IDEC CORPORATION XW9Z-A30EPN02

ş22 XW Series Emergency Stop Switches ş22 mm, 4-contact Emergency Stop Switch. Compact size—only 37.1 mm deep behind the panel (screw terminal type 48.7 mm with terminal cover). Reliable “Safe break action.” • The depth behind the panel is only 37.1 mm for 1 to 4 contacts (screw terminal type 48.7 mm with terminal cover). • The same depth behind the panel for illuminated and non-illuminated switches. • IDEC’s original “Safe break action” ensures that the contacts open when the contact block is detached from the operator. • 1 to 4NC main contacts and 1 or 2NO monitor contact • Push-to-lock, Pull or Turn-to-reset operator • RoHS compliant (EU directive 2002/95/EC). Contains no lead, cad- mium, mercury, hexavalent chromium, PBB, or PBDE. • Direct opening action mechanism (IEC60947-5-5, 5.2, IEC60947-5-1, Annex K) • Safety lock mechanism (IEC60947-5-5, 6.2) • Degree of protection IP65 (IEC60529) • Screw terminal type is Ţnger-safe (IP20). • Two operator sizes: ş40 and ş60 mm • Dark red (Munsell 5R4/12) or bright red (Munsell 7.5R4.5/14) colors are available for the non-illuminated operator. • Push-ON illumination type available (operator size: ş60) Direct Opening Action • Connector type available to reduce wiring time and wiring mistakes. • UL c-UL listed. EN compliant Specifications Approval Organization/ Standard Mark File No. IEC60947-5-1, EN60947-5-1 UL/c-UL File No. E68961 Applicable Standards IEC60947-5-5 (Note), EN60947-5-5 (solder terminal, PC board JIS C8201-5-1, UL508, CSA C22.2 No. 14 UL508 terminal types) Non-illuminated: –25 to +60°C (no freezing) Operating Temperature CSA C22.2 No. 14 LED illuminated: –25 to +55°C (no freezing) UL/c-UL Listing (screw terminal type only) Operating Humidity 45 to 85% RH (no condensation) Storage Temperature –45 to +80°C TÜV Product Service Push to lock: 32N Operating Force Pull to reset: 21N EN60947-5-1 EN60947-5-5 Turn to reset: 0.27 N·m Self-declaration (European Commission’s Low Voltage Minimum Force Directive) Required for Direct 80N Opening Action CCC GB14048.5 No. 2005010305150897 Minimum Operator Stroke Required for 4.0 mm Direct Opening Action Maximum Operator Contact Ratings 4.5 mm Stroke (NC main contacts/NO monitor contact) 50 mΩ maximum (initial value) Contact Resistance Screw Connector type: 30 mΩ (Note) 250V Terminal Type Insulation Resistance 100 MΩ minimum (500V DC megger) Solder Overvoltage Category II Terminal Type Rated Insulation Voltage (Ui) 300V Impulse Withstand PC Board 2.5 kV Voltage Terminal Type Pollution Degree 3 (connector type: 2) Connector Type 125V Operation Frequency 900 operations/hour Rated Current (Ith) 5A (connector type: 2.5A) 2 Operating extremes: 150 m/s 250V Shock Resistance Rated Operating Voltage (Ue) 30V 125V 2 (Note 3) Damage limits: 1000 m/s Resistive Load 5A Operating extremes: 10 to 500 Hz, amplitude 0.35 mm, – 3A 2 (AC-12) (Note 1) acceleration 50 m/s Vibration Resistance AC50/60 Hz Damage limits: 10 to 500 Hz, amplitude 0.35 mm, Inductive Load 3A – 1.5A 2 (AC-15) (Note 2) acceleration 50 m/s Main Contacts Resistive Load Mechanical Life 250,000 operations minimum 2A 0.4A 0.2A (DC-12) 100,000 operations minimum DC Electrical Life Inductive Load 250,000 operations minimum (24V AC/DC, 100 mA) 1A 0.22A 0.1A (DC-13) Degree of Protection IP65 (IEC60529) Resistive Load – 1.2A 0.6A Short-circuit Protection 250V/10A fuse (Type aM, IEC60269-1/IEC60269-2) (AC-12) AC 50/60 Hz Conditional Inductive Load 1000A – 0.6A 0.3A Short-circuit Current (AC-14) Monitor Contacts Solder terminal, PC board terminal, M3 screw terminal, Resistive Load Terminal Style 2A 0.4A 0.2A (DC-12) Connector type DC Inductive Load Recommended 1A 0.22A 0.1A (DC-13) Tightening Torque for 2.0 N·m Locking Ring • Minimum applicable load: 5V AC/DC, 1 mA (reference value) 2 (Operating area depends on the operating conditions and load types.) Screw terminal type: 0.75 to 1.25 mm (AWG18 to 16) • The rated operating currents are measured at resistive/inductive load types Solder terminal / PC board terminal types: Connectable Wire 2 speciŢed in JIS C8201-5-1. 1.25 mm maximum (AWG16 maximum) 2 Connector type: 0.3 to 0.85 mm (AWG22 to 18) Note 1: Solder terminal/PC board terminal types: 3A, Connector type: 2.5A Note 2: Solder terminal/PC board terminal types: 1.5A Soldering Conditions 310 to 350°C, 3 seconds maximum Note 3: Except for connector type. Recommended Tightening Torque for 0.6 to 1.0 N·m Terminal Screw Illumination Ratings ş40 mm type: 72g Rated Voltage Operating Voltage Rated Current Weight ş60 mm type: 81g 24V AC/DC 24V AC/DC ±10% 15 mA 2 Note: When connecting the applicable connector to a 1m wire of 0.33 mm Note: An LED lamp is built into the contact block and cannot be replaced. (AWG22). (06/02/17) 308 Rated Operating Current XW Series Emergency Stop Switches ş22 Non-illuminated Screw Terminal Types Type No. NC Main NO Monitor Operator Appearance Contact Contact Color Code IP20 w/Terminal Cover ş40mm Operator 1NC — XW1E-BV401MF➀ XW1E-BV401M➀ 2NC — XW1E-BV402MF➀ XW1E-BV402M➀ 3NC — XW1E-BV403MF➀ XW1E-BV403M➀ 4NC — XW1E-BV404MF➀ XW1E-BV404M➀ 1NC 1NO XW1E-BV411MF➀ XW1E-BV411M➀ 2NC 1NO XW1E-BV412MF➀ XW1E-BV412M➀ 3NC 1NO XW1E-BV413MF➀ XW1E-BV413M➀ 2NC 2NO XW1E-BV422MF➀ XW1E-BV422M➀ R: Dark red RH: Bright red ş60mm Operator 1NC — XW1E-BV501MF➀ XW1E-BV501M➀ 2NC — XW1E-BV502MF➀ XW1E-BV502M➀ 3NC — XW1E-BV503MF➀ XW1E-BV503M➀ 4NC — XW1E-BV504MF➀ XW1E-BV504M➀ 1NC 1NO XW1E-BV511MF➀ XW1E-BV511M➀ 2NC 1NO XW1E-BV512MF➀ XW1E-BV512M➀ 3NC 1NO XW1E-BV513MF➀ XW1E-BV513M➀ 2NC 2NO XW1E-BV522MF➀ XW1E-BV522M➀ • Specify a color code in place of ➀ in the Type No. • IP20 types can be connected to solid wires only. Non-illuminated Solder Terminal/PC Board Terminal Types Type No. NC Main NO Monitor Operator Appearance Terminal Style Contact Contact Color Code Solder Terminal PC Board Terminal ş40mm Operator 1NC — XW1E-BV401➀ XW1E-BV401V➀ 2NC — XW1E-BV402➀ XW1E-BV402V➀ 3NC — XW1E-BV403➀ XW1E-BV403V➀ 4NC — XW1E-BV404➀ XW1E-BV404V➀ R: Dark red RH: Bright red 1NC 1NO XW1E-BV411➀ XW1E-BV411V➀ 2NC 1NO XW1E-BV412➀ XW1E-BV412V➀ 3NC 1NO XW1E-BV413➀ XW1E-BV413V➀ 2NC 2NO XW1E-BV422➀ — • Specify a color code in place of ➀ in the Type No. • Terminal cover (XA9Z-VL2) is ordered separately. Connector Type NC Main NO Monitor Operator Appearance Type No. Contact Contact Color Code ş40mm Operator R: Dark red 3NC — XW1E-BV403V➀-BC RH: Bright red • Specify a color code in place of ➀ in the Type No. • Applying for UL/c-UL listing. The switch unit (XW1E-BV) is UL/c-UL listed. • See page 317 for applicable connectors. (06/02/17) 309 ş22 XW Series Emergency Stop Switches LED Illuminated Screw Terminal Types NO Type No. Illumination Rated NC Main Appearance Monitor Type Voltage Contact IP20 w/Terminal Cover Contact ş40mm Illuminated Operator 1NC — XW1E-LV401Q4MFR XW1E-LV401Q4MR 2NC — XW1E-LV402Q4MFR XW1E-LV402Q4MR 3NC — XW1E-LV403Q4MFR XW1E-LV403Q4MR 4NC — XW1E-LV404Q4MFR XW1E-LV404Q4MR 24V LED AC/DC 1NC 1NO XW1E-LV411Q4MFR XW1E-LV411Q4MR 2NC 1NO XW1E-LV412Q4MFR XW1E-LV412Q4MR 3NC 1NO XW1E-LV413Q4MFR XW1E-LV413Q4MR 2NC 2NO XW1E-LV422Q4MFR XW1E-LV422Q4MR • The operator color is red only. • IP20 types can be connected to solid wires only. LED Illuminated Solder Terminal / PC Board Terminal Types Type No. NO Illumination Rated NC Main Appearance Monitor Terminal Style Type Voltage Contact Contact Solder Terminal PC Board Terminal ş40mm Illuminated Operator 1NC — XW1E-LV401Q4R XW1E-LV401Q4VR 2NC — XW1E-LV402Q4R XW1E-LV402Q4VR 3NC — XW1E-LV403Q4R XW1E-LV403Q4VR 4NC — XW1E-LV404Q4R XW1E-LV404Q4VR 24V LED AC/DC 1NC 1NO XW1E-LV411Q4R XW1E-LV411Q4VR 2NC 1NO XW1E-LV412Q4R XW1E-LV412Q4VR 3NC 1NO XW1E-LV413Q4R XW1E-LV413Q4VR 2NC 2NO XW1E-LV422Q4R — • The operator color is red only. • Terminal cover (XA9Z-VL2) is ordered separately. Push-ON LED Illuminated Screw Terminal Types NO Type No. Illumination Rated NC Main Appearance Monitor Type Voltage Contact IP20 w/Terminal Cover Contact ş40mm Illuminated Operator 3NC — XW1E-TV403Q4MFR XW1E-TV403Q4MR 24V LED AC/DC 2NC 1NO XW1E-TV412Q4MFR XW1E-TV412Q4MR • The operator color is red only. • Push-ON types is illuminated when the operator is latched, and turns off when reset. • IP20 types can be connected to solid wires only. Push-ON LED Illuminated Connector Type NO Illumination Rated NC Main Appearance Monitor Type No. Type Voltage Contact Contact ş40mm Illuminated Operator 24V LED 3NC — XW1E-TV403Q4VR-BC AC/DC • The operator color is red only. • Push-ON types is illuminated when the operator is latched, and turns off when reset. • Applying for UL/c-UL listing. The switch unit (XW1E-TV) is UL/c-UL listed. See page 317 for applicable connectors. (06/02/17) 310 R R R 3-ş1.7 holes +0.4 ş22.3 0 +0.4 0 ş22.3 +0.4 ş22.3 0 R0.8 max. R0.8 max. R0.8 max. XW Series Emergency Stop Switches ş22 Dimensions (Non-Illuminated) • • • • Screw Terminal Type (IP20) Panel Thickness 0.8 to 6 +0.2 3.2 0 Panel Cut-out M3 Terminal Screw Gasket 0.5 18.5 20.1 Locking Ring IP20 Protection Cover 48.7 32 XW9Z-VL2MF 32 ş40mm Operator ş60mm Operator • • • • Screw Terminal Type (w/terminal cover) Panel Thickness 0.8 to 6 +0.2 3.2 0 Panel Cut-out M3 Terminal Screw Gasket 0.5 18.5 20.1 Locking Ring 47.2 Terminal Cover 32 48.7 XW9Z-VL2M 32 ş40mm Operator ş60mm Operator • • • • Solder Terminal and PC Board Terminal Types ş40mm Operator Panel Thickness 0.8 to 6 +0.2 3.2 0 Panel Cut-out PC Board Layout (Bottom View) Terminal Cover Gasket XA9Z-VL2 17.4 20.1 Locking Ring 19.8 8.7 6.5 3.1 2.1 35 0.5 39.6 32 PC Board Terminal Type Solder Terminal Type All dimensions in mm. (06/02/17) 311 ş40 8-ş1.2 holes ş60 ş60 ş40 ş40 19.8 8.7 11.2 37 37 33.6 19.8 8.7 19.8 33.6 +0.4 +0.4 8.7 24.1 0 24.1 0 +0.4 24.1 0 R R R R R0.8 max. +0.4 ş22.3 0 R0.8 max. +0.4 ş22.3 0 R0.8 max. +0.4 0 ş22.3 3-ş1.7 holes ş22 XW Series Emergency Stop Switches Dimensions (Illuminated) • • • • Screw Terminal (IP20) LED Illuminated Type • • • • Screw Terminal (w/terminal cover) ş40mm Operator LED Illuminated Type ş40mm Operator Panel Thickness 0.8 to 6 Panel Thickness 0.8 to 6 18.5 20.1 +0.2 3.2 0 Panel Cut-out LED Push-ON Type M3 Terminal M3 Terminal Screw Gasket 0.5 Screw Gasket 0.5 18.5 20.1 Locking Ring Locking Ring IP20 Protection Cover Terminal Cover 47.2 48.7 32 XW9Z-VL2MF XW9Z-VL2M 48.7 32 • • • • Solder Terminal and PC Board Terminal LED Illuminated Types ş40mm Operator Panel Thickness 0.8 to 6 +0.2 3.2 0 Panel Cut-out PC Board Layout (Bottom View) Terminal Cover Gasket 19.8 17.4 20.1 XA9Z-VL2 Locking Ring 8.7 5.7 6.5 3.1 2.1 35 0.5 39.6 32 Solder Terminal Type PC Board Terminal Type Dimensions (Connector Type) • • • • Non-illuminated / LED Push-ON Types ş40mm Operator +0.2 3.2 0 Panel Cut-out Connector 15.3 10.7 Applicable Panel Thickness Connector 0.8 to 6.0 For applicable connectors, see page 317. 31.4 53.0 (when unlocked) 55.5 32 All dimensions in mm. (06/02/17) 312 10-ş1.2 holes ş40 ş40 ş40 19.8 8.7 33.6 20.1 17.4 11.2 37 33.6 19.8 8.7 36.1 19.8 8.7 5.7 +0.2 24.1 0 +0.4 24.1 0 37 +0.4 24.1 0 XW Series Emergency Stop Switches ş22 Mounting Hole Layout LED Internal Circuit +0.4 R ş22.3 0 X1 XY LED Screw Terminal Type 70 mm minimum Solder/PC Board Terminal Type 50 mm minimum 50 mm 70 mm Y Connector Type minimum minimum X2 • The values shown above are the minimum dimensions for mounting with other ş22mm pushbuttons. For other control LED chip units of different sizes and styles, determine the values accord- X Protection diode ing to the dimensions, operation, and wiring convenience. All dimensions in mm. Terminal Arrangement (Bottom View) • • • • Screw Terminal Non-illuminated Type • • • • Screw Terminal Illuminated Type NC main contacts only With 1NO monitor contacts With 2NO monitor contacts NC main contacts only With 1NO monitor contacts With 2NO monitor contacts NC main contacts: NC main contacts: NC main contacts: NC main contacts: NC main contacts: NC main contacts: Terminals 1-2 Terminals 1-2 Terminals 1-2 Terminals 1-2 Terminals 1-2 Terminals 1-2 NO monitor contacts: NO monitor contacts: NO monitor contacts: NO monitor contacts: Terminals 3-4 Terminals 3-4 Terminals 3-4 Terminals 3-4 TOP TOP TOP TOP TOP TOP ∗1 ∗2 ∗1 ∗2 ∗3 ∗4 ∗1 ∗2 ∗1 ∗2 ∗3 ∗4 LED LED LED Left Right Left Right Left Right Left Right Left Right Left Right ∗2 ∗1 ∗4 ∗3 ∗4 ∗3 X1 ∗2 ∗1 X2 X1 ∗4 ∗3 X2 X1 ∗4 ∗3 X2 1NC: Terminals on right 1NC: Terminals on top 1NC: Terminals on right 1NC: Terminals on top 2NC: Terminals on right 2NC: Terminals on right and left 2NC: Terminals on right 2NC: Terminals on right and left and left and left 3NC: Terminals on right, 3NC: Terminals on right, left, and top left, and top • • Terminal Marking Development • • Screw Terminal Illuminated Push-ON Type TOP NC main contacts only With 1NO monitor contacts NC main contacts: NC main contacts: 11 12 • Contact Type Terminals 1-2 Terminals 1-2 NO monitor contacts: 1-2: NC main contact Terminals 3-4 Left Right 3-4: NO monitor contact TOP TOP • Contact Number (1-4) Starting with the contact of TOP side, ∗1 ∗2 ∗3 ∗4 34 33 in a counterclockwise direction. (Example: 1NO-3NC contact) LED LED Left Right Left Right • On solder terminal and PC board terminal types, the contact block is marked with contact codes (NC main contact 1-2: black, NO monitor contact 3-4: blue). X1 X2 X1 X2 • • • • Solder Terminal / PC Board Terminal Non-illuminated Types • • • • Solder Terminal / PC Board Terminal Illuminated Types NC main contacts only With 1NO monitor contacts With 2NO monitor contacts NC main contacts only With 1NO monitor contacts With 2NO monitor contacts NC main contacts: NC main contacts: NC main contacts: NC main contacts: NC main contacts: NC main contacts: Terminals 1-2 Terminals 1-2 Terminals 1-2 Terminals 1-2 Terminals 1-2 Terminals 1-2 NO monitor contacts: NO monitor contacts: NO monitor contacts: NO monitor contacts: Terminals 3-4 Terminals 3-4 Terminals 3-4 Terminals 3-4 TOP TOP TOP TOP TOP TOP 1 2 12 34 12 1 2 3 4 LED LED LED Left Right Left Right Left Right Left Right Left Right Left Right X1 X2 X1 X2 X1 X2 2 1 43 43 21 4 3 4 3 1NC: Terminals on right 1NC: Terminals on top Solder Terminal Type only 1NC: Terminals on right 1NC: Terminals on top Solder Terminal Type only 2NC: Terminals on right 2NC: Terminals on right 2NC: Terminals on right 2NC: Terminals on right and left and left and left and left 3NC: Terminals on right, 3NC: Terminals on right, left, and top left, and top • • • • • • Connector Type Push-ON Type • • Connector Type Non-illuminated Type X 111 1 1 1 1 1 2 3 4 1 2 3 4 B B B B B B B B Connector Connector 1 2 3 4 1 2 3 4 A A A A A A A A LED X 222 2 2 2 2 (06/02/17) 313 ∗1 ∗2 ∗1 ∗2 12 21 ∗2 ∗1 ∗2 ∗1 1 2 ∗1 ∗2 ∗1 ∗2 2 1 ∗2 ∗1 ∗2 ∗1 1 2 ∗1 ∗2 2 1 ∗2 ∗1 ∗1 ∗2 1 2 2 1 ∗2 ∗1 ∗1 ∗2 12 21 ∗2 ∗1 21 22 ∗1 ∗2 12 42 41 21 ∗2 ∗1 R0.8 max. +0.5 ş30.5 0 ş22 XW Series Emergency Stop Switches Accessories Package Description & Appearance Material Type No. Ordering Type No. Remarks Quantity Ring Wrench • Used to tighten the locking ring when installing the XW emergency stop switch onto a panel. Metal 110 (nickel-plated brass) MW9Z-T1 MW9Z-T1 1 (weight: approx. 150 g) Anti-rotation Ring • The anti-rotation ring is used for preventing the operator from turning. 1.5 TOP Plastic HW9Z-RL HW9Z-RLPN10 10 Locking Ring • Black Plastic HW9Z-LN HW9Z-LNPN05 5 Terminal Cover • White • Used for solder terminals. • Also applicable to the XA series. PBT XA9Z-VL2 XA9Z-VL2PN02 2 Terminal Cover • Black • Used for screw terminals. PPE XW9Z-VL2M XW9Z-VL2MPN02 2 IP20 Protection Cover • Black • Used on terminals for IP20 Ţnger protection. • Only solid wires can be used. Polyamide XW9Z-VL2MF XW9Z-VL2MFPN02 2 • The IP20 protection cover cannot be removed once installed. Ring Adapter • Yellow panel surface • Used for installing XW1E emergency stop switches in ş30mm mounting hole. • Can be used for XW1E emergency stop switches only. • IP65 protection. Rubber on metal base XW9Z-A30E XW9Z-A30EPN02 2 Adaper Washer ∗ (∗: A or B) Adapter Gasket Note 1: Adapter washer thickness (t) A = 1.2 mm B = 0.8 mm +0.2 0 4.8 (Note 2) Panel Cut-out Note 2: The recess is for preventing rotation and is not necessary for this product. Notes: • XW emergency stop switches of screw terminal type are provided with a terminal cover. • All dimensions in mm. (06/02/17) 314 ş22 ş29 ş22.3 ş28 ş53 ş21.8 ş38 t (Note 1) +0.5 33 0 0.5 1.5 ş22.2 Y ş22.7 ş22 C ş22 N ş90 S E T G XW Series Emergency Stop Switches ş22 Nameplate Package Plate Legend Description Legend Type No. Ordering Type No. Material Quantity Color Color (blank) HWAV-0 HWAV-0 For ş40mm Operator Polyamide EMERGENCY STOP HWAV-27 HWAV-27 1 (blank) HWAV5-0 HWAV5-0 Yellow Black PBT For ş60mm Operator EMERGENCY STOP HWAV5-27 HWAV5-27 EMERGENCY STOP HWAV5F-27 HWAV5F-27PN10 10 PET Ţlm sticker • • • • For ş40mm Operator • • • • For ş60mm Operator • • • • Sticker-type Nameplate for ş60mm Operator 1.5 0.9 • Panel thickness when using the nameplate: 0.8 to 4.5 mm 2.3 0.6 • Panel thickness when using the nameplate: 0.8 to 4 mm SEMI-compliant Switch Guards (ş22mm panel cut-out) • SEMI S2-0200, 12.5.1 compliant • SEMATECH Application Guide for • EMO Sticker SEMI S2-93, 12.4 compliant • Type No.: HW9Z-KG1 • Type No.: HW9Z-KG2 • Degree of Protection: IP65 • Degree of Protection: IP65 • Color: Yellow, Munsell • Color: Yellow, Munsell 2.5Y 8/10 2.5Y 8/10 • Material: Polyamide (PA6) • Material: Polyamide (PA6) • EMO sticker not attached • EMO sticker attached • Package quantity: 1 • Type No.: HW9Z-EMO-NPP • Package quantity: 1 • Color: Yellow (red legend) Dimensions Dimensions • Package quantity: 10 36.5 ˙ 38 64 48 22 Gasket Gasket Mounting Mounting TOP Marking TOP Marking TOP Marking Locking Ring TOP Marking Locking Ring Operator Operator Panel Thickness: 1.2 to 4 Panel Thickness: 1.2 to 4 All dimensions in mm. • The HW9Z-KG1 and HW9Z-KG2 switch guards are applicable for ş40mm operators only. Caution: International industrial standards such as European Union Directive, IEC60204-1, and JIS B9960-1 require that emergency stop switches must be installed in the manner in which the operator can access and operate the switches easily, and prohibit the use of switch guards. The HW9Z-KG1 and HW9Z-KG2 switch guards are used for the emergency stop switches installed on semiconductor manufacturing equipment only. Do not use the switch guards for emergency stop switches installed on machine systems such as machine tool and food processing systems. (06/02/17) 315 O R P ş80 ş80 E ş60 ş22 M E 80 32 ş76.1 AS-Interface Components ş22 XW Series Emergency Stop Switches Operating Instructions Notes for installing the contact block Removing the Contact Block Make sure that the bayonet ring is in the locked position. First unlock the operator button. Grab the bayonet ring ➀ Check that the two projections on the bayonet ring are and pull back the bayonet ring until the latch pin clicks ➁, securely in place. then turn the contact block counterclockwise and pull out ➂. Latched Unlatched ➂ Turn counterclockwise Bayonet Ring Projections ➀ Grab ➀ Grab ➁ Pull Wiring 2 1. The applicable wire size is 1.25 mm maximum. 2.Solder the terminal at a temperature of 310 to 350°C • • • • Notes for removing the contact block within 3 seconds using a soldering iron. Sn-Ag-Cu type is 1.When the contact block is removed, the monitor contact recommended when using lead-free solder. When solder- (NO contact) is closed. ing, do not touch the enabling switch with the soldering 2.While removing the contact block, do not exert excessive iron. Also ensure that no tensile force is applied to the ter- force, otherwise the switch may be damaged. minal. Do not bend the terminal or apply excessive force 3.An LED lamp is built into the contact block for illuminated to the terminal. pushbuttons. When removing the contact block, pull the 3. Use a non-corrosive rosin ţux. contact block straight to prevent damage to the LED lamp. 4.Because the terminal spacing is narrow, use protective If excessive force is exerted, the LED lamp may be dam- tubes or heat shrinkable tubes to avoid burning of wire aged and fail to light. coating or short circuit. Panel Mounting • • • • PC Board Terminal Type 1. When mounting a contact block on a PC board, provide Remove the locking ring from the operator and check that sufŢcient rotating space for the PC board when installing the rubber gasket is in place. Insert the operator from panel and removing the contact block. front into the panel hole. Face the side without thread on the operator with TOP marking upward, and tighten the locking 2. When mounting an XW emergency stop switch on a PC ring using ring wrench MW9Z-T1 to a torque of 2.0 N·m board, make sure that the operator is securely installed. maximum. • • • • About PC Board and Circuit Design Operator without 1.Use PC boards made of glass epoxy copper-clad lami- thread nated sheets of 1.6 mm in thickness, with double-sided through hole. TOP marking 2. PC boards and circuits must withstand rated voltage and current, including the instantaneous current and voltage Locking Ring Rubber Gasket at switching. 3.The minimum applicable load is 5V AC/DC, 1 mA. This value may vary according to the operating environment and load. • • • • Notes for Panel Mounting 4. Within the 2.8∗ mm areas shown in the Ţgure below, ter- To prevent the XW emergency stop switch from rotating minals touch the PC board, resulting in possible short cir- when resetting from the latched position, use of an anti-rota- cuit on the printed circuit. When designing a PC board tion ring (HW9Z-RL) or a nameplate is recommended. pattern, take this possibility into consideration. Installing the Contact Block 19.8 1.6 (PC Board) First unlock the operator button. Align the small ▼ marking 8.7 (0.5) (0.5) on the edge of the operator with the small ▲ marking on the yellow bayonet ring. Hold the contact block, not the bayonet ring. Press the contact block onto the operator and turn the contact block clockwise until the bayonet ring clicks. ▼ marking ▲ marking (0.5) (0.5) Surface for installing 5.7 Solder Solder Surface components Surface ➁ Turn clockwise Surface for installing components 2.8∗ 2.8∗ ➀ Push (06/02/17) 316 10-ş1.2 holes 19.8 8.7 (0.5) (0.5) 2.8∗ 2.8∗ 2.8∗ XW Series Emergency Stop Switches ş22 Operating Instructions • • • • Screw Terminal Type To remove the terminal cover, pull out the two latches on the 2 top side of the terminal cover. Do not exert excessive force 1. Wire thickness: 0.75 to 1.25 mm (AWG18 to 16) to the latches, otherwise the latches may break. Applicable Crimping Terminals Solid Wire TOP Markings Ring Terminal Spade Terminal ş3.2 min. Pull out the latches. 4.7 min. 6.2 max. 3.0 max. 4.7 to 5.9 Crimping Terminal Crimping Terminal Insulating Tube Insulating Tube IP20 Protection Terminal Cover XW9Z-VL2MF 4.7 to 5.9 Wire Wire 4.7 to 5.9 To install the IP20 protection cover, align the TOP marking on the cover with the TOP marking on the contact block, and • Be sure to install an insulating tube on the crimping terminal. press the cover toward the contact block. 2. Tighten the M3 terminal screw to a tightening torque of 0.6 to 1.0 N·m. • • • • Connector Type (Press) TOP Marking 1. Connector shape Tyco Electronics, D-2000 series Part No. 1376009-1 (tab header, board mount) 2. Applicable connectors (to be supplied by user) • Tyco Electronics, D-2000 series TOP Marking Part No. 1-1318119-4 (receptacle housing) • Tyco Electronics, D-2000 series Notes: Part No. 1318107-1 (receptacle contact) 1. Once installed, the XW9Z-VL2MF cannot be removed. 3. To prepare correct receptacles for the connector type, 2. The XW9Z-VL2MF cannot be installed after wiring. read the instruction sheet and catalog of Tyco Electronics 3. With the XW9Z-VL2MF installed, crimping terminals cannot be used. and understand the installation and wiring method. Use solid wires. 4. Fasten the cable so that the connector is not pulled. 4. Make sure that the XW9Z-VL2MF is securely installed. IP20 cannot be achieved when installed loosely, and electric shocks may occur. Otherwise the switch may be deformed and damaged, causing malfunction or operation failure. Contact Bounce Installing & Removing Terminal Covers When the button is reset by pulling or turning, the NC main contacts will bounce. When pressing the button, the NO • XA9Z-VL2 monitor contacts will bounce. To install the terminal cover, align the TOP marking on the When designing a control circuit, take the contact bounce terminal cover with TOP marking on the contact block, and time into consideration (reference value: 20 ms). press the terminal cover toward the contact block. LED Illuminated Switches An LED lamp is built into the contact block and cannot be replaced. Installing the Anti-rotation Ring Note: For wiring, insert the wires into the holes in the terminal cover before HW9Z-RL soldering. Align the side without thread on the operator with TOP mark- • XW9Z-VL2M ing, the small ▲ marking on the anti-rotation ring, and the To install the terminal cover, align the TOP marking on the recess on the mounting panel. terminal cover with the TOP marking on the contact block. ▲ marking on the anti-rotation ring Place the two projections on the bottom side of the contact Without thread block into the slots in the terminal cover. Press the terminal cover toward the contact block. TOP Marking TOP Marking ➁ Press the terminal cover Anti-rotation Ring (HW9Z-RL) ➀ Place the projections on the contact bock. (06/02/17) 317 ş6.0 max. 6.0 max. 3.2 min. ş1.2 max. AS-Interface Components ş22 XW Series Emergency Stop Switches Operating Instructions Installing the Nameplate Handling Align the side without thread on the operator with TOP mark- Do not expose the switch to excessive shocks and vibra- ing, the projection on the nameplate, and the recess on the tions, otherwise the switch may be deformed or damaged, mounting panel. causing malfunction or operation failure. Nameplate or Switch Guard When anti-rotation is not required, remove the projection from the nameplate or switch guard using pliers. Projections Nameplate Switch Guard Safety Precautions • Turn off power to the XW series emergency stop switch • Use wires of the proper size to meet the voltage and cur- before starting installation, removal, wiring, maintenance, rent requirements, and solder the wires correctly. If solder- and inspection of the relays. Failure to turn power off may ing is incomplete, the wire may heat during operation, cause electrical shock or Ţre hazard. causing Ţre hazard. (06/02/17) 318