) systems. All IDEC MicroSmart communications protocols are because it is: Pentra PLCs support Modbus protocol. Using intuitive WindLDR software, you can configure the 1. Openly published and royalty-free MicroSmart Pentra to be a Master or Slave device on a Mod- 2. A relatively easy industrial network to deploy bus network. All MicroSmart Pentra PLCs support Modbus 3. Able to move raw bits or word data without RTU/ASCII protocols and our CPU with embedded Ethernet placing many restrictions on vendors port also supports Modbus TCP protocol. 6 Setting the Standards for Connectivity Modbus Connectivity with TCP, RTU and ASCII Web Browser - Remote Monitor & Control WindLDR Software Monitor & Update Program SCADA TCP Supervisory Controls Modbus TCP Server 254 Modbus TCP Ethernet Client Modbus TCP Server 3 VFD Pentra with Radio Modem Modbus TCP OI Server 2 Touchscreen Modbus TCP Pentra Server 1 OI Modbus RTU/ASCII Pentra Touchscreen RS485 Modbus RTU and ASCII For standard MicroSmart Pentra PLCs, up to 7 communica- tion ports can be configured as Modbus RTU and/or ASCII Temperature master or slave. It is even possible to have one PLC act as Controller a master in one Modbus network, while at the same time acting as a slave in another Modbus network! There is no restriction on how the Modbus networks are set up with Pentra with MicroSmart Pentra PLCs Radio Modem Modbus TCP MicroSmart Pentra PLCs with embedded Ethernet port support Modbus TCP Client (Master) or Server (Slave) communications. When the MircroSmart Pentra is “ Seamless communication between all configured as a client (master) on the Modbus TCP my devices is a big deal. And it doesn’t network, up to 3 connections can be established. Each get easier than with a Pentra controller!“ master can send up to 255 requests to the slaves. On top of that, you can make connections to the PLC using – System Integrator WindLDR software for program monitoring, upload or download. You can also use a web browser for remote access to the PLC, even though the Ethernet port is already configured for Modbus TCP connections. 7 http://pentra.IDEC.com Built-in Ethernet for fast, reliable connectivity Ethernet is the fastest growing segment of industrial networking, allowing reliable access-from-anywhere capability and easy remote-data archiving. It makes sense: you can’t always be in the same location as your machinery, but with IDEC MicroSmart Pentra PLCs, you don’t need to be. Now you can monitor status in real-time, receive email alerts and customize your own web pages. MicroSmart Pentra PLC with embedded Ethernet With an easy-to-configure, built-in Ethernet port, you can set up your systems for remote access in no time. Remote Access and Control With this latest model, you can configure the MicroSmart Pentra PLC for remote monitor- ing and control. Using WindLDR software, you can remotely monitor or update the PLC programs without having to be near the PLC. Web Server Functions Using standard web browsers like Internet Explorer or Firefox, you can remotely log-in and access web pages that are stored directly on the MicroSmart Pentra PLC. Up to 1 MB of memory is dedicated for web page storage! Use the built-in web pages or create your own using an HTML editor. Ping Functions A new PING instruction, available in the MicroSmart Pentra PLCs with embedded Ethernet, allows the PLC to ping other PLCs or devices on a network to verify if that device is active or offline. It’s a great way to make sure all your systems are working. 8 Setting the Standards for Connectivity Up to 14 Simultaneous Connections Using Maintenance Communication Server connections, up to 3 Client devices, such as an OI touchscreen, WindLDR software and SCADA OPC server such as WindSRV (KepServerEx), can simultaneously communicate with your MicroSmart Pentra PLC. Using Server Connections, an additional 8 connections can be established and each connection can be defined as Maintenance, User Communication or Modbus TCP server protocol. On top of that, another 3 connections can be configured as Modbus TCP client protocol, with a maximum of 255 requests. Each request can be for different slave devices with different IP addresses on the network. Any Network Device (Server) Touchscreen (Client) Any Network Maintenance Internet Modbus TCP Device (Server) Communication Client Connections Server WindSRV Connections (Client) Up to 8 Any Network Connections Device (Server) WindLDR (Client) Any Network Any Network Device (Client) Device (Client) Server Connections Instant Email and Text Alerts Never have to worry that you will be out of touch with your control system. MicroSmart Pentra PLCs have the ability to send email or text messages to your inbox and mobile phone. You can instantly be notified if any abnormal condi- tions occur. Or simply have the PLC configure and send daily operational status updates. Not only can static information with up to 1,500 characters be sent in one message, but data register values can be incorporated as well. A new EMAIL instruction is now available in WindLDR software. You can program as many EMAIL instructions as you prefer as long as you don’t exceed the programming memory capacity. A total of 255 email messages can be configured in each PLC. Each email message can be sent to multiple recipients. That means you can have as many people receive the email as required! MicroSmart Pentra PLCs also support email login authentication, which requires each sender to be verified by a username and password. 9 http://pentra.IDEC.com Customize critical data for quick online monitoring Using the MicroSmart Pentra PLC with embedded Ethernet, rate, pressure, temperature, speed etc, of your system. These you have the ability to design and create your own web parameters can then be remotely monitored and updated. page. Using a standard web browser, such as Internet Need to change and update set points, no problem! Explorer or Firefox, critical information in the PLC can be ac- cessed and controlled remotely over the web. Up to 1MB of Using any standard HTML editor; design and create your memory is reserved for web server functions. own web pages and then import these files to the WindLDR software. WindLDR will download the HTML files to the With your web page, data is easy to access and read. Your embedded Ethernet MicroSmart Pentra CPU. It’s that simple! web page can display important parameters such as flow Design it the way you want. “ With MicroSmart Pentra, I can check on our assembly lines right from the office, no matter where they’re located. Makes my life a whole lot easier!” – Production Manager 10 Setting the Standards for Connectivity Cellular modems let you connect anywhere If your system is located in a remote, unpopulated area where a simple internet connection isn’t available, monitor- ing equipment spread across a large geographic region can Cellular Modem be difficult. Usually someone must drive to each location to manually monitor critical information, which is both time consuming and costly. So what do you do if an internet con- IDEC OI Touchscreen nection isn’t available where your system is installed? A GSM/ CDMA wireless modem lets you access your system remotely through mobile carriers in the GSM/CDMA network. Internet MicroSmart Pentra PLCs have been installed in various applications where they provide seamless communications through a third party GSM/CDMA cellular modem and its network. Data can then be streamed from the PLC to your servers or central office. Critical information can be remotely Server accessed 24/7, even in systems deployed in remote and unpopulated areas where internet service is not accessible. • Reliable cellular connections • 24/7 monitoring • Alarms and system status alerts • Remote updating for PLC programs 11 Datalink Protocol Ethernet http://pentra.IDEC.com Connect your devices by expanding to 7 ports Port 4 Port 6 Just imagine all the possibilities you will experi- RS232C/RS485 RS232C/ RS485 ence with the flexibility of a powerful MicroSmart Port 1 Pentra Slim PLC. You can configure and seamlessly RS232C communicate with as many as 7 serial devices via RS232C or RS485. MicroSmart Pentra PLCs are the only micro PLC in the market to combine so much power and flexibility in one controller. Communicate to any device With MicroSmart Pentra PLCs, you don’t have to worry about limited communication capabilities. It doesn’t matter if you’re just starting out or a current Port 2 user expanding your MicroSmart Pentra PLC, you RS232C/RS485 can rest assured that these communication mod- Port 3 Port 5 Port 7 RS232C/RS485 ules will provide reliable and seamless communica- RS232C/RS485 RS232C/RS485 tion. If RS485 modules are used for all six ports, up to 186 RS485 slave devices can be connected with as high as a 115K baud rate available for fast transmission. Temperature Controller VFD WindSRV SCADA Application Master Pentra PLC Multiple networks of Modbus protocols IDEC MicroSmart PLCs can support Modbus communication protocol and each of the seven Slave 31 OI Touchscreen communication ports support Modbus protocol. You can configure one port to talk Modbus RTU master, Slave 2 another port for Modbus RTU slave, and more. Slave 1 Network thousands of I/Os Using IDEC Datalink and/or Modbus protocol, you Temperature Controller can configure tens of thousands of I/Os with one MicroSmart Pentra PLC. VFD (Variable Frequency Drive) Sensing Device 12 Modbus Protocol Setting the Standards for Performance Boost the speed of productivity The success of your system might be dependent on a few milliseconds. Many micro controllers lack the necessary tools for accuracy at any speed, much less at the high speeds modern applications require. MicroSmart PLCs have always had the capability to operate high speed inputs and outputs, but MicroSmart Pentra PLCs can go even faster, up to 100 kHz – and so can your productivity. High-speed inputs • Four high-speed inputs with a maximum frequency of 100 kHz • Supports single/dual phase inputs for rotary encoders • 32-bit counting range up to 4,294,967,295 pulses • Integrated Functions - Execute Interrupt Programs - Frequency Measurement - High Speed Counter Refresh - Multi Stage Comparison High-speed outputs Configure as many as three high speed pulse outputs, up to 100 kHz, and get the simple control you want for stepper or servo motors. 13 http://pentra.IDEC.com Connect up to 56 analog devices 1 2 3 4 5 6 7 Process controls play an important part in industrial ma- chines. Analog signals such as pressure transducers, float Revolutionary universal input module switches, flow meters, valves, temperature, analog sensors IDEC also offers a universal analog input module. This and more, need to be correctly analyzed and controlled. 4-pt universal analog input module can accept any of the MicroSmart Pentra PLCs offer a wide range of solutions, following types of analog signals: 4-20 mA, 0-10V DC, RTD including 0-10V DC, 4-20 mA, resistance thermometer (RTD), and type J, K or T thermocouple! thermistor and thermocouple inputs, and -10 to 10V DC and 4-20 mA outputs. Analog modules are available in 12 Easy to Configure and Scale or 16-bit resolution, providing a precise reading and fast Setting up analog modules in your PLC system should not throughput. be a challenge. Using our analog setting macro instruction in WindLDR software, you can easily set up and scale your Expand to 56 Analog I/O analog signals in no time at all. 7 analog I/O expansion modules can be configured on MicroSmart Pentra PLCs. That’s a total of 56 analog channels that you can utilize! Part Number I/O Points Input Output Resolution FC4A-J8C1 8 (8 inputs) - 16-bit (0-50,000) FC4A-L03A1 3 (2 inputs, 1output) 0-10 VDC, 4-20 mA 0-10 VDC, 4-20 mA 12-bit (0-4095) FC4A-J2A1 2 (2 inputs) - 0-10 VDC, 4-20 mA, FC4A-J4Cn1 4 (4 inputs) - 16-bit (0-50,000) RTD, Thermocouple FC4A-L03AP1 3 (2 inputs, 1output) RTD, Thermocouple 0-10 VDC, 4-20 mA 12-bit (0-4095) FC4A-J8AT1 8 (8 inputs) Thermistor (NTC/PTC) - 12-bit (0-4000) FC4A-K4A1 4 (4 outputs) 0-10 VDC, 4-20 mA 12-bit (0-4095) FC4A-K2C1 2 (2 outputs) - -10 to 10 VDC, 4-20 mA 16-bit (0-50,000) FC4A-K1A1 1 (1 output) 0-10 VDC, 4-20 mA 12-bit (0-4095) Choose from a wide range of available modules. Modules are easy to configure using WindLDR software. 14 Setting the Standards for Performance Advanced PID for precision control PID (Proportional Integral Derivative) is the most commonly used feedback control loop in industrial control systems. PID calculates an error value as the difference between a mea- sured process variable and a desired set point. The controller then attempts to minimize the error by adjusting the process control. With MicroSmart Pentra PLCs, PID implementation can be deployed in two ways: integrated PID controls or a dedicated Process Control module, which can be mounted on the MicroSmart Pentra expansion bus. Integrated PID Controls Using built-in PID functions in the MicroSmart Pentra PLCs, and in conjunction with analog I/O expansion modules, a maximum of 56 PID loops can be programmed. A PID Macro instruction in WindLDR software is also available to guide you through the process of setting up and tuning the P, I and D parameters. You can also select from various control modes K e(t) including Auto-tuning, Advanced Auto-tuning or Manual. P p Advanced PID Control Module + Process Setpoint Error Output A dedicated PID Control module is available for extreme I stability and complex applications. This particular module – has more functionalities than you will find in any other de(t) controller on the market. Independent of CPU scan time, the D K d dt PID Control module does the work, reducing PLC scan time without taking up PLC memory space. PID Control Module Highlights: • Precise, stable and accurate PID • ARW (anti-reset windup) control with less than a 0.2% error • Accepts many different input types • Available in two models: including: – Built-in 2 analog inputs, 2 x 4-20mA/ – Type K, J, R, S, B, E, T, C, PL-II and N non-contact voltage for SSR drive thermocouples – Built-in 2 analog inputs, 2 x relay – RTD outputs – 0-20 mA and 4-20 mA • Each input individually configured to – 0-1V, 0-5V, 1-5V, and 0-10V DC accept different signal types • numerous control methods including: • Up to seven modules can be mounted on – Cascade the MicroSmart Pentra – External set point • Maximum 14 PID loops with auto-tuning – Heating and cooling control action • 14-bit resolution – Difference input control 15 http://pentra.IDEC.com Solar ready 12V DC models With abundant features and unparalleled performance, 12V DC MicroSmart Pentra PLCs are the perfect choice for solar applications, including traffic signs, light controls, road sign controls, remote pumping and injections systems for oil and gas industries, remote water pumping stations and solar tracking systems. For mobile applications, these PLCs can be employed in utility vehicles such as cement mixers, lift controls for the handicapped, lighting and even designation signs for vans and buses. “ 12V DC MicroSmart controllers are compact enough to fit in a tight space, while providing the controls I need.” – System Engineer 16 Setting the Standards for Performance Meets rigorous maritime standards IDEC MicroSmart Pentra PLCs are one of the few PLCs in the market approved for maritime applications. Our PLCs are widely used in both marine and offshore applications. We are dedicated to ensuring the safety of life and property at sea. Our MicroSmart Pentra PLCs are trusted and ap- proved by leading maritime classification agencies, such as the American Bureau of Shipping (ABS Type Approval), DNV, and Lloyd’s Registers*. *Not applicable for all models. Visit www.IDEC.com/approvals for details. MicroSmart Pentra PLCs are the perfect solution for all your maritime applications! The MicroSmart Pentra PLC combines power and ease-of-use to give you a simple and flexible programming concept that can be tailored to your specific application. 17 http://pentra.IDEC.com A fast and flawless OPC solution Want your control systems centralized, easy-to-manage and Quick Client able to take advantage of the components you already have? Using Quick Client, you can access all data available to the server WindSRV, also known as KEPServerEX, is an OPC server application, including System, Diagnostic- and User-defined tags. that provides direct connectivity between client applications After you’ve created a simple KEPServerEX project, auto launch and IDEC MicroSmart Pentra PLCs. It’s a true plug-and-play Quick Client from the server toolbar to test your device connection. OPC Server with effortless data management, acquisition, monitoring and control. Plus it supports complete addressing, including 32-bit data and floating point data. Industrial strength, easy to use OPC Server The intuitive interface makes connecting IDEC MicroSmart Pentra PLCs so easy that within minutes you can be providing data to your application. KEPServerEX maximizes the promise of OPC through the use of a single server interface, ensuring: • Shorter product learning curves • Reduced system training and maintenance costs • Improved network reliability Control at your fingertips A maximum of 100 MicroSmart/MicroSmart Pentra PLCs can be connected. Imagine having the ability to centrally monitor and control your whole plant, at your fingertips. 18 Setting the Standards for Performance Fastest micro PLC in its class Expanded Memory You won’t run out of program memory space with our Mi- croSmart Pentra PLCs. The slim type CPU supports up to 62K bytes (10,400 steps) of programming memory. And if that’s still not enough for your applications, a new optional memory cartridge for the embedded Ethernet PLC is now available with 128K bytes (21,300 ladder steps). MicroSmart Pentra is also equipped with: • 48,000 Data Registers • 2,048 Internal Relays • 256 Timers • 256 Counters FREE Upgradeable Firmware MicroSmart Pentra PLCs can keep up with your always expanding applications. This is thanks to field upgradeable firmware that allows you to upgrade and download system firmware as needed. And you never have to worry new Fast Processing Speed features and functions won’t be compatible with your MicroSmart Pentra Slim CPU is the fastest PLC in its class. MicroSmart Pentra PLC. The newest firmware is always In fact, the overall processing speed of our new Logic Engine available when you download our most recent version of CPU is 16 times faster than our competitor’s average control- Automation Organizer suite. Upgrades are always free ler for simple instruction execution, and more than 14 times to our users. faster when executing advanced instruction sets. Comments and Tags download USB Maintenance Port With up to 128K bytes of programming memory, you are The new MicroSmart Pentra PLC with an embedded Ethernet free to load as much information into the PLC as you like. PLC port also has an embedded mini-B USB port for mainte- All comments and tag identification can be downloaded and nance. You can now easily connect your PC to this PLC using will reside in the PLC for better understanding and clarifica- a standard USB cable. tion. No other micro PLC can offer this much programming memory and more importantly, flexibility. MicroSmart Pentra Slim CPU Speed Comparison (µsecs) 0.9 LOD instructions 0.056 2.4 MOV instructions 0.167 00.5 11.5 22.5 IDEC MicroSmart Pentra Leading Competitor Controller 19 http://pentra.IDEC.com Automation Organizer lets you design, debug and document Automation Organizer (AO) is a powerful software suite con- “ AO just makes sense. It’s the little things taining PLC programming software (WindLDR), OI touchscreen like a common tag name database for configuration software (WindO/I-NV2) and system configuration both my PLC and HMI controls.” software (WindCFG). AO boasts a completely new graphic – System Engineer user interface and redesigned menu icons. AO is a one-stop automation software package for IDEC MicroSmart Pentra PLCs and IDEC OI touchscreens, and is compatible with Windows XP, Vista (32 bit) and Windows 7 (32 and 64-bit). FREE Upgrades The Automation Organizer suite comes with free lifetime upgrades. Once you make the initial purchase, upgrades are absolutely free. 20 Setting the Standards for Performance All IDEC MicroSmart Pentra PLCs are programmable with WindLDR ladder logic software. This icon-driven programming tool combines logic and intuition with an incredibly easy-to-use interface to allow you to take advantage of MicroSmart features. Even without ladder program experience, you can use the built-in editors, shortcuts and debuggers to configure programs. WindLDR is an excellent, long-term investment for your control solutions. Simulation Mode WindLDR allows you to simulate ladder programs with built-in Simula- tion mode. You can easily test and verify functionality of your ladder program without actual hardware. Online Editing Shutting down your PLC for minor changes can be a major hassle, so WindLDR allows you to edit and download programs without inter- rupting PLC operation. You can write new values to counters, timers and registers at any time without switching between editor mode (for programming) and monitor mode. Firmware Download With WindLDR version 6.4 or later, you have the option to upgrade or downgrade your CPU system program. It’s as simple as clicking on the checkbox in the Download dialog box. Now you can easily update your PLC system firmware with the click of a button. WindO/I-NV2 software is the programming tool available for all IDEC OI touchscreens. It is used to create projects or programs that can display information from a PLC, process status, or can be used to input data with virtual switches or keypads to make changes to a process. The objects are extremely easy to configure with the help of step- by-step navigation. It lets you quickly create colorful graphical screens in no time using drop-down menus and intuitive drag and drop functionality for the objects. A workspace is available to help you organize and manage projects, objects and screens. WindCFG is a system layout and configuration tool for IDEC PLCs and OI touchscreens. Using WindCFG, you can create a visual layout of the system design and basic configuration of your PLC and OI touchscreens. 21 http://pentra.IDEC.com Part Numbers Slim CPUs Maximum No. of Appearance Part Number Embedded I/Os Operating Voltage Ethernet & USB Port Output Expansion Modules FC5A-D12K1E Transistor Sink 12 (8in/4out) Yes FC5A-D12S1E Transistor Source FC5A-D16RK1 6 Relays, 2 Trans. Sink 16 (8in/8out) 24V DC 15 FC5A-D16RS1 6 Relays, 2 Trans. Source — FC5A-D32K3 Transistor Sink 32 (16in/16out) FC5A-D32S3 Transistor Source All-in-One CPUs Maximum No. of Appearance Part Number Embedded I/Os Operating Voltage Ethernet & USB Port Output Expansion Modules FC5A-C10R2 120-240V AC FC5A-C10R2C 24V DC 10 (6in/4out) FC5A-C10R2D 12V DC — FC5A-C16R2 120-240V AC FC5A-C16R2C 24V DC 16 (9in/7out) — Relay FC5A-C16R2D 12V DC FC5A-C24R2 120-240V AC 4 FC5A-C24R2C 24V DC 24 (14in/10out) FC5A-C24R2D 12V DC — 22 Setting the Standards for Design Discrete Expansion Modules Appearance Part Number Input Output I/O Points Connection Type FC4A-n08A11 100-120V AC 8 Inputs FC4A-n08B1 Removable Screw Terminal FC4A-n16B1 - 24V DC 16 Inputs FC4A-n16B3 MIL Connector FC4A-n32B3 32 Inputs FC4A-R081 8 Outputs Relay FC4A-R161 16 Outputs Removable Screw Terminal FC4A-T08K1 Transistor Sink 8 Outputs FC4A-T08S1 Transistor Source - FC4A-T16K3 Transistor Sink 16 Outputs FC4A-T16S3 Transistor Source MIL Connector FC4A-T32K3 Transistor Sink 32 Outputs FC4A-T32S3 Transistor Source FC4A-M08BR1 Relay 8 (4in/4out) Removable Screw Terminal 24V DC FC4A-M24BR2 Relay 24 (16in/8out) Spring Clamp Analog Expansion Modules Appearance Part Number Input Output I/O Points Resolution FC4A-J8C1 - 8 (8 inputs) 16-bit (0-50,000) FC4A-L03A1 0-10V DC, 4-20mA 0-10V DC, 4-20mA 3 (2 inputs, 1 output) 12-bit (0-4095) FC4A-J2A1 - 2 (2 inputs) FC4A-J4Cn1 0-10V DC, 4-20mA, RTD, Thermocouple - 4 (4 inputs) 16-bit (0-50,000) FC4A-L03AP1 RTD, Thermocouple 0-10V DC, 4-20mA 3 (2 inputs, 1 output) 12-bit (0-4095) FC4A-J8AT1 Thermistor (NTC/PTC) - 8 (8 inputs) 12-bit (0-4000) FC4A-K4A1 0-10V DC, 4-20mA 4 (4 outputs) 12 bit (0-4095) FC4A-K2C1 -10 to 10V DC, 4-20mA 2 (2 outputs) 16-bit (0-50,000) - FC4A-K1A1 0-10V DC, 4-20mA 1 (1 output) 12 bit (0-4095) PID Controls Modules Web Server Module Appearance Part Number Description Appearance Part Number Description PID Control Module with 2x analog FC5A-F2M2 inputs and 2x 4-20mA/0-10V DC outputs Web Server Module FC4A-EnET (for standard CPU without Ethernet) PID Controls Module with 2x analog FC5A-F2MR2 inputs and 2x Relay Outputs AS-Interface Master Module RS232C/RS485 Communication Modules Appearance Part Number Description Appearance Part Number Description RS485 Communication Module FC5A-SIF4 Configure as Port 3 to 7 AS-Interface Master Communciation FC4A-AS62M Module RS232C Communication Module FC5A-SIF2 Configure as Port 3 to 7 23 http://pentra.IDEC.com Communication Modules for Slim CPU Communication Adapters Appearance Part Number Description Appearance Part Number Description RS232C Communication Module for slim CPU FC4A-PC1 RS232C Communication Adapter Mini DIn type FC4A-HPC1 Configure as Port 2 FC4A-PC2 RS485 Communication Adapter Mini DIn type RS485 Communication Module for slim CPU FC4A-HPC2 FC4A-PC3 RS485 Communication Adapter Screw Terminal type Mini DIN type, Configure as Port 2 RS485 Communication Module for slim CPU FC4A-HPC3 Screw Terminal type, Configure as Port 2 Programming Cables Appearance Part Number Description Expansion Power Supply Modules Appearance Part Number Description USB programming cable for embedded HG9Z-XCM2A Ethernet CPU Master expansion power supply FC5A-EXM1M (Use with FC5A-EXM1S slave power supply) Slave expansion power supply FC5A-EXM1S (Use with FC5-EXM1M master power supply) FC2A-KC4C Serial programming cable Expansion interface cable between master and FC5A-KX1C slave power supply (1m length) FC4A-USB USB to Serial converter FC5A-EXM2 Expansion Interface Module Memory & Clock Cartridges Appearance Part Number Description FC4A-PM32 32KB memory cartridge HMI Modules FC4A-PM64 64KB memory cartridge Appearance Part Number Description FC4A-PM128 128KB memory cartridge, For embedded Ethernet CPU only FC4A-PT1 Real-time clock cartridge FC4A-HPH1 HMI base module (HMI module is not included) Programming Software Appearance Part Number Description FC4A-PH1 HMI module SW1A-W1C Automation Organizer software suite WINDSRV-1 OPC server software with single device connection. MIL Connector Cables (use with Breakout Modules) WInDSRV-4 OPC server software with four device connections. Use with Part Number Model Length WINDSRV-U OPC server software with 100 device connections. Breakout Modules FC9Z-H050B26 1.64ft (0.5m) Use with Part Number Descrption FC9Z-H100B26 3.28ft (1m) 26-wire MIL connector cable Non-shielded Breakout Modules BX1D-S26A 26-terminal breakout module FC9Z-H200B26 6.56ft (2m) Use with Part Number Descrption FC9Z-H300B26 9.85ft (3m) CPU Module (26-wire) 26-terminal touch-down terminal breakout 26-wire MIL connector cable FC9Z-H050A26 1.64ft (0.5m) BX1D-T26A BX1D-S26A, BX1D-S26A 26-terminal breakout module module BX1D-T26A FC9Z-H100A26 3.28ft (1m) 20-wire MIL connector cable Shielded FC9Z-H200A26 6.56ft (2m) BX1D-S20A 20-terminal breakout module 26-terminal touch-down terminal breakout BX1D-T26A module FC9Z-H300A26 9.85ft (3m) 20-terminal touch-down terminal breakout FC9Z-H100C26A Shielded Single Connectors 5ft (1.5m) BX1D-T20A module 20-wire MIL connector cable BX1D-S20A 20-terminal breakout module FC9Z-H050B20 1.64ft (0.5m) FC9Z-H100B20 3.28ft (1m) Non-shielded 20-terminal touch-down terminal breakout FC9Z-H200B20 6.56ft (2m) BX1D-T20A module FC9Z-H300B20 9.85ft (3m) I/O Expansion Modules (20-wire) FC9Z-H050A20 1.64ft (0.5m) BX1D-S20A, BX1D-T20A FC9Z-H100A20 3.28ft (1m) Shielded FC9Z-H200A20 6.56ft (2m) FC9Z-H300A20 9.85ft (3m) FC9Z-H100C20A Shielded Single Connectors 5ft (1.5m) 24 Setting the Standards for Design Specifications Slim CPU FC5A-D12K1E FC5A-D16RK1 FC5A-D32K3 Part Number FC5A-D12S1E FC5A-D16RS1 FC5A-D32S3 Rated Power Voltage 24V DC Allowable Voltage Range 20.4 to 26.4V DC (including ripple) Maximum Input Current 700mA (26.4V DC) *1 Maximum Power Consumption 19W (26.4V DC) *1 Allowable Momentary Power Interruption 10ms (at 24V DC) Dielectric Strength Between power and terminals: 500V AC, 1 minute, Between I/O and terminals: 500V AC, 1 minute Insulation Resistance Between power and terminals: 10MΩ minimum (500V DC megger), Between I/O and terminals: 10 MΩ minimum (500V DC megger) Noise Resistance DC power terminals: 1.0 kV, 50ns to 1µs. I/O terminals (coupling clamp): 1.5 kV, 50ns to 1µs Inrush Current 50A maximum (24V DC) Power Supply Wire UL1015, AWG22, UL1007 AWG18 Operating Temperature 0 to 55°C Storage Temperature –25 to +70°C (no freezing) Relative Humidity Level RH1 (IEC61131-2), 10 to 95% (no condensation) Altitude Operation: 0 to 2,000m, Transport: 0 to 3,000m Pollution Degree 2 (IEC60664-1) Corrosion Immunity Free from corrosive gases Degree of Protection IP20 (IEC60529) Grounding Wire UL1015, AWG22, UL1007, AWG18 2 When mounted on a DIn rail or panel surface: 5 to 8.4 Hz amplitude 3.5 mm, 8.4 to 150 Hz acceleration 9.8 m/s (1G), Vibration Resistance 2 hours per axis on each of three mutually perpendicular axes (IEC61131-2) 2 Shock Resistance 147 m/s (15G), 11ms duration, 3 shocks per axis on three mutually perpendicular axes (IEC61131-2) Weight 200g 230g 190g *1: CPU module + 7 I/O modules All-in One CPU FC5A-C10R2 FC5A-C16R2 FC5A-C24R2 Part Number FC5A-C10R2C FC5A-C16R2C FC5A-C24R2C FC5A-C10R2D FC5A-C16R2D FC5A-C24R2D Rated Power Voltage AC power: 100 to 240V AC, DC power type: 24V DC, 12V DC Allowable Voltage Range AC power: 85 to 264V AC, 24V DC power type: 20.4 to 28.8V DC (including ripple), 12V DC type: 10.2 to 18.0V DC Rated Power Frequency AC power: 50/60 Hz (47 to 63 Hz) 250mA (85V AC) 300mA (85V AC) 450mA (85V AC) *2 Maximum Input Current 160mA (24V DC) 190mA (24V DC) 360mA (24V DC) *3 FC5A-C10R2/FC4A-C10R2: 30VA (264V AC), 20VA (100V AC) *4, FC5A-C16R2/FC4A-C16R2: 31VA (264 V AC), 22VA (100V AC ) *4 AC Power Maximum FC5A-C24R2/FC4A-C24R2: 40VA (264V AC), 33VA (100V AC) *2 Power FC5A-C10R2C/FC4A-C10R2C: 3.9W (24V DC) *5, FC5A-C10R2D: 2.8W (12V DC) *5, FC5A-C16R2C/FC4A-C16R2C: 4.6W (24V DC) *5 Consumption DC Power FC5A-C16R2D: 3.4W (12V DC) *5, FC5A-C24R2C/FC4A-C24R2C: 8.7W (24V DC) *3, FC5A-C24R2D: 4.2W (12V DC) *5 Allowable Momentary Power Interruption 10ms (rated power voltage) Dielectric Strength Between power and or terminals: 1,500V AC, 1 minute, Between I/O and or terminals: 1,500V AC, 1 minute Insulation Resistance Between power and or terminals: 10MΩ minimum (500V DC megger), Between I/O and or terminals: 10MΩ minimum (500V DC megger) Noise Resistance AC power terminals: 1.5 kV, 50ns to 1µs, DC power terminals: 1.0 kV, 50ns to 1µs, I/O terminals (coupling clamp): 1.5 kV, 50ns to 1µs Inrush Current 24V DC: 35A, 12V DC: 20A 24V DC: 40A, 12V DC: 20A Power Supply Wire UL1015 AWG22, UL1007 AWG18 Operating Temperature 0 to 55°C Storage Temperature –25 to +70°C (no freezing) Relative Humidity Level RH1 (IEC61131-2), 10 to 95% (no condensation) Altitude Operation: 0 to 2,000m, Transport: 0 to 3,000m Pollution Degree 2 (IEC60664-1) Corrosion Immunity Free from corrosive gases Degree of Protection IP20 (IEC60529) Ground Grounding Resistance 100Ω(max.) Grounding Wire UL1007, AWG16 When mounted on a DIn rail or panel surface: 5 to 8.4 Hz amplitude 3.5 mm, 8.4 to 150 Hz acceleration 9.8 m/s2 (1G), Vibration Resistance 2 hours per axis on each of three mutually perpendicular axes (IEC61131-2) 2 Shock Resistance 147 m/s (15G), 11ms duration, 3 shocks per axis on three mutually perpendicular axes (IEC61131-2) Weight AC: 230g, DC: 240g AC: 250g, DC: 260g AC: 305g, DC: 310g *2: CPU module (including 250mA sensor power) + 4 I/O modules *3: CPU module + 4 I/O modules *4: CPU module (including 250mA sensor power) *5: CPU module 25 http://pentra.IDEC.com Slim CPU Functional Specifications FC5A-D12K1E FC5A-D16RK1 FC5A-D32K3 Part Number FC5A-D12S1E FC5A-D16RS1 FC5A-D32S3 Control System Stored program system Instruction Words 42 basic, 152 advanced 42 basic, 126 advanced 42 basic, 130 advanced Program Capacity *1 127.8KB (21,300 steps) 62.4KB (10,400 steps) User Program Storage Flash ROM (10,000 times rewritable) EEPROM (10,000 times rewritable) Basic Instruction 83µs (1,000 steps) Processing Time EnD Processing *3 0.35ms Expandable I/O Modules 7 modules + additional 8 modules using the expansion interface module Input 8 8 16 Expansion: 224 Expansion: 224 Expansion: 224 I/O Points Additional: 256 Additional: 256 Additional: 256 Output 4 8 16 Internal Relay 2,048 points Shift Register 256 points Data Register 42,000 points 42,000 points *4 Expansion Data Register / Counter 6,000 points / 256 points Timer (1-sec, 100-ms, 10-ms, 1-ms) 256 points Backup Data / Duration Internal relay, shift register, counter, data register, expansion data register / Approx. 30 days (typical) at 25°C after backup battery fully charged Battery / Charging Time Lithium battery / Approx. 15 hours for charging from 0% to 90% of full charge Battery Life / Replaceability 5 years in cycles of 9-hour charging and 15-hour discharging / not possible to replace battery Power failure, watchdog timer, data link connection, user program ROM sum check, timer/counter preset value sum check, user program Self-diagnostic Function RAM sum check, keep data, user program syntax, user program writing, CPU module, clock IC, I/O bus initialize, user program execution Input Filter Without filter, 3 to 15ms (selectable in increments of 1ms) Catch Input/Interrupt Input (I2 and I5) Min. turn on pulse width: 40µs max., Min. turn off pulse width: 150µs max., (I3 and I4) Min. turn on pulse width: 5µs max, Min. turn off pulse width: 5µs max. Max Counting Frequency & Total 4 points Single/two-phase selectable: 100kHz (2 points) High-speed Counter Points Single-phase: 100kHz (2 points) Counting Range 0 to 4,294,967,295 (32 bits) Operation Mode Rotary encoder mode and adding counter mode Analog Pot. Quantity (Range) 1 point (0 to 255) Quantity 1 point Analog Input Voltage Range 0 to 10V DC Voltage Input Impedance Approx. 100kΩ Input Data Range 0 to 255 (8 bits) Pulse Output Quantity (Max. Freq.) 3 points (100kHz) 2 points (100kHz) 3 points (100kHz) Electrical Characteristics: Complies with IEEE802.3 Ethernet Specifications Transmission Speed: 10BASE-T/100BASE-TX Ethernet Interface RJ45 User Web Page Area 1MB Ethernet — Port Compliant Browser Internet Explorer 7 and 8, Firefox 3.0 Data Link Layer: IP, ARP, Network Layer: UDP, TCP, ICMP Protocol Application Layer: SMTP, DHCP, HTTP, NBNS, DNS, SNTP Function See table below Port 1 USB mini-B (CDC class), Maintenance Communication *5 RS232C – maintenance communication, user communications, Modbus slave ASCII/RTU communication *1: 1 step equals 6 bytes. *2: Expandable up to 62.4KB when a memory cartridge is used. *3: Not including expansion I/O service time, clock function processing time, data link processing time, and interrupt processing time. *4: Extra data registers D10000 through D49999 are enabled using WindLDR Function Area Settings, then run-time program download cannot be used. *5: Maintenance communication (change monitor device values, upload/download user programs, download system program). Notes: The maximum number of relay outputs that can be turned on simulatneously is 54 including those on the CPU module. Modem communication not possible on FC5A-D12K1E/D12S1E modules. Options include Port 2 Communication Adapter/Module (maintenance, user and modem communication; data link; Modbus ASCII/RTU master/slave communication.), Clock Cartridge, Memory Cartridge, HMI Module Ethernet Port Main Features Maintenance Communication Server Downloading, uploading, and monitoring the user program using WindLDR via Ethernet TCP server 8 connections maximum. Each connection can be configured as Modbus TCP server, user communication server, or maintenance communication server. TCP Client 3 connections maximum. Each connection can be configured as Modbus TCP client or user communication client. Acquire Current Time from SNTP Server Timezone can be specified. Send email containing data register values. Sending Email number of emails: 255, To address: 512 characters max *1, cc address: 512 characters max *1 Subject :256 characters max, Body: 1,500 characters max, Supported encoding: ASCII, ISO-2022-JP, GB2312, ISO-8859-1, UTF-8 Monitoring PLC status and data register values using web browser. Web Server User web page area: 1 MB, Authentication: Basic Authentication, Compliant browser: Internet Explorer 7 & 8, Firefox 3 PING number of remote hosts can be registered: 255 *1: If the email address length is 40 characters, 12 email addresses can be configured. 26 High-speed RAM Counter Backup Setting the Standards for Design All-in-One CPU Functional Specifications FC5A-C10R2 FC5A-C16R2 FC5A-C24R2 Part Number FC5A-C10R2C FC5A-C16R2C FC5A-C24R2C FC5A-C10R2D FC5A-C16R2D FC5A-C24R2D Control System Stored program system Instruction Words 42 basic, 103 advanced 42 basic, 103 advanced 42 basic, 115 advanced Program Capacity *1 13.8KB (2,300 steps) 27KB (4,500 steps) 54KB (9,000 steps) User Program Storage EEPROM (10,000 times rewritable) Basic Instruction Processing 1.16ms (1,000 steps) Time 0.64ms END Processing *2 Expandable I/O Module — 4 modules Input 6 9 14 I/O Points Expansion: 64 *3 Output 4 7 10 Internal Relay 2,048 points Shift Register 128 points Data Register 2,000 points Expansion Data Register / Counter — / 256 points Timer (1-sec, 100-ms, 10-ms, 1-ms) 256 points Backup Data / Duration Internal relay, shift register, counter, data register / Approx. 30 days (typical) at 25°C after backup battery fully charged Battery / Charging Time Lithium battery / Approx. 15 hours for charging from 0% to 90% of full charge Battery Life / Replaceability 5 years in cycles of 9-hours charging and 15-hours discharging / not possible to replace battery Power failure, watchdog timer, data link connection, user program EPPROM sum check, Self-diagnostic Function timer/counter preset value sum check, user program RAM sum check, keep data, user program syntax, user program writing, CPU module, clock IC, I/O bus initialize, user program execution Input Filter Without filter, 3 to 15ms (selectable in increments of 1ms) Catch Input/Interrupt Input I2 through I5, Min. turn on pulse width: 40µs max., Min. turn off pulse width: 150µs max. Maximum Counting Frequency & Total 4 points Single/two-phase selectable: 50kHz (1 point) High-speed Counter Points Single-phase: 5kHz (3 points) Counting Range 0 to 65,535 (16 bits) Operation Mode Rotary encoder mode and adding counter mode Analog Pot. Quantity (Range) 1 point (0 to 255) 2 points (0 to 255) Quantity Analog Input Voltage Range Voltage — Input Impedance Input Data Range Quantity Pulse — Output Max. Frequency Sensor Power Output Voltage/Current 24V DC (+10% to –15%), 250mA Supply Overload Detection Not available (AC Power Type Isolation Isolated from the internal circuit Only) Port 1 RS232C – maintenance communication, user communications, Modbus, ASCII/RTU, slave communication *1: 1 step equals 6 bytes. *2: Not including expansion I/O service time, clock function processing time, data link processing time, and interrupt processing time. *3: Expansion modules cannot be connected to FC5A-C24R2D. Note:s The maximum number of relay outputs that can be turned on simulatneously is 33 including those on the CPU module. Options include Port 2 Communication Adapter/Module (maintenance, user and modem communication; data link; Modbus ASCII/RTU master/slave communication.), Clock Cartridge, Memory Cartridge, HMI Module Caution: Read the safety precautions described in the user’s manual or instruction sheet to ensure correct operation. Safety Precautions 27 High-speed RAM Counter Backup  Get Intensive Hands-On PLC Training If you’re looking to improve your knowledge of IDEC PLCs and OI touchscreens, IDEC training courses take a hands-on approach using real world examples to enhance your learning and retention. We are confident you will walk out of our class able to program, debug and maintain IDEC automation systems. IDEC PLC/OI Training covers: • PLC fundamentals such as hardware, numbering systems and how a PLC works. • Basic functions such as latching circuit, series and parallel circuits and how to use timers, counters and advanced func- tions such as data manipulation, Modbus Communications and PID. • Demonstrations on the MicroSmart Pentra, so you can really see how fast our PLC can process data. • Programming with an IDEC OI touchscreen. • Q&A session with our PLC experts to discuss your specific controls application. Through a collaboration between the Institute of Electrical and In-class Training Units Electronics Engineers (IEEE) and IDEC Corporation, taking our 3-day PLC/OI training seminar can also qualify you to receive up to 2.4 CEUs (24PDHs). Choose from four pre-packaged kits featuring Training Packages introductory level products all the way up to our start at only advanced 8.4” HG3G OI touchscreen and new embedded Ethernet MicroSmart Pentra PLC. Newly $399 Includes 3-day added topics include Ethernet communication, Email training, PLC and and text notifications, how to setup a user web page, OI Touchscreen! remote monitoring and control, and more. To schedule your class, visit http://training.IDEC.com today! 800.262.4332 www.IDEC.com USA Japan Germany China/Beijing China/Shenzhen IDEC Corporation IDEC Corporation IDEC Elektrotechnik GmbH IDEC (Beijing) Corporation IDEC (Shenzhen) Corporation Tel: (408) 747-0550 Tel: +81-6-6398-2571 Tel: +49-40-253054-0 Tel: +86-10-6581-6131 Tel: +86-755-8356-2977 opencontact@IDEC.com products@IDEC.co.jp service@IDEC.de idec@cn.IDEC.com Canada United Kingdom Hong Kong China/Shanghai Singapore IDEC Canada Ltd. IDEC Electronics Ltd. IDEC (H.K.) Co., Ltd. IDEC (Shanghai) Corporation IDEC Asia Pte. Ltd. Tel: (905) 890-8561 Tel: +44-1256-321000 Tel: +852-2803-8989 Tel: +86-21-5353-1000 Tel: +65-6746-1155 sales@ca.IDEC.com IDEC@uk.IDEC.com info@hk.IDEC.com idec@cn.IDEC.com info@sg.IDEC.com Australia Taiwan IDEC Australia Pty. Ltd. IDEC Taiwan Corporation Tel: +61-3-8523-5900 Tel: +886-2-2698-3929 ©2011 IDEC Corporation. All Rights Reserved. sales@au.IDEC.com service@tw.IDEC.com Catalog No. FC9Y-B300-0 4/11 15K Specifications and other descriptions in this catalog are subject to change without notice.