ø30mm - XN E-Stops Switches & Pilot Devices 30mm XN E-Stops Key features: • Plastic bezel, metallic padlock and flush bezel available • Install up to 20 padlocks (XN4E) • ø40, ø44 or ø60mm Mushroom heads available • IDEC’s original “safe break action” ensures that the contacts stay open when the contact block is detached from the operator. • Safety-lock mechanism (IEC60947-5-5, 6.2) • 2-in-1: Push-to-lock, Pull/Turn-to-Reset • Push-ON LED model allows E-Stops to be illuminated only when latched • Direct Opening Action mechanism (IEC60947-5-5, 5.2, IEC60947-5-1, Annex K) • Very short panel depth • Degree of protection IP65 (IEC60529) • RoHS compliant (EU directive 2002/95/EC). • XN4E series complies with OSHA and ISO 12100-2:2003 standards • UL, c-UL listed, EN compliant • UL NISD category emergency type device (File# E305148) File No. E68961 Specifications Applicable Standards IEC60947-5-1, EN60947-5-1, IEC60947-5-5, EN60947-5-5, UL508, UL991, CSA C22.2 No. 14 Operating Temperature Non-illuminated: –25 to +60°C (no freezing), Illuminated: –25 to +55°C (no freezing) Operating Humidity 45 to 85% RH (no condensation) Storage Temperature –45 to +80°C XN1E, XN5E XN4E Push-to-lock: 32N Push-to-lock: 32N Operating Force Pull-to-reset: 21N Pull-to-reset: N/A Turn-to-reset: 0.27 N·m Turn-to-reset: 0.4 N·m Minimum Force Required for Direct Opening Action 80N Min Operator Stroke Required 4mm for Direct Opening Action Maximum Operator Stroke 4.5mm Contact Resistance 50mΩ maximum (initial value) Contact Material Gold plated silver Insulation Resistance 100MΩ minimum (500V DC megger) Impulse Withstand Voltage 2.5kV Pollution Degree 3 Operation Frequency 900 operations/hour 2 2 Shock Resistance Operating extremes: 150m/s (15G), Damage limits: 1000m/s (100G) 2 Operating extremes: 10 to 500Hz, amplitude 0.35mm acceleration 50m/s Vibration Resistance 2 Damage limits: 10 to 500Hz, amplitude 0.35mm acceleration 50m/s Mechanical Life 250,000 operations minimum Electrical Life 100,000 operations minimum, (250,000 operations minimum @ 24V AC/DC, 100mA) Operator: IP65 (IEC60529) Degree of Protection Terminal: IP20 (when XW9Z-VL2MF is installed) Terminal Style M3.0 screw terminal Recommended Tightening Torque for Locking Ring 2.5N·m Wire Size 16 AWG max XN1E: Plastic bezel: 83g (ø40 mm), 93g (ø60 mm) Weight XN5E: Flush bezel: 89g XN4E: Padlock type: 20g 1705151134 www.IDEC.com 714 Circuit Breakers Terminal Blocks Contactors Timers Relays & Sockets Signaling Lights Switches & Pilot Devices Switches & Pilot Devices Signaling Lights Relays & Sockets Timers Contactors Terminal Blocks Circuit Breakers ø30mm - XN E-Stops Switches & Pilot Devices Part Numbers XN1E Plastic Bezel Type E-Stops (push-pull/twist reset) Style Operator Type Main Contact Monitor Contact Part Number Non-Illuminated 1NC 1NO XN1E-BV411MR 2NC – XN1E-BV402MR 40mm Mushroom 2NC 2NO XN1E-BV422MR 3NC 1NO XN1E-BV413MR 4NC – XN1E-BV404MR 1NC 1NO XN1E-BV511MR 2NC – XN1E-BV502MR 60mm Mushroom 2NC 2NO XN1E-BV522MR 3NC 1NO XN1E-BV513MR 4NC – XN1E-BV504MR 1NC 1NO XN1E-LV411Q4MR Illuminated 2NC – XN1E-LV402Q4MR 40mm Mushroom LED 2NC 2NO XN1E-LV422Q4MR (24V AC/DC) 3NC 1NO XN1E-LV413Q4MR 4NC – XN1E-LV404Q4MR 40mm Mushroom Push-ON LED 2NC 1NO XN1E-TV412Q4MR (24V AC/DC) XN4E Padlock Type E-Stops (push twist reset only) Style Operator Type Main Contact Monitor Contact Part Number 1NC 1NO XN4E-BL411MR Non-Illuminated 2NC - XN4E-BL402MR 44mm Mushroom 2NC 2NO XN4E-BL422MR 3NC 1NO XN4E-BL413MR 4NC - XN4E-BL404MR 1NC 1NO XN4E-LL411Q4MR Illuminated 2NC - XN4E-LL402Q4MR 44mm Mushroom LED 2NC 2NO XN4E-LL422Q4MR (24V AC/DC) 3NC 1NO XN4E-LL413Q4MR 4NC - XN4E-LL404Q4MR 44mm Mushroom Push-ON LED 2NC 1NO XN4E-TL412Q4MR (24V AC/DC) XN5E Flush Bezel Type E-Stops (push-pull/twist reset) Style Operator Type Main Contact Monitor Contact Part Number 1NC 1NO XN5E-BV411MR Non-Illuminated 2NC - XN5E-BV402MR 40mm Mushroom 2NC 2NO XN5E-BV422MR 3NC 1NO XN5E-BV413MR 4NC - XN5E-BV404MR 1NC 1NO XN5E-LV411Q4MR Illuminated 2NC - XN5E-LV402Q4MR 40mm Mushroom LED 2NC 2NO XN5E-LV422Q4MR (24V AC/DC) 3NC 1NO XN5E-LV413Q4MR 4NC - XN5E-LV404Q4MR 40mm Mushroom Push-ON LED 2NC 1NO XN5E-TV412Q4MR (24V AC/DC) 1705151134 800-262-IDEC (4332) • USA & Canada 715 ø40 R0.8 max. +0.5 ø30.5 0 ø30mm - XN E-Stops Switches & Pilot Devices Contact Ratings Mounting Hole Layout øA Measurements Rated Insulation Voltage (Ui) 250V Size øA X & Y Rated Current (Ith) 5A +0.5 XN1E, XN5E 30.5 70mm min Rated Operating Voltage (Ue) 30V 125V 250V For XN4E, determine Y Resistive Load (AC-12) – 5A 3A the values according to AC 50/60Hz XN4E 30.5 Inductive Load (AC-15) – 3A 1.5A the size and number of padlocks and hasp. Resistive Load (DC-12) 2A 0.4A 0.2A DC X Inductive Load (DC-13) 1A 0.22A 0.1A Resistive Load (AC-12) – 1.2A 0.6A AC 50/60Hz Panel Cutout Inductive Load (AC-14) – 0.6A 0.3A +0.2 4.8 0 Resistive Load (DC-12) 2A 0.4A 0.2A DC Inductive Load (DC-13) 1A 0.22A 0.1A 1. Minimum applicable load: 5V AC/DC, 1mA (reference value). 47.7 33 2. The rated operating currents are measured at resistive/inductive load types specified Panel Cut-out Part Numbers in IEC 60947-5-1. Locking Ring Rubber Gasket M3 Terminal Illuminated Unit LED Ratings Illuminated Push-ON Screws XN1E - L V 4 02 Q4 MR Model Operating Voltage Current Bezel Contact Configuration* Voltage Code XN 24V AC/DC ±10% 15mA 1: Plastic Bezel 11: 1NO - 1NC Blank: Non-Illuminated Depth Behind the Panel 4: Padlock 02: 2NC Q4: 24V AC/DC (Illuminated Terminal Cover Panel Thickness 1 to 5 XW9Z-VL2M 5: Flush Bezel 13: 1NO - 3NC & Push-ON LED type) Model Depth (mm) Description 22: 2NO - 2NC Illumination 04: 4NC XN1E 47.7 1 - 4 contacts, plastic bezel XN1E, XN5E 12: 1NO-2NC (Push-ON XN5E 60.4 1 - 4 contacts, flush bezel BV: Non-Illuminated LED only) LV: Illuminated LED XN4E 61.4 1 - 4 contacts, padlock TV: Illuminated *Contact IDEC for additional configurations. Push-ON LED XN4E BL: Non-Illuminated LL: Illuminated LED TL: Illuminated Push-ON LED Mushroom Size 4: ø40mm: XN1E, XN5E ø44mm: XN4E 5: ø60mm (XN1E non-illuminated only) Terminal Arrangements (Bottom View) 4NC 1NO-3NC 2NC 1NO-1NC 2NO-2NC 1NO-2NC Non-Illuminated Push-ON TOP TOP TOP TOP TOP TOP *1 *2 *1 *2 *3 *4 *1 *2 ∗3 ∗4 *3 *4 LED LR LR LR LR LR LR X1 X2 *4 *3 *2 *1 *4 *3 *4 *3 *4 *3 Illuminated Terminal Marking Description TOP TOP TOP TOP TOP TO P • Contact Ty pe *1 *2 *1 *2 *3 *4 *3 *4 11 12 *3 *4 1-2: NC main contact 3-4: NO monitor contact LED LED LED LED LED LR LR LR LR LR LR • Contact Number (1-4) Starting with the contact on TOP in a 34 33 X1 *2 *1 X2 X1 *4 *3 X2 X1 *4 *3 X2 X1 *4 *3 X2 X1 *4 *3 X2 counterclockwise direction. (Example: 1NO-3NC contact) Note: 1: contact on the TOP 2: contact on the Left 3: contact on the Bottom 4: contact on the Right 1705151134 www.IDEC.com 716 Circuit Breakers Terminal Blocks Contactors Timers Relays & Sockets Signaling Lights Switches & Pilot Devices Rated Operating Current *1 *2 *1 *2 Monitor Main Contacts (NO) Contacts (NC) *2 *1 *2 *1 *1 *2 *1 *2 *2 *1 *2 *1 *1 *2 *1 *2 *2 *1 *2 *1 20.1 18.5 37 *1 *2 *1 *2 *2 *1 *2 *1 *1 *2 *1 *2 +0.5 33.0 0 *2 *1 *2 *1 ∗1 ∗2 ∗2 ∗1 21 22 42 41 Switches & Pilot Devices Signaling Lights Relays & Sockets Timers Contactors Terminal Blocks Circuit Breakers ø44 ø44 ø40 ø40 ø40 ø40 R0.8 max. +0.5 ø30.5 0 R0.8 max. +0.5 R0.8 max. ø30.5 0 +0.5 ø30.5 0 R0.8 max. +0.5 ø30.5 0 R0.8 max. +0.5 ø30.5 0 R0.8 max. +0.5 ø30.5 0 ø30mm - XN E-Stops Switches & Pilot Devices Dimensions (mm) +0.2 +0.2 4.8 0 4.8 0 XN1E Non-Illuminated (with terminal cover) XN1E Illuminated/Push-ON (with terminal cover) 47.7 33 Panel Cut-out 47.7 33 Locking Ring Panel Cut-out Rubber Gasket M3 Terminal Illuminated Push-ON Locking Ring Screws Rubber Gasket M3 Terminal Illuminated Push-ON Screws Terminal Cover Panel Thickness 1 to 5 XW9Z-VL2M Terminal Cover Panel Thickness 1 to 5 XW9Z-VL2M XN5E Illuminated (with terminal cover) +0.2 4.8 0 60.4 21 Panel Cut-out Locking Ring Rubber Gasket Illuminated Push-ON M3 Terminal Screws XN5E Non-Illuminated (with terminal cover) +0.2 4.8 0 Terminal Cover Panel Thickness 1 to 5 XW9Z-VL2M 60.4 21 Panel Cut-out XN4E Illuminated (with terminal cover) Locking Ring Rubber Gasket +0.2 4.8 0 M3 Terminal Screws 59.9 Terminal Cover Panel Thickness 1 to 5 Panel Cut-out 61.4 43 XW9Z-VL2M Locking Ring Rubber Gasket Illuminated Push-ON M3 Terminal Screws XN4E Non-Illuminated (with terminal cover) +0.2 4.8 0 Terminal Cover Panel Thickness 1 to 6 XW9Z-VL2M Panel Cut-out 61.4 43 Locking Ring Nameplates Rubber Gasket M3 Terminal Screws Item Part No. Legend Mounting Panel Thickness XN4E: HNAV-0 (blank) 1.0 to 4.5 mm ø30mm Terminal Cover Panel Thickness 1 to 6 XW9Z-VL2M EMERGENCY XN1E, XN5E: HNAV-27 STOP 1.0 to 3.5 mm Accessories Item Description Part Number Item Description Part Number Locking Ring Wrench XN9Z-T1 Terminal Cover for Contact Block XW9Z-VL2M Locking Ring Twist Wrench TWST-T1 IP20 Fingersafe Cover XW9Z-VL2MF Lockout Hasp XN9Z-HASP421 1705151134 800-262-IDEC (4332) • USA & Canada 717 20.1 18.5 20.1 18.5 37 20.1 18.5 37 ø41 +0.5 33.0 0 +0.5 33.0 0 +0.5 33.0 0 ø60mm 20.1 18.5 37 20.1 18.5 37 20.1 18.5 37 ø41 +0.5 33.0 0 +0.5 +0.5 33.0 0 33.0 0 ø30mm - XN E-Stops Switches & Pilot Devices Operating Instructions Removing the Contact Block Installing & Removing Terminal Covers First unlock the operator button. Grab the yellow XW9Z-VL2M Bayonet Ring (yellow) TOP Markings bayonet ring j and pull back the bayonet ring ➂ Turn counterclockwise To install the terminal cover, align the TOP until the latch pin clicks k, then turn the contact marking on the terminal cover with the block counterclockwise and pull out l. ➁ Press the TOP marking on the contact block. Place ➀ Grab terminal cover the two projections on the bottom side Projections Slots Notes for removing the contact block of the contact block into the slots in the ➁ Pull ➀ Grab ➀ Place the projections terminal cover. Press the terminal cover Latch 1. Do not attempt to remove the contact block on the contact block. toward the contact block. while the operator is latched, otherwise the switch may be damaged. To remove the terminal cover, pull out the TOP Marking 2. When the contact block is removed, the monitor contact (NO contact) is two latches on the top side of the terminal closed. (Pull) cover. Do not exert excessive force to the 3. While removing the contact block, do not use excessive force, otherwise the Projections latches, otherwise the latches may break. switch may be damaged. IP20 Fingersafe Terminal TOP Marking 4. An LED lamp is built into the contact block for illuminated pushbuttons. When Cover XW9Z-VL2MF removing the contact block, pull the contact block straight to prevent damage TOP Marking To install the IP20 fingersafe terminal to the LED lamp. If excessive force is used, the LED lamp may be damaged cover, align the TOP marking on the cover (Press) and fail to light. with the TOP marking on the contact block, and press the cover toward Panel Mounting the contact block. Remove the locking ring from the operator Operator without TOP Marking Rubber Gasket thread 1. Once installed, the XW9Z-VL2MF cannot be removed. and check that the rubber gasket is in place. 2. With the XW9Z-VL2MF installed, crimping terminals cannot be used. Insert the operator from panel front into the TOP Marking 3. The XW9Z-VL2MF cannot be installed after wiring. panel hole. Face the side without thread on 4. Make sure that the XW9Z-VL2MF is securely installed. IP20 cannot be achieved when the operator with TOP marking upward, and installed loosely, and electric shock may occur. tighten the locking ring using ring wrench Anti-rotation Notes for Operation XN9Z-T1 or TWST-T1 to a torque of Locking Ring Projection 2.5 N·m maximum. When using the XN emergency stop switches in safety-related part of a control system, observe safety standards and regulations of the relevant country or When using a nameplate region. Also be sure to perform a risk assessment before operation. When using a nameplate HNAV-0, break the projection Wiring from the nameplate using pliers. Tighten the M3 terminal screws to a torque of 0.6 to 1.0 N·m. Projection Installing the Contact Block Contact Bounce First unlock the operator button. Align the ▼ Marking When the button is reset by pulling or turning, the NC main contacts will bounce. ▲ Marking small q marking on the edge of the operator When pressing the button, the NO monitor contacts will bounce. with the small p marking on the yellow ➁ Turn clockwise bayonet ring. Hold the contact block, not the When designing a control circuit, take the contact bounce time into consider- ation (reference value: 20 ms). bayonet ring. Press the contact block onto the operator and turn the contact block clockwise LED Illuminated Switches until the bayonet ring clicks. ➀ Push TOP Marking LED lamp is built into the contact block and cannot be replaced. Notes for installing the contact block Handling 1. Do not attempt to install the contact block when the operator is latched, Do not expose the switch to excessive shocks and vibrations, for example by otherwise the switch may be damaged. operating the switch with tools. Otherwise the switch may be deformed or dam- 2. Make sure that the bayonet ring is in the locked position. aged, causing malfunction or operation failure. Screw Terminal Type 1. AWG18 to 16 2. Tighten the M3 terminal screw to a tightening torque of 0.6 to 1.0 N·m. 1705151134 www.IDEC.com 718 Circuit Breakers Terminal Blocks Contactors Timers Relays & Sockets Signaling Lights Switches & Pilot Devices Switches & Pilot Devices Signaling Lights Relays & Sockets Timers Contactors Terminal Blocks Circuit Breakers ø30mm - XN E-Stops Switches & Pilot Devices Operating Instructions, continued Screw Terminal Type To remove the terminal cover, pull out the two latches on the top side of the terminal cover. Do not exert excessive force to the latches, otherwise the latches 2 1. Wire thickness: 0.75 to 1.25 mm (AWG18 to 16) may break. Applicable Crimping Terminals Solid Wire TOP Markings Ring Terminal Spade Terminal ø3.2 min. Pull out the latches 4.7 min. 6.2 max. 3.0 max. 4.7 to 5.9 Crimping Terminal Crimping Terminal Insulating Tube Insulating Tube IP20 Protection Terminal Cover 4.7 to 5.9 Wire 4.7 to 5.9 Wire XW9Z-VL2MF Be sure to install an insulating tube on the crimping terminal. To install the IP20 protection cover, align the TOP marking on the cover with the 2. Tighten the M3 terminal screw to a tightening torque of 0.6 to 1.0 N·m. TOP marking on the contact block, and press the cover toward the contact block. Connector Type 1. Connector shape Tyco Electronics, D-2000 series Part No. 1376009-1 (tab header, board mount) (Press) TOP marking 2. Applicable connectors (to be supplied by user) Tyco Electronics, D-2000 series Part No. 1-1318119-4 (receptacle housing) TOP marking Tyco Electronics, D-2000 series Part No. 1318107-1 (receptacle contact) 3. To prepare correct receptacles for the connector type, read the instruction sheet and catalog of Tyco Electronics and understand the installation and 1. Once installed, the XW9Z-VL2MF cannot be removed. wiring method. 2. The XW9Z-VL2MF cannot be installed after wiring. 3. With the XW9Z-VL2MF installed, crimping terminals cannot be used. Use solid wires. 4. Fasten the cable so that the connector is not pulled. 4. Make sure that the XW9Z-VL2MF is securely installed. IP20 cannot be achieved when Otherwise the switch may be deformed and damaged, causing malfunction or installed loosely, and electric shocks may occur. operation failure. Contact Bounce When the button is reset by pulling or turning, the NC main contacts will bounce. Installing and Removing Terminal Covers When pressing the button, the NO monitor contacts will bounce. XW9Z-VL2M When designing a control circuit, take the contact bounce time into consider- ation (reference value: 20 ms). To install the terminal cover, align the TOP marking on the terminal cover with LED Illuminated Switches the TOP marking on the contact block. Place the two projections on the bottom side of the contact block into the slots in the terminal cover. Press the terminal An LED lamp is built into the contact block and cannot be replaced. cover toward the contact block. Installing the Anti-rotation Ring HW9Z-RL TOP marking Align the side without thread on the operator with TOP marking, the small s marking on the anti-rotation ring, and the recess on the mounting panel. Without thread p marking on the anti-rotation ring k Press the terminal cover TOP marking j Place the projections Anti-rotation Ring (HW9Z-RL) on the contact block 1705151134 800-262-IDEC (4332) • USA & Canada 719 ø6.0 max. 6.0 max. 3.2 min. ø1.2 max.