IEC Contactors www.idec.com/contactor Selection Guide .....................................D-3 Non-Reversing Contactors Section • YS1N AC Controlled . . . . . . . . . . .D-5 • YS3N DC Controlled . . . . . . . . . . .D-6 Reversing Contactors • YS1R AC Controlled . . . . . . . . . . .D-7 • YS3R DC Controlled . . . . . . . . . . .D-8 Thermal Overload Relay • YS1T-RHA. . . . . . . . . . . . . . . . . . .D-9 Starters.............................................D-11 Accessories.......................................D-12 Specifications D • Contactors and Starters . . . . . . . .D-16 •Overload Relays. . . . . . . . . . . . . .D-24 • Accessories. . . . . . . . . . . . . . . . . .D-28 Dimensions.......................................D-35 Mounting Diagrams........................D-43 Wiring Diagrams.............................D-47 Application Tables........................... D-51 for more information on this product family visit www.idec.com/contactor Additional Web Resources • New and updated product information • Downloadable software demos & upgrades • Part conŢguration tool & cross reference • Online stock check & ordering • IDEC Ţeld sales & distributor search • Online literature request • Downloadable manuals & CAD drawings • Manufacturer’s suggested retail price list • Product training schedule & locations • Advertising & trade show schedules • Press releases & FAQs Selection Guide IEC Contactors IDEC YS Series Contactors / Starters D YS Series: Superior performance and low maintenance Key features include: IDEC YS Series Contactors are used in switching motor loads. Like all IDEC products, each model is engineered for long life, minimum mainte- • Simple, compact, rugged electromechanical devices nance, dependable operation, and superior performance. • Meets IEC, UL, c-UL and other international standards • All Contactors, Thermal Overload Relays, and Auxiliary Contact Blocks Snap on accessories are available for the IDEC YS series, giving each bear the CE mark model the ţexibility to meet any application requirement. • 35mm or 75mm DIN Rail or direct panel mounting • Bifurcated double bridge auxiliary contacts, the moving contact bridge 1. Auxiliary contact blocks has an “H” form; suitable for interface with electronic circuit •Top mounting type (2 or 4 poles type) • Advanced design and materials, special silver-alloy long life contacts • Side mounting type (2 poles type) • Cadmium-free contacts for environmental safety 2. Adjustable thermal overloads •Bimetallic thermal overload relays 3. Surge suppressor modules 4. Mechanical interlock blocks • Easy operation and maintenance; Direct and simple motor control 5. PLC interface modules • Dual frequency 50/60 Hz coils D-2 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors IEC Contactors IEC Contactors Selection Guide Selection Guide RELAY INTERFACE MODULE (With Surge Suppressor Module) YS9Z-TCU500UH� The interface module incorporates con- tacts which are actuated upon energiza- tion of the module from low power 24VDC sources such as outputs from sensors and programmable controllers. SURGE SUPPRESSOR MODULES YS9Z-TU25 ���� for YS1N-9F to -25F SECOND YS9Z-TU65 ���� for YS1N-32F to -65F CONTACTOR YS9Z-TU125 ���� for YS1N-80F to -125F YS9Z-TU180 ���� for YS1N-150F to -180F For reversing applications YS9Z-TU300 ���� for YS1N-220F to -300F D YS1R, AC Controlled YS3R, DC Controlled (reversing type) CONTACTORS Non-reversing YS1N, AC Controlled YS3N, DC Controlled MECHANICAL INTERLOCK BLOCKS Used for reversing contactors YS9Z-TMI65 for YS1N-9F through 65F YS9Z-TMI125 for YS1N-80F through 300F AUX. CONTACT BLOCKS (2P, top mounting type) AUX. CONTACT BLOCK YS1A-TAH220F (2NO) YS1A-TAH211F (1NO-1NC) (2P, side mounting type) YS1A-TAH202F (2NC) YS1A-TAS211F for YS1N-9F to -65F for YS1N-9F to -65F AUX. CONTACT BLOCKS (4P, top mounting type) YS1A-TAH440F (4NO) YS1A-TAH431F (3NO-1NC) YS1A-TAH422F (2NO-2NC) YS1A-TAH413F (1NO-3NC) YS1A-TAH404F (4NC) for YS1N-9F to -65F www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-3 YS Series IEC Contactors YS Series Contactors Key features of the YS Series include: • Compact size • AC and DC coil, reversing and non-reversing • Weld-resistant silver alloy contacts • No cadium used in contacts • Highly reliable auxiliary contacts use bifurcated double bridge contact form • Direct panel mount with screws or 35mm DIN rail (9F to 65F) • Conforms to IEC standards: EN60947-1, EN60947-4-1, EN-60947-5-1 • Approval standards: UL508 (UL File No. E67770, E184169) D CE CertiŢed Ordering Information � IEC CONTACTORS � Specify the maximum AC3 current code for the contactor in place of � . � Specify the coil voltage code for the contactor in place of **** . � This part number is not indicated on the label of the contactor . YS1N-� F11 **** Completed Part Number of Contactors 4 Coil Voltage (Rated Voltage and Frequency) 1 Product Series A024 : AC24V 50/60Hz A048 : AC48V 50/60Hz YS1N: Non- reversing contactor, AC controlled A110 : AC110V 50/60Hz A120 : AC120V 50/60Hz YS1R: Reversing contactor, AC controlled A230 : AC230V 50/60Hz AC Contactors YS3N: Non-reversing contactor, DC controlled A240 : AC240V 50/60Hz (all sizes) YS3R: Reversing contactor, DC controlled A380 : AC380V 50/60Hz A415 : AC415V 50/60Hz 2 a) Approximate Maximum AC3 Current A480 : AC480V 50/60Hz A600 : AC600V 50/60Hz D024 : DC 24V AC or DC Controlled Contactors DC Contactors D048 : DC 48V 9:9A, 12:12A, 20:20A, 25:25A, 32:32A, 38:38A, (sizes 9-65) D110 : DC 110V 40:40A, 50:50A, 65:65A, 80:80A, 100:100A, 125:125A D220 : DC 220V DC Contactors M100 : DC 110V AC Contactors Only M200 : DC 220V (sizes 80-125) 150:150A, 180:180A, 220:220A, 300:300A (Other Voltages Available, Contact IDEC) b) Type of Contactor F: AC controlled all sizes FG2: DC Controlled, sizes 9-65 FG: DC Controlled, sizes 80-125 3 Auxiliary Contact Configuration (Built onto conctactor) 01: with 1NC, only for contactors sizes 9F-12F 10: with 1NO, only for contactors sizes 9F-12F 11: with 1NO-1NC, only for contactors sizes 20F-65F 22: with 2NO-2NC, only for contactors sizes 80F-300F Notes: 1. Use the above ordering information only when interpreting part numbers. Do not use for developing part numbers. 2. Please see tables on following pages for proper selection. 3. For specifications please see page D-16 through page D-34. D-4 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors IEC Contactors IEC Contactors YS Series YS1N Non-Reversing AC Contactors D IEC Contactors, AC Controlled e kW AC3 Rating EN 60974-4-1 HP Rating per UL508 I Auxiliary (Amps) Contacts 3 Phase 1 Phase 3 Phase Part Number 220- 380- 660- 200- 220- 440- 550- AC1 AC3 500V 120V 230V N.O. N.C. 230V 400V 690V 208V 240V 480V 600V 01 YS1N-9F01**** 20 8.5 2.2 4 5.5 5.5 1/3 1 2 2 5 5 10 YS1N-9F10**** 01 YS1N-12F01**** 20 11.5 3 5.5 7.5 7.5 3/4 2 3 3 7.5 5 10 YS1N-12F10**** 30 15.5 4 7.5 10 10 1 3 5 5 10 13.5 1 1 YS1N-20F11**** 30 22 5.5 11 15 15 2 3 7.5 7.5 15 15 1 1 YS1N-25F11**** 50 30 7.5 15 18.5 18.5 2 5 7.5 10 20 20 1 1 YS1N-32F11**** 60 37 11 18.5 22 30 3 7.5 10 15 30 30 1 1 YS1N-38F11**** 60 37 11 18.5 22 30 3 7.5 10 15 30 30 1 1 YS1N-40F11**** 80 44 15 22 30 33 3 7.5 10 15 40 40 1 1 YS1N-50F11**** 80 60 18.5 30 37 37 5 10 20 20 50 40 1 1 YS1N-65F11**** 135 85 22 45 55 45 7.5 15 25 25 60 60 2 2 YS1N-80F22**** 150 105 30 55 65 65 - - 30 35 60 75 2 2 YS1N-100F22**** 150 114 37 60 75 75 - - 40 50 100 100 2 2 YS1N-125F22**** 200 138 45 75 90 100 - - 40 50 100 125 2 2 YS1N-150F22**** 240 179 55 95 110 110 - - 50 60 125 125 2 2 YS1N-180F22**** 260 205 65 110 132 132 - - 60 75 150 150 2 2 YS1N-220F22**** 350 300 90 160 160 200 - - 75 100 200 200 2 2 YS1N-300F22**** Codes for Control Circuit AC Voltages 50/60 Hz Volts AC 50/60 Hz 24 48 120 220 240 380 415 480 Code to replace **** A024 A048 A120 A220 A240 A380 A415 A480 Consult an IDEC representative for other coil voltages. For accessories, see page D-12. For specifications, see page D-16 through D-34. For dimensions, see pages D-35. For other application tables, see page D-51. www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-5 YS Series IEC Contactors YS3N Non-Reversing DC Contactors D IEC Contactors, DC Controlled e KW AC3 Rating EN 60974-4-1 HP Rating per UL508 I Auxiliary (Amps) Contacts 3 Phase 1 Phase 3 Phase Part Number 220- 380- 660- 200- 220- 440- 550- AC1 AC3 500V 120V 230V N.O. N.C. 230V 400V 690V 208V 240V 480V 600V 01 YS3N-9FG201**** 20 8.5 2.2 4 5.5 5.5 1/3 1 2 2 5 5 10 YS3N-9FG210**** 01 YS3N-12FG201**** 20 11.5 3 5.5 7.5 7.5 3/4 2 3 3 7.5 5 10 YS3N-12FG210**** 30 15.5 4 7.5 10 10 1 3 5 5 10 13.5 1 1 YS3N-20FG211**** 30 22 5.5 11 15 15 2 3 7.5 7.5 15 15 1 1 YS3N-25FG211**** 50 30 7.5 15 18.5 18.5 2 5 7.5 10 20 20 1 1 YS3N-32FG211**** 60 37 11 18.5 22 30 3 7.5 10 15 30 30 1 1 YS3N-38FG211**** 60 37 11 18.5 22 30 3 7.5 10 15 30 30 1 1 YS3N-40FG211**** 80 44 15 22 30 33 3 7.5 10 15 40 40 1 1 YS3N-50FG211**** 80 60 18.5 30 37 37 5 10 20 20 50 40 1 1 YS3N-65FG211**** 135 85 22 45 55 45 7.5 15 25 25 60 60 2 2 YS3N-80FG22**** 150 105 30 55 65 65 - - 30 35 60 75 2 2 YS3N-100FG22**** 150 114 37 60 75 75 - - 40 50 100 100 2 2 YS3N-125FG22**** Codes for Control Circuit DC Voltages, 9F through 65F Codes for 80F/100F/125F Volts DC 24 48 110 220 110 220 Code to replace **** D024 D048 D110 D220 M100 M200 Consult an IDEC representative for other coil voltages. For accessories, see page D-12. For specifications, see pages D-16 through D-34. For dimensions, see page D-35. For other application tables, see page D-51. D-6 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors IEC Contactors IEC Contactors YS Series YS1R Reversing AC Contactors D IEC Contactors, AC Controlled e kW AC3 Rating EN 60974-4-1 HP Rating per UL508 I Auxiliary (Amps) Contacts 3 Phase 1 Phase 3 Phase Part Number 220- 380- 660- 200- 220- 440- 550- AC1 AC3 500V 120V 230V N.O. N.C. 230V 400V 690V 208V 240V 480V 600V 01 YS1R-9F01**** 20 8.5 2.2 4 5.5 5.5 1/3 1 2 2 5 5 10 YS1R-9F10**** 01 YS1R-12F01**** 20 11.5 3 5.5 7.5 7.5 3/4 2 3 3 7.5 5 10 YS1R-12F10**** 30 15.5 4 7.5 10 10 1 3 5 5 10 13.5 1 1 YS1R-20F11**** 30 22 5.5 11 15 15 2 3 7.5 7.5 15 15 1 1 YS1R-25F11**** 50 30 7.5 15 18.5 18.5 2 5 7.5 10 20 20 1 1 YS1R-32F11**** 60 37 11 18.5 22 30 3 7.5 10 15 30 30 1 1 YS1R-38F11**** 60 37 11 18.5 22 30 3 7.5 10 15 30 30 1 1 YS1R-40F11**** 80 44 15 22 30 33 3 7.5 10 15 40 40 1 1 YS1R-50F11**** 80 60 18.5 30 37 37 5 10 20 20 50 40 1 1 YS1R-65F11**** 135 85 22 45 55 45 7.5 15 25 25 60 60 2 2 YS1R-80F22**** 150 105 30 55 65 65 - - 30 35 60 75 2 2 YS1R-100F22**** 150 114 37 60 75 75 - - 40 50 100 100 2 2 YS1R-125F22**** 200 138 45 75 90 100 - - 40 50 100 125 2 2 YS1R-150F22**** 240 179 55 95 110 110 - - 50 60 125 125 2 2 YS1R-180F22**** 260 205 65 110 132 132 - - 60 75 150 150 2 2 YS1R-220F22**** 350 300 90 160 160 200 - - 75 100 200 200 2 2 YS1R-300F22**** Codes for Control Circuit AC Voltages 50/60 Hz Volts AC 50/60 Hz 24 48 120 220 240 380 415 480 Code to replace **** A024 A048 A120 A220 A240 A380 A415 A480 Consult an IDEC representative for other coil voltages. For accessories, see page D-12. For specifications, see page D-16 through D-34. For dimensions, see pages D-35. For other application tables, see page D-51 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-7 YS Series IEC Contactors YS3R Reversing DC Contactors D IEC Contactors, DC Controlled e kW AC3 Rating EN 60974-4-1 HP Rating per UL508 I Auxiliary (Amps) Contacts 3 Phase 1 Phase 3 Phase Part Number 220- 380- 660- 200- 220- 440- 550- AC1 AC3 500V 120V 230V N.O. N.C. 230V 400V 690V 208V 240V 480V 600V 01 YS3R-9FG201**** 20 8.5 2.2 4 5.5 5.5 1/3 1 2 2 5 5 10 YS3R-9FG210**** 01 YS3R-12FG201**** 20 11.5 3 5.5 7.5 7.5 3/4 2 3 3 7.5 5 10 YS3R-12FG210**** 30 15.5 4 7.5 10 10 1 3 5 5 10 13.5 1 1 YS3R-20FG211**** 30 22 5.5 11 15 15 2 3 7.5 7.5 15 15 1 1 YS3R-25FG211**** 50 30 7.5 15 18.5 18.5 2 5 7.5 10 20 20 1 1 YS3R-32FG211**** 60 37 11 18.5 22 30 3 7.5 10 15 30 30 1 1 YS3R-38FG211**** 60 37 11 18.5 22 30 3 7.5 10 15 30 30 1 1 YS3R-40FG211**** 80 44 15 22 30 33 3 7.5 10 15 40 40 1 1 YS3R-50FG211**** 80 60 18.5 30 37 37 5 10 20 20 50 40 1 1 YS3R-65FG211**** 135 85 22 45 55 45 7.5 15 25 25 60 60 2 2 YS3R-80FG22**** 150 105 30 55 65 65 - - 30 35 60 75 2 2 YS3R-100FG22**** 150 114 37 60 75 75 - - 40 50 100 100 2 2 YS3R-125FG22**** Codes for Control Circuit DC Voltages, 9F through 65F Codes for 80F/100F/125F Volts DC 24 48 110 220 110 220 Code to replace **** D024 D048 D110 D220 M100 M200 Consult an IDEC representative for other coil voltages. For accessories, see page D-12. For specifications, see page D-16 through D-34. For dimensions, see pages D-35. For other application tables, see page D-51 D-8 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors IEC Contactors IEC Contactors YS Series Thermal Overload Relays YS1T-RHA thermal overload relays are designed to meet the heating characteristics of induction motors with insulation class type E. Various functions can be selected by using the reset button and adjustment button on top of the thermal overload relay. Key features of the YS1T Series include: • Single-phase protection • Bi-metallic • Compact and sturdy • Ambient temperature compensation mechanism • Manual/automatic reset operation • 3 element type with phase failure protection • Conforms to IEC Standards EN60947-1, EN60947-4-1, EN60947-5-1 • Approval standards UL508, UL File No. E158813 D Ordering Information ■ THERMAL OVERLOAD RELAYS Part number is indicated on the label of the thermal overload relay. YS1T-RHA D 3 Current setting Adjustable Current setting Adjustable Completed Part Number of Thermal Overload Relay range code current range range code current range P13 : 0.1 - 0.16 43P : 37 - 50 1 Product Series P20 : 0.16 - 0.25 56P : 48 - 65 P30 : 0.25 - 0.4 68P : 55 - 80 2 Applicable Maximum Motor Current P50 : 0.4 - 0.63 80P : 65 - 95 P80 : 0.63 - 1 105 : 85 - 125 25F: 25A, contactor sizes 9F,12F, 20F, 25F 1P3 : 1 - 1.6 120* : 96 - 155 38F: 40A, contactor sizes 32F, 38F 1P5 : 1.25 - 2 135 : 110 - 160 2P0 : 1.6 - 2.5 155 : 125 - 185 65F: 65A, contactor sizes 40F, 50F, 65F 3P0 : 2.5 - 4 160* : 128 - 200 125F: 125A, contactor sizes 80F, 100F, 125F 5P0 : 4 - 6 180* : 150 - 240 7P0 : 5.5 - 8 240* : 192 - 300 150F: 150A, contactor sizes 150F or 180F 8P5 : 7 - 10 180F: 180A, contactor sizes 150F or 180F 11P : 9 - 13 *300F: 300A, contactor size 220F or 300F 15P : 12 - 18 21P : 17 - 25 *400F: 400A, contactor size 220F or 300F 27P : 23 - 32 Note: *With Current Transformer (CT) 32P : 28 - 36 35P : 30 - 40 Note :*With CT 4 Function D: 3-element Type with Phase Failure Protection Verify appropriate current setting range code with the correct size overload using the complete part list on the following page. Notes: 1. Use the above ordering information only when interpreting part numbers. Do not use for developing part numbers. 2. For applicable combinations of contactors and thermal overload relays, please consult following page. 3. For specifications and settings please see pages D-16 through D-34. www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-9 YS Series IEC Contactors Thermal Overload Relays Product Series Current Range Range Code Part Number for Overload Applicable Contactor Size 0.1-0.16A P13 YS1T-RHA25FP13D 0.16-0.25A P20 YS1T-RHA25FP20D 0.25-0.4A P30 YS1T-RHA25FP30D 0.40-0.63A P50 YS1T-RHA25FP50D 0.63-1.0A P80 YS1T-RHA25FP80D YS1T-RHA25F 1.0-1.6A 1P3 YS1T-RHA25F1P3D 1.25-2.0A 1P5 YS1T-RHA25F1P5D YS-9F YS-12F 1.6-2.5A 2P0 YS1T-RHA25F2P0D YS-20F YS-25F 2.5-4.0A 3P0 YS1T-RHA25F3P0D 4.0-6.0A 5P0 YS1T-RHA25F5P0D 5.5-8.0A 7P0 YS1T-RHA25F7P0D YS1T-RHA38F 7.0-10.0A 8P5 YS1T-RHA25F8P5D D 9.0-13.0A 11P YS1T-RHA25F11PD 12.0-18.0A 15P YS1T-RHA25F15PD 17.0-25.0 21P YS1T-RHA25F21PD 9-13A 11P YS1T-RHA38F11PD 12-18A 15P YS1T-RHA38F15PD YS1T-RHA65F 17-25A 21P YS1T-RHA38F21PD YS-32F YS-38F 23-32A 27P YS1T-RHA38F27PD 28-36A 32P YS1T-RHA38F32PD 30-40A 35P YS1T-RHA38F35PD 12-18A 15P YS1T-RHA65F15PD YS1T-RHA125F 17-25A 21P YS1T-RHA65F21PD 23-32A 27P YS1T-RHA65F27PD YS-40F 28-36A 32P YS1T-RHA65F32PD YS-50F YS-65F 30-40A 35P YS1T-RHA65F35PD 37-50A 43P YS1T-RHA65F43PD 48-65A 56P YS1T-RHA65F56PD YS1T-RHA150F 37-50A 43P YS1T-RHA125F43PD 48-65A 56P YS1T-RHA125F56PD YS-80F 55-80A 68P YS1T-RHA125F68PD YS-100F YS-125F 65-95A 80P YS1T-RHA125F80PD 85-125A 105 YS1T-RHA125F105D 65-95A 80P YS1T-RHA150F80PD YS-150F YS1T-RHA180F 85-125A 105 YS1T-RHA150F105D YS-180F 105-160A 135 YS1T-RHA150F135D 85-125A 105 YS1T-RHA180F105D YS-150F 105-160A 135 YS1T-RHA180F135D YS-180F 125-185A 155 YS1T-RHA180F155D 96-150A 120 YS1T-RHA300F120D *YS1T-RHA300F 150-240A 180 YS1T-RHA300F180D *YS1T-RHA400F YS-220F YS-300F 128-200A 160 YS1T-RHA400F160D *with current transformer 200-300A 240 YS1T-RHA400F240D D-10 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors IEC Contactors IEC Contactors YS Series YS Series Starters Ordering Instructions for an Assembled Starter STARTERS (Contactors with Thermal Overload Relay) • Select the appropriate contactor (AC or DC, reversing or non-reversing) from pages D-5 through D-8. • Select the correct size overload from page D-9 throught D-10. • The complete assembled part number is the same as the contactor with the following changes: (See examples below) YS2R - FD 11 **** T### D Completed Part Number of Reversing Starter 1 Product Series YS1N contactor ----> YS2N AC non-reversing Starter YS1R contactor ----> YS2R AC reversing Starter YS3N contactor ----> YS4N DC non-reversing Starter YS3R contactor ----> YS4R DC reversing Starter 2 Maximum AC3 Current (replaced exactly from contactor P/N) F: is replaced by size, 9-300 for AC controlled FG2: is replaced by size, 9-65 for DC controlled FG: is replaced by size, 80-125 for DC controlled 3 Thermal Overload Relay D: 3-element Type with Phase Failure Protection 4 Auxiliary Contact Configuration (Replaced exactly from contactor P/N) 01: with 1NC, for contactor sizes 9F-12F 10: with 1NO, for contactor sizes 9F-12F 11: with 1NO-1NC, for contactor sizes 20F-65F 22: with 2NO-2NC, for contactor sizes 80F-300F 5 Coil Voltage (Replaced exactly from contactor P/N) 6 Thermal Overload Relay, Type YS1T-RHA T: Thermal Overload Relay + ###: Three character code designating of Current Setting Range Code (See page D-10.) EXAMPLE #1 : Contactor : YS1R-9F10A120 + Overload: YS1T-RHA25F5P0D 1 2 4 5 6 STARTER: YS2R-9FD10A120T5P0 1 2 3 4 5 6 EXAMPLE #2 : Contactor : YS3N-65FG211D024 + Overload: YS1T-RHA65F43PD 1 2 4 5 6 STARTER: YS4N-65FG2D11D024T43P 1 2 3 4 5 6 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-11 Accessories IEC Contactors Accessories Accessory Description Part Number Notes Auxiliary Contact Contact Configuration Mounting Number of Poles Blocks Style NO NC Side 1 1 YS1A-TAS211F 02 YS1A-TAH202F 2 Poles 11 YS1A-TAH211F Auxiliary contacts only available 20 YS1A-TAH220F for contactors from 9F through 65F. 04 YS1A-TAH404F Top 13 YS1A-TAH413F 22 YS1A-TAH422F 4 Poles D 31 YS1A-TAH431F 40 YS1A-TAH440F Replacements for attached auxil- Replacement Auxiliary 2 Poles Side 1 1 YS1A-TAS211FL iary contact blocks on contactors Contact Block 80F through 300F For use with YS-9F through YS-12F YS9Z-KIF411344-A Power Wire Kits For use with YS-20F through YS-25F YS9Z-KIF411345-A For use with YS-32F through YS-38F YS9Z-KIF411346-A For use with YS-40F through YS-65F YS9Z-KIF411347-A For use with YS-80F through YS-125F YS9Z-KIF411348-A For use with YS-150F YS9Z-KIF411588-A For use with YS-180F YS9Z-KIF411588-B For use with YS-220F through YS-300F YS9Z-KIF411590-A Mechanical Interlock YS9Z-TMI65 For use with YS-9F through YS-65F For use with YS-80F through YS-300F YS9Z-TMI125 For use with YS-9F through YS-65F YS9Z-TIP66 Marking Tags Overload DIN Rail Bracket For use with YS1T-RHA65F overload YS9Z-TIB65F Assembled Blank Cap / No engraving HW1B-M1RS-*T Pushbutton for * Choose cap color Overload Reset w/ Cap engraved with “R” HW1B-M1RS-*T-ENG-R B= Black Extension Rod Y= Yellow Cap engraved with “RESET” HW1B-M1RS-*T-ENG-RESET N= Gray G= Green Sub Assembled S= Blue R= Red Operator HW1B-M0 W=White Blank Cap / No engraving HW1A-B1-* Rod (10 inch length; adjustable) HW9Z-RS-TK2141 D-12 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors IEC Contactors IEC Contactors Accessories Accessories, continued Accessory Description Part Number * Applicable Size Codes Surge Suppressor Type Rated Voltage 50-127V AC YS9Z-TU*C120 RC Circuit 25 = YS-9F to YS-25F 110-240V AC YS9Z-TU*C240 65 = YS-32F to YS-65F 50-127V AC YS9Z-TU*V120 125 = YS-80F to YS-125F 180 = YS-150F to YS-180F 110-240V AC YS9Z-TU*V240 Varistor 300 = YS-220F to YS-300F 380-440V AC YS9Z-TU*V440 Relay Interface Module 12 = YS-9F to YS-12F 25 = YS-20F- to YS-25F Isolates the coil of contactor from PLC output by provid- 38 = YS-32F to YS-38F ing an easy to mount module that takes 24V DC input and YS9Z-TCU500UH* 65 = YS-40F to YS-65F switches up to 380V AC for contactor coils. D 125 = YS-80F to YS-125F External source required for contactor coil. 180 = YS-150F to YS-180F 300 = YS-220F to YS-300F Input Voltage Contact Style Star (Wye) Delta Timer 8-pin GT3S-1AF20 Star: Delayed SPST-NO Delta: Delayed SPST-NO See Section G for further 100V AC to 11-pin GT3S-1EAF20 information 240V AC Star: Delayed SPST-NO 8-pin GT3S-2AF20 50/60 Hz Delta: Delayed SPST-NO 11-pin GT3S-2EAF20 Instantaneous SPST-NO AC Coils for AC Contactors For use with YS-9F through YS-12F YS9Z-KIL70461-* A024 = 24V AC 50/60 Hz For use with YS-20F through YS-25F YS9Z-KIL70462-* A048 = 48V AC 50/60 Hz A120 = 120V AC 50/60 Hz For use with YS-32F to YS-38F YS9Z-KIL70463-* A240 = 240V AC 50/60 Hz For use with YS-40F to YS-65F YS9Z-KIL70464-* A380 = 380V AC 50/60 Hz A480 = 480V AC 50/60 Hz For use with YS-80F to YS-125F YS9Z-KIL70518-* A600 = 600V AC 50/60 Hz Replacement Coils For use with YS-150F to YS-180F YS9Z-KIL70466-* For use with YS-220F to YS-300F YS9Z-KIL70467-* DC Coils for DC Contactors 9F through 65F D024 = 24V DC For use with YS-9F through YS-25F YS9Z-KIL70562-* D048 = 48V DC D110 = 110V DC For use with YS-32F through YS-38F YS9Z-KIL70564-* D220 = 220V DC For use with YS-40F through YS-65F YS9Z-KI411880-* DC Coils for DC Contactors 80F through 125F D110 = 110V DC D220 = 220V DC For use with YS-80F through YS-125F # YS9Z-KIL70519-* AC/DC Module for 80F through 125F DC coils only Used in conjunction with 100V AC/DC Module for YS-80F through YS-125F YS9Z-KIFCA840546A YS9Z-KIL-70519-* for DC coils 80F through 125F only. 200V AC/DC Module for YS-80F through YS-125F YS9Z-KIFCA840546B # — YS9Z-KIL70519* is available ONLY in 110V (D110) or 220V (D220) models. www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-13 Accessories IEC Contactors Accessories, continued Accessory Description Part Number each part number is for ONE (1) main contact Stationary Main Contacts For use with YS-20F YS9Z-KIF409056-A For use with YS-25F YS9Z-KIF409057-A For use with YS-32F YS9Z-KIF410179-A For use with YS-38F YS9Z-KIF410180-A For use with YS-40F YS9Z-KIF409083-A For use with YS-50F YS9Z-KIF409083-B For use with YS-65F YS9Z-KIF409083-C D For use with YS-80F YS9Z-KIF410697-A For use with YS-100F YS9Z-KIF410697-B 6 pieces required per contactor For use with YS-125F YS9Z-KIF410697-C For use with YS-150F YS9Z-KIF410853-A For use with YS-180F YS9Z-KIF410854-A For use with YS-220F YS9Z-KIF411841-A For use with YS-300F YS9Z-KIF411842-A Moving Main Contacts For use with YS-20F YS9Z-KIF409059-A For use with YS-25F YS9Z-KIF409060-A For use with YS-32F YS9Z-KIF410167-A For use with YS-38F YS9Z-KIF410168-A For use with YS-40F YS9Z-KIF409155-A For use with YS-50F YS9Z-KIF409155-B For use with YS-65F YS9Z-KIF409155-C For use with YS-80F YS9Z-KIF410698-A For use with YS-100F YS9Z-KIF410698-B 3 pieces required per contactor For use with YS-125F YS9Z-KIF410698-C For use with YS-150F YS9Z-KIF410856-A For use with YS-180F YS9Z-KIF410857-A For use with YS-220F YS9Z-KIF411843-A For use with YS-300F YS9Z-KIF411844-A All part numbers refer to one piece quantity (not sets). D-14 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors IEC Contactors IEC Contactors Accessories Accessories, continued Part Number Description For Use With BAA1000 35mm Aluminum DIN Rail 7.5 mm deep YS1N-9F through YS1N-38F Contactors 1 meter long BNDN1000 35mm Aluminum DIN Rail 10.5 mm deep. YS1N-9F through YS1N-38F Contactors 1 meter long D YS9Z-TIP66 Markers YS-9F through YS-65F series contactors, Plastic replacement markers overloads relays and top mount auxiliary sold in 100 piece packs contact blocks. BNL8 YS1N-32F/YS1N-38F DIN Rail End Stop used to prevent & contactors from sliding on DIN rails YS1R reversing contactors BNL5 YS1N-9F YS1N-12F DIN Rail End Stop used to prevent YS1N-20F contactors from sliding on DIN rails YS1N-25F Contactors SR2P-05C GT3S-1AF20 timer (8 pin) 8-pin DIN mount Finger-safe (IP20) GT3S-2AF20 timer (8 pin) screw terminal socket SR2P-06 8-pin DIN mount screw terminal socket GT3S-1AF20 timer (8 pin) open terminal construction GT3S-2AF20 timer (8 pin) SR3P-05C 11-pin DIN mount Ţnger-safe (IP20) GT3S-1EAF20 timer (11pin) screw terminal socket GT3S-2EAF20 timer (11pin) SR3P-06 11-pin DIN mount screw terminal socket GT3S-1EAF20 (11 pin) open terminal construction GT3S-2EAF20 (11 pin) www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-15 Specifications IEC Contactors Specifications Contactor Circuit Supply: AC Characteristics Part Number YS1N– 9F 12F 20F 25F 32F 38F 40F 50F 65F 80F 100F 125F 150F 180F 220F 300F Rated Insulation Voltage V 690 690 690 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 Conformity to Standards NFC 63-110; VDE 0660; BS 5424; JEM 1038; EN60947-1, 60947-4-1; UL508 Approvals UL, c-UL Degree of Protection Finger-safe (according to VDE 0106) D Dry Ambient Air Temp. for Storage 1/4C -40 to +80 Dry Ambient Air Temp. for Operation 1/4C -10 to +55 (0.85 to 1.1 Un) Operating Altitude m 2000 Operating Position (without derating ±301/4 compared with the normal vertical mounting plane (see table on D-22) Main Power Pole Utilization Characteristics: Number of Poles: 3 Part No. 9F 12F 20F 25F 32F 38F 40F 50F 65F 80F 100F 125F 150F 180F 220F 300F in AC3 A9 12 18 25 30 40 40 50 65 80 105 125 150 180 220 300 Rated Operational Current in AC1 A20 20 30 30 50 60 60 80 80 135 150 150 200 240 260 350 Rated Operational Voltage V 660 660 690 690 690 690 690 690 690 690 690 690 690 690 690 690 Maximum Thermal Ith A20 20 35 35 50 60 60 80 80 135 150 150 200 240 260 350 Current (≥55°C) Making Capacity I rms A 150 150 280 300 480 480 800 800 800 1500 1500 1500 1800 2100 2500 3500 220-380- Breaking Capacity A 120 150 250 300 380 480 500 600 700 800 1100 1300 1500 1800 2100 3000 415-440V I rms 500V A 100 120 200 250 300 400 400 500 550 800 1000 1100 1200 1600 1900 2200 According to 660-690V A90 100 120 180 250 350 350 400 430 500 750 820 1100 1200 1400 1800 EN 60158-1 Wiring, minimum-maximum wire size: Stranded Wire (without ferrule) 2 mm 1-4 1-4 1.5-10 1.5-10 4-16 4-16 5-25 5-25 5-25 8-60 8-60 8-60 8-100 8-100 14-150 14-150 1 Conductor 4- 4- AWG 18-10 18-10 16-8 16-8 12-6 12-6 10-3 10-3 10-3 8-0 8-0 8-0 8-4/0 8-4/0 300mcm 300mcm 2 mm 1-4 1-4 1.5-6 1.5-6 4-8 4-8 5-16 5-16 5-16 8-35 8-35 8-35 8-50 8-50 14-80 14-80 2 Conductors AWG 18-10 18-10 16-10 16-10 12-8 12-8 10-5 10-5 10-5 8-2 8-2 8-2 8-1 8-1 4-3/0 4-3/0 Solid Wire (without ferrule) 2 mm 1-4 1-4 1.5-6 1.5-6 4-10 4-10 5-25 5-25 5-25 1 Conductor __ _ _ _ _ _ AWG 18-10 18-10 16-10 16-10 12-8 12-8 10-3 10-3 10-3 2 mm 1-4 1-4 1.5-6 1.5-6 4-10 4-10 5-16 5-16 5-16 2 Conductors __ _ _ _ _ _ AWG 18-10 18-10 16-10 16-10 12-8 12-8 10-5 10-5 10-5 D-16 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors IEC Contactors IEC Contactors Specifications Control Circuit Characteristics: Part Number YS1N- 9F 12F 20F 25F 32F 38F 40F 50F 65F 80F 100F 125F 150F 180F 220F 300F Rated AC Control Voltage V Un: 24 to 600 (50 or 60 Hz) : Un Coil Limits (≤ 55°C) Operating Limits Un 85% to 110% × Un Drop-Out Voltage Un 30% to 70% × Un Coil Power Consumption (20°C) in Un Inrush VA 55 55 85 85 150 150 170 170 170 276 276 276 819 819 805 805 Cos Ş (power factor) 0.8 0.8 0.8 0.8 0.7 0.7 0.6 0.6 0.6 0.5 0.5 0.5 0.5 0.5 0.2 0.2 AC 50 Hz D Sealed VA 8888 15 15 16 16 16 40 40 40 53 53 100 100 Cos Ş (power factor) 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.37 0.37 Inrush VA 50 50 80 80 130 130 150 150 150 231 231 231 714 714 700 700 Cos Ş (power factor) 0.7 0.7 0.7 0.7 0.6 0.6 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.21 0.21 AC 60 Hz Sealed VA 6666 12 12 13 13 13 29 29 29 38 38 88 88 Cos Ş (power factor) 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.37 0.37 50 Hz W 1.5 to 2.5 1.5 to 2.5 1.5 to 2.5 1.5 to 2.5 3.5 to 5.0 3.5 to 5.0 3.7 to 5.2 3.7 to 5.2 3.7 to 5.2 7.5 to 11 7.5 to 11 7.5 to 11 12 to 16 12 to 16 19 to 27 19 to 27 Coil Power Consumption 60 Hz W 1.0 to 2.0 1.0 to 2.0 1.0 to 2.0 1.0 to 2.0 3.0 to 4.5 3.0 to 4.5 3.0 to 4.5 3.0 to 4.5 3.0 to 4.5 6.0 to 8.5 6.0 to 8.5 6.0 to 8.5 9.0 to 13 9.0 to 13 16 to 23 16 to 23 Mechanical Life at Rated Control Voltage (Un) 10 10 10 10 55555 5 555555 6 (× 10 operating cycles) Mechanical 9000 9000 9000 9000 9000 9000 9000 9000 9000 7200 7200 7200 7200 7200 5000 5000 Switching ops/h Frequency Electrical AC3 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 Minimum-Maximum Wire Size 2 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 mm 1 Conductor AWG 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 Stranded Wire (without ferrule) 2 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 mm 2 Conductors AWG 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 2 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 mm 1 Conductor AWG 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 Solid Wire (without ferrule) 2 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 mm 2 Conductors AWG 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 18-10 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-17 Specifications IEC Contactors Coil Resistance: Resistance (Ω) Coil Voltage YS1N-9F/12F YS1N-20F/25F YS1N-32F/38F YS1N-40F/50F/65F YS1N-80F/100F/125F YS1N-150F/180F YS1N-220F/300F 24V 50/60Hz 7.90 4.8 1.68 1.7 0.39 0.298 0.107 48V 50/60Hz 33.9 19.1 7.1 6.3 1.85 1.182 0.378 110V 50/60Hz 174.4 101 36.6 39.1 8.67 6.46 2.630 120V 50/60Hz 196.3 122 44.2 45.2 11.6 7.1 3.186 208V 50/60Hz 619.5 385 134 137.4 33.3 23.2 8.310 220V 50/60Hz 748.0 397 153 139.0 35.6 24.8 8.840 230V 50/60Hz 776.0 486 153 162.0 37.2 30 9.340 240V 50/60Hz 841.8 513 164 177.8 45.6 31.4 9.810 D 380V 50/60Hz 2577.0 1310 458 426.0 112 82 22.38 415V 50/60Hz 2821.1 1480 501 562.5 133 96.6 28.70 480V 50/60Hz 3166.4 2050 675 757.1 182 129.2 62.71 500V 50/60Hz 3272.7 2170 790 794.0 191 135.2 66.52 600V 50/60Hz 5136.3 3100 1162 1046.7 275 206 100.3 Operating Time: Contactor 50Hz 60Hz Closing (msec) Opening (msec) Closing (msec) Opening (msec) Basic Frame Part Aux. Aux. Aux. Aux. Aux. Aux. Aux. Aux. Size Main Main Main Main Number (NO) (NC) (NO) (NC) (NO) (NC) (NO) (NC) YS1N-9F 12 11 to 17 11 to 17 8 to 12 5 to 13 5 to 13 7 to 14 10 to 15 10 to 15 7 to 12 5 to 13 6 to 14 7 to 15 YS1N-12F YS1N-20F 25 14 to 22 15 to 22 9 to 16 3 to 13 6 to 13 9 to 17 13 to 20 13 to 20 9 to 13 2 to 12 7 to 13 9 to 17 YS1N-25F YS1N-32F 38 15 to 23 15 to 23 8 to 16 6 to 15 7 to 15 12 to 23 16 to 24 16 to 24 9 to 16 5 to 14 7 to 15 11 to 21 YS1N-38F YS1N-40F 65 YS1N-50F 14 to 22 16 to 24 10 to 16 6 to 17 5 to 17 11 to 23 15 to 22 15 to 22 9 to 16 7 to 16 7 to 16 11 to 20 YS1N-65F YS1N-80F 125 YS1N-100F 10 to 27 10 to 26 6 to 19 6 to 20 6 to 20 10 to 26 13 to 31 12 to 30 8 to 22 6 to 18 6 to 18 10 to 24 YS1N-125F YS1N-150F 180 17 to 34 16 to 31 13 to 31 8 to 25 8 to 28 12 to 29 21 to 39 20 to 36 13 to 29 5 to 22 7 to 22 11 to 29 YS1N-180F YS1N-220F 300 17 to 36 16 to 36 13 to 33 8 to 27 8 to 30 12 to 31 22 to 41 21 to 38 13 to 31 5 to 24 7 to 24 11 to 31 YS1N-300F Notes: 1. The operating time depends on the type of contactor electromagnet and its control mode. 2. The closing time is measured from the time the coil power supply is switched on to the time the main contacts first make contact. 3. The opening time is measured from the time the coil power supply is switched off to the time the main contacts separate. 4. The duration of the arcing time depends on the type of circuit switched by the poles. 5. For normal three-phase applications the duration of the arcing time is normally less than 10 ms. 6. The load is isolated from the coil power supply after a time equal to: the sum of the opening time and the arcing time. D-18 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors IEC Contactors IEC Contactors Specifications Contactor Circuit Supply: DC Operating Coil Characteristics Coil Voltage Exciting Current Pick-Up Voltage Drop-Out Voltage Coil Resistance Power Consumption Part Number 1 (V) (mA) (V) (V) ( / ) (W) 2 24V DC 214 to 262 10 to 15 5 to 10 102 5.1 to 6.4 48V DC 108 to 132 21 to 30 10 to 20 404 5.1 to 6.4 YS3N-9FG2 YS3N-12FG2 100V DC 51 to 64 45 to 63 21 to 40 1750 5.0 to 6.5 200V DC 26 to 33 90 to 125 43 to 80 6870 5.1 to 6.8 24V DC 214 to 262 10 to 15 5 to 10 102 5.1 to 6.4 48V DC 108 to 132 21 to 30 10 to 20 404 5.1 to 6.4 YS3N-20FG2 YS3N-25FG2 100V DC 51 to 64 45 to 63 21 to 40 1750 5.0 to 6.5 200V DC 26 to 33 90 to 125 43 to 80 6870 5.1 to 6.8 24V DC 335 to 410 11 to 16 4 to 8 65.1 8.0 to 9.9 48V DC 165 to 202 23 to 32 8 to 16 264 7.8 to 9.8 D YS3N-32FG2 YS3N-38FG2 100V DC 76 to 94 48 to 66 18 to 32 1190 7.5 to 9.5 200V DC 36 to 45 96 to 132 36 to 64 4970 7.0 to 9.1 24V DC 516 to 630 13 to 17 4 to 7 42.3 12.3 to 15.2 YS3N-40FG2 48V DC 215 to 263 27 to 33 8 to 13 203 10.3 to 12.7 YS3N-50FG2 100V DC 103 to 127 58 to 69 17 to 27 880 10.2 to 12.8 YS3N-65FG2 200V DC 53 to 66 116 to 137 35 to 53 3390 10.4 to 13.3 100V DC 19 to 24 76 to 84 43 to 54 — — YS3N-80FG2 YS3N-100FG2 200V DC 11 to 15 133 to 144 86 to 98 — — YS3N-125FG2 Standard Operating Time Coil Applied Voltage 100%Uc Part Number Closing Time (ms) Opening Time (ms) Main Aux. (NO) Aux. (NC) Main Aux. (NO) Aux. (NC) YS3N-9F 1NO 38 to 45 38 to 45 — 5 to 10 5 to 10 — YS3N-12F 1NC 38 to 45 — 38 to 45 6 to 12 — 8 to 13 YS3N-20FG2, -25FG2 45 to 53 45 to 53 36 to 46 6 to 12 6 to 12 10 to 16 YS3N-32FG2, -38FG2 59 to 68 57 to 66 46 to 56 7 to 19 7 to 19 14 to 23 YS3N-40FG2, -50FG2, -65FG2 46 to 56 46 to 56 34 to 47 23 to 32 23 to 32 27 to 36 YS3N-80FG2, -100FG2, -125FG2 32 to 42 32 to 42 24 to 36 36 to 56 36 to 56 42 to 62 Operating Limited Distances Rated Operational Voltage 100VDC Rated Operational Voltage 200VDC Coil Applied Voltage 100VDC Coil Applied Voltage 200VDC Part Number Wire Sectional Area Wire Sectional Area 2 2 2 2 2 2 1.25mm 2mm 3.5mm 1.25mm 2mm 3.5mm YS3N-9FG2, -12FG2 3.2 km 5.0 km 9.2 km 12.6 km 19.7 km 36.4 km YS3N-20FG2, -25FG2 3.2 km 5.0 km 9.2 km 12.6 km 19.7 km 36.4 km YS3N-32FG2, -38FG2 2.1 km 3.4 km 6.3 km 9.1 km 14.3 km 26.3 km YS3N-40FG2, -50FG2, -65FG2 1.6 km 2.5 km 4.6 km 6.2 km 9.7 km 18.0 km YS3N-80FG2, -100FG2, -125FG2 0.136 km 0.213 km 0.392 km 0.507 km 0.794 km 1.46 km www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-19 Specifications IEC Contactors Electrical Life Curves ■ Electrical Life Curves Fig.1 Utilization Category AC3 Millions of Operating Cycles AC3 Ue < 440V 10 5 4 3 2 1 D 0.5 0.4 0.3 0.2 12 345 10 20304050 100 150 200 300 400 500 1000 912 18 25 65 105 125 180 209 250 Breaking current Ic (A) 0.55 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37 45 55 65 90 140 220 280 220V 0.55 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37 55 75 110 160 200 250 450 380V 0.55 0.75 1.5 2.2 4 5.5 7.5 11 15 18.522 30 37 55 75 90 132 200 280 425 440V Power rating in kW - 50 Hz category AC3 Control of three-phase squirrel cage motors switching off during running The breaking current in AC3, Ic, is equal to Ie. (le= rated operational current of the motor) Fig. 2 Utilization Category AC4 Millions of Operating Cycles AC4 380V < Ue ≤440V 1 0.5 0.4 0.3 0.2 0.1 0.05 0.04 0.03 0.02 0.01 10 20 30 40 50 100 200 300 400 500 1000 2000 3000 4000 5000 51 69 102 132 180 234 360 510 702 882 1454 2850 111 272 588 1020 1998 Breaking current Ic (A) Control of three-phase squirrel cage motors switching off with locked rotor The breaking current in AC4, Ic, is equal to 6 x Ie. (Ie = rated operational current of the motor) D-20 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors YS1N-9F YS1N-12F YS1N-9F YS1N-20F YS1N-38F,-40F YS1N-12F YS1N-50F YS1N-65F YS1N-20F YS1N-80F YS1N-38F,-40F YS1N-50F YS1N-100F YS1N-125F YS1N-65F YS1N-25F YS1N-150F YS1N-80F YS1N-32F YS1N-180F YS1N-100F YS1N-220F YS1N-25F YS1N-125F YS1N-32F YS1N-150F YS1N-300F YS1N-180F YS1N-220F YS1N-300F IEC Contactors YS1N-25F IEC Contactors Specifications Fig. 3 Utilization Category AC1 Millions of Operating Cycles AC1 Ue < 440V 10 5 4 3 2 1 0.5 D 0.4 0.3 0.2 0.1 12 345 10 20304050 100 150 200 240 300 400 500 260 350 Breaking current Ic (A) Switching a resistive circuit (cos ø ≥ 0.95) The breaking current in AC1, Ic, is equal to Ie. (le = rated operational current of the load) Electrical Life in Mixed AC3/AC4 Duty Applications By calculation: In a mixed AC3/AC4 application, electrical life can be calculated using the following formula: L = A3 P A3 -1 1+ ( ) L: Electrical life in mixed AC3/AC4 application 100 A4 A3: Electrical life for breaking current equal to the rated current of the motor. (AC3 from Fig. 1) A4: Electrical life for a breaking current during starting or plug braking equal to Ic = Kle, where: K ≤ 6 Ie = rated motor current (AC4 from Ţg. 2) P/100: ratio of switching off during starting or plug braking www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-21 YS1N-9F YS1N-12F YS1N-20F YS1N-38F,-40F YS1N-50F YS1N-65F YS1N-80F YS1N-100F YS1N-125F YS1N-150F YS1N-32F YS1N-180F YS1N-220F YS1N-300F Specifications IEC Contactors Operating and Mounting Specifications for Contactors and Starters 1. Operating Specifications -5° to +40°C Ambient Temperature -5°to +55°C Temperature inside the control panel 45% to 85% RH Relative humidity No more than 2,000m Altitude 2 Vibration resistance 10 to 50Hz 19.6m/s (2G) 2 Shock resistance 49.0m/s (5G) Storage temperature -40°C to +70°C D 2. Mounting 30°30° Direct Mounting 1. Install the product in a dry area with minimal dust and vibration. 2. Standard mounting is done on a vertical surface in the directions shown in Figure 1. However, a mounting angle up to 30 degrees is allowed in each direction as shown in Fig- ure 2. Operational characteristics of the product, when mounted with these angles are listed on the next page. 30° 30° Figure 1 Figure 2 DIN Rail Mounting YS Series electromagnetic contactors/starters YS1N/YS2N-9F through -38F models can be mounted on 35mm wide DIN rail, and YS1N/ YS2N -40F through -65F models can be mounted on 75 mm wide DIN rails, as speciŢed in the table below. When mounting the product on DIN rails, keep in mind the following points: 1. Spacing between the products: contributes to a temperature rise and affects the product life. Maintain the minimum spacing as speciŢed in the table below 2. DIN rail mounting holes: To ensure sufŢcient mechanical strength, the mounting holes should be placed no further apart than those spec- iŢed in the table below. Minimum Space Between Contactors (mm) Product Category Minimum Distance between G spacing between mounting screws DIN rail width contactors (mm) (mm) (mm) Contactor Starter (G) (L) YS1N-9F YS2N-9F 35 5 300 YS1N-12F YS2N-12F 35 5 300 Distance Between Mounting Screws LLL YS1N-20F YS2N-20F 35 5 300 YS1N-25F YS2N-25F 35 5 300 YS1N-32F YS2N-32F 35 5 300 YS1N-38F YS2N-38F 35 5 300 Mounting Screw YS1N-40F YS2N-40F 75 5 300 YS1N-50F YS2N-50F 75 5 300 YS1N-65F YS2N-65F 75 5 300 D-22 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors IEC Contactors IEC Contactors Specifications Mounting Angle and Operational Characteristics of the YS1N, YS2N, YS1R, YS2R Maximum turn-on voltage (V) Minimum turn-off voltage (V) Contactor /Starter Non- Reversing reversing Coil Frequency (Hz) Standard/ Standard/ 30° left 30° tilted 30° right 30° tilted 30° tilted 30° left 30° right 30° tilted normal normal forward backwards forward backwards mounting mounting YS1N/ YS1R/ YS2N YS2R 50 114 111 110 118 104 84 82 80 82 78 -9F -9F 60 126 123 121 129 120 102 98 95 96 90 D 50 114 111 110 118 104 84 82 80 82 78 -12F -12F 60 126 123 121 129 120 102 98 95 96 90 50 122 120 121 124 115 105 102 99 103 101 -20F -20F 60 138 136 138 140 132 119 111 112 118 117 50 122 120 121 124 115 105 102 99 103 101 -25F -25F 60 138 136 138 140 132 119 111 112 118 117 50 114 114 112 124 99 78 77 83 81 78 -32F -32F 60 132 133 130 145 114 95 93 96 96 91 50 114 114 112 124 99 78 77 83 81 78 -38F -38F 60 132 133 130 145 114 95 93 96 96 91 50 114 114 112 124 99 78 77 83 81 78 -40F -40F 60 132 133 130 145 114 95 93 96 96 91 50 116 117 116 131 107 91 88 87 86 84 -50F -50F 60 138 135 137 149 128 110 108 106 106 105 50 116 117 116 131 107 91 88 87 86 84 -65F -65F 60 138 135 137 149 128 110 108 106 106 105 50 132 132 132 137 132 83 83 83 83 83 -80F -80F 60 134 134 134 137 134 82 82 82 82 82 50 132 132 132 137 132 83 83 83 83 83 -100F -100F 60 134 134 134 137 134 82 82 82 82 82 50 132 132 132 137 132 83 83 83 83 83 -125F -125F 60 134 134 134 137 134 82 82 82 82 82 Coils with the following rated voltage were used to obtain the above values: YS1N-9F to-65F: 200V 50Hz, 200-200V 60Hz YS1N-80F to-125F: 200-220V 50Hz, 200-220V 60Hz www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-23 Specifications IEC Contactors Operating and Mounting Specifications for Thermal Overload Relays Ratings and Characteristics: Part Number:YS1T-RHA 25F-D 38F-D 65F-D 125F-D 150F-D 180F-D 300F-D 400F-D 1NO+1NC Contact Configuration 3 Number of Elements Convertible from manual to automatic Trip Free Reset Operation -25 to +55°C Ambient Temperature Compensation Rated current Dial Designation D Ampere (A) Setting Scale Indication ± 30 with respect to the normal position (See chart on page 65) Operation Position 10 Tripping Class Conforming to UL 508, EN 60947-4 750 Rated Insulation Voltage (V) 0.1-25 7-40 9-65 37-125 65-160 85-185 96-240 128-320 Range of Setting Current (A) 2 1 Conductor mm 0.1-25 5-25 5-25 8-60 8-100 8-100 14-150 14-150 Stranded Wire without Ferrule 2 2 Conductors mm 1.5-10 5-16 5-16 8-22 8-50 8-50 14-80 14-80 2 1 Conductor mm 1.5-6 5-25 5-25 - - - - - Solid Wire without Ferrule 2 2 Conductors mm 1.5-6 5-16 5-16 - - - - - Characteristics of Auxiliary Contacts: 4 A Rated Thermal Current 24V AC 48V AC 110V AC 220V AC 380V AC 600V AC Rated Voltage AC (AC-15) Rated Operational 4A 4A 3A 2A 1.5A 0.3A Rated Current Current 24V DC 48V DC 110V DC 220V DC per EN 60947-5-1 Rated Voltage DC (DC-13) 1A 0.5A 0.25A 0.1A Rated Current 2 4mm (10AWG) Stranded Wire without Ferrule Maximum Cross Section 2 4mm (10AWG) Solid Wire without Ferrule 2 1mm (18AWG) Stranded Wire without Ferrule Minimum Cross Section 2 1mm (18AWG) Solid Wire without Ferrule UL / c-UL Ratings of Auxiliary Contacts: 4A Rated Thermal Current 120V AC 240V AC 480V AC 600V AC Rated Voltage AC (C600) 1.5A 0.75A 0.4A 0.3A Rated Current Rated Operational Current per UL 508 125V DC 250V DC Rated Voltage DC (R300) 0.2A 0.1A Rated Current D-24 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors Main Circuit IEC Contactors IEC Contactors Specifications Fig. 4 Tripping Curves Tripping Time (sec.) 10000 5000 Average operating times, 2000 depending on the multi- ples of the current 1000 500 200 100 50 D 20 1 Balanced operation, 3-phase, from cold state. 10 2 Balanced operation, 5 2-phase, from cold state. 1 2 2 3 Balanced operation, 3-phase, after a long period 1 3 of set current flow (hot state). 0.5 12 5 10 20 Multiple of Current Setting Reset Mode Selection and Setting H HAND AUTO A A Function Position AUTO R R HAND H Tripping Check NO YES YES NO Reset Hand-Reset Hand-Reset Auto-Reset Auto-Reset 97 95 97 95 97 95 Dotted line indicates the Contact Condition condition when the reset button is depressed. 98 96 98 96 98 96 Insert screwdriver into The select button is set Depress the reset but- Insert screwdriver into the select button, turn in "HAND" position, when ton to below 1 , insert the select button, turn it clockwise to the "H" shipped from factory. screwdriver into the counter-clockwise to position. select button, turn the "A" position. counter-clockwise to the "AUTO" position 2 2 Select Button (Red) Setting Method Reset Button (Gray) 1 Can't check manual trip when Normal position Normal position Can't check manual trip when Remarks in Hand-reset condition for Hand-reset for Auto-reset in Auto-reset condition www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-25 Specifications IEC Contactors Operating Time Characteristics of Thermal Overload Relays YS1T-RHA38F, YS1T-RHA65F YS1T-RHA25F 1000 1000 500 500 100 100 50 50 10 10 5 5 D 1 1 0.5 0.5 0.1 0.1 100 200 300 400 500 600 700 800 100 200 300 400 500 600 700 800 Current (% of Steady State) Current (% of Steady State) YS1T-RHA125F YS1T-RHA150F 1000 1000 500 500 100 100 50 50 10 10 5 5 1 1 0.5 0.5 0.1 0.1 100 200 300 400 500 600 700 800 100 200 300 400 500 600 700 800 Current (% of Steady State) Current (% of Steady State) D-26 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors Operating Time (In Seconds) Operating Time (In Seconds) Load Characteristics Load Characteristics Starting Characteristic Starting Characteristic Operating Time (In Seconds) Operating Time (In Seconds) Load Characteristics Load Characteristics Starting Characteristic Starting Characteristic IEC Contactors IEC Contactors Specifications Operating Time Characteristics of Thermal Overload Relays, continued YS1T-RHA300F, YS1T-RHA400F YS1T-RHA180F 1000 1000 500 500 100 100 50 50 10 10 5 5 D 1 1 0.5 0.5 0.1 0.1 100 200 300 400 500 600 700 800 100 200 300 400 500 600 700 800 Current (% of Steady State) Current (% of Steady State) www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-27 Operating Time (In Seconds) Load Characteristics Starting Characteristics Operating Time (In Seconds) Load Characteristics Starting Characteristics Specifications IEC Contactors Specifications for Accessories AC Ratings of Auxiliary Contacts YS1N-9F to -300F Rated Insulation Voltage (V) 660 Rated Thermal Current (A) 10 AC Ratings per EN AC Ratings AC 200-2240V 3 Rated Operational Current (EN-60947-5-1) AC-15 AC 380-480V 1.5 (A) AC 500-600V 1.2 Rated Insulation Voltage (V) 600 Rated Thermal Current (A) 10 AC 120V 6 UL / c-UL AC Ratings D (UL 508) AC 240V 3 Rated Operational Current (NEMA A600) AC 480V 1.5 AC 600V 1.2 Wire Sizes for Auxiliary Contacts Minimum-Maximum Wire Size YS1N-9F to -300F 2 mm 1-4 1 Conductor (AWG) (18-10) Stranded Wire (without ferrule) 2 mm 1-4 2 Conductors (AWG) (18-10) 2 mm 1-4 1 Conductor (AWG) (18-10) Solid Wire (ferrule) 2 mm 1-4 2 Conductors (AWG) (18-10) Instructions for Assembling Auxiliary Contact Blocks: For each magnetic contactor/starter, up to four contacts of the auxiliary contact blocks can be mounted. Two contacts of the top-mount style and two contacts of the side mount style can be combined. YS1A-TAH2 YS1A-TAH4 YS1A-TAH2 YS1A-TAS2 YS1A-TAH2 YS1A-TAH4 YS1A-TAS2 YS1A-TAS2 YS1A-TAS2 YS1A-TAS2 YS1A-TAS2 YS1A-TAS2 Terminal Numbers and Mounting Examples of Auxiliary Contact Blocks, Side-Mount Style YS1N-9F to -65F YS1R-9F to -65F Note: If you would like to mount two side-mount auxiliary contact blocks R ST R ST R ST (TAS style) to a YS1N non-reversing B B B F FF contactor, mount YS1A-TAS211F. @ @ @ D D D E E E A A A G G G C C C UV W UV W UV W D-28 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors IEC Contactors IEC Contactors Specifications Mounting and Removing Auxiliary Contact Block on the Contactor Top Mount Style 1. Position the contactor and the auxiliary contact block in the same direction. 2. Insert the auxiliary contact block into the area of the top of the contactor. Slide the auxiliary contact until it bottoms (Do not force.) Make sure that the locking hook is locked into posi- tion as shown Removal Procedure While lightly lifting the locking hook with your Ţnger, slide the auxiliary contact unit out. D Side-Mount Style 1. Contactor plunger 2. Inside this area, there are locking hooks (upper and lower areas) DIN rail Mounting 1. Make sure that the auxiliary contact block (right or left side) and the terminal numbers on the contactor are in the same direction. 2. Push the plunger of the contactor downwards approximately 2mm. While hold- ing the plunger in this manner, insert the white protruding portion of the auxiliary contact block into the square groove of the side of the contactor. Make sure that the locking hook is locked into position. Removal Procedure Hold the auxiliary contact block and pull it off. www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-29 Specifications IEC Contactors Surge Suppressor Module Connection Terminal (M3,5) Internal Circuit 6.2 RC Type Operational Indicator (LED) Varistor Type 26 22 Connection Terminal (M3,5) Internal Circuit 6.2 D RC Type Operational Indicator (LED) Varistor Type 37 21 3 D Dimensions Figure Surge Suppressor Contactor Size Number Module A B C D E YS1N-9F 1 YS9Z-TU25 78.5 100 12 76 64 YS1N-12F 1 YS9Z-TU25 78.5 100 12 76 64 YS1N-20F 2 YS9Z-TU25 85 103 12 91 75 Figure 1 D YS1N-32F 2 YS9Z-TU65 92 128 12 111 75 YS1N-38F 2 YS9Z-TU65 92 128 12 111 88 YS1N-50F 2 YS9Z-TU65 114 162 12 121 88 YS1N-65F 2 YS9Z-TU65 114 162 12 121 106 YS1N-80F 2 YS9Z-TU65 191 240 12.4 143.5 106 Figure 2 Mounting Procedure 1. Line up the surge suppressor module and the contactor as shown in the Ţgure on the right. (Make sure the orientation of the surge suppressor module is such that the LED is visible.) 2. Insert the U-shaped indentations of the surge suppressor module into the connec- tion ţange of the contactor as shown in the Ţgure on the right. 3. Loosen the contactor screws, insert the fork lugs of the surge suppressor module, and re-tighten the screw terminals. Connection indentation, U-shaped(on both sides of the surge suppressor module) Removal Procedure 1. Loosen coil screw terminals and remove the fork lugs of the surge suppressor module. Connection flange 2. Insert a screwdriver between the U-shaped indentation of the surge suppressor mod- ule and the connection ţange of the contactor, and pry the module off the contactor. D-30 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors 44 47 32 22 34 4.7 C C B B A A E E IEC Contactors IEC Contactors Specifications Specifications of Relay Interface Module YS9Z-TCU500UH Rated Voltage 24V DC Maximum Allowable Voltage 130% of rated voltage Input (coil) Power Consumption 0.2W Pick-up Voltage (at 20°C) 70% of rated voltage Drop-out Voltage (at 20°C) 10% of rated voltage Maximum Operational Voltage 380V AC Rated Operational Current (at 250V AC) 2A (cosş=0.4) Output (contact) Thermal Current 5A Closing Delay 3 ms Opening Delay 1 ms D Temperature Range -20 to +55°C Maximum Operational Voltage 250V AC Surge Suppressor Function Resistor capacitor circuit (RC) Device Applicable Control Coil Voltage Range Up to 240V AC (50/60 Hz) Relay Interface Completed Part Numbers Dimensions Applicable Completed Part Product Series Contactor Number W H D YS1N-9F YS9Z-TCU500UH12 49 125 76 YS1N-12F YS1N-20F YS9Z-TCU500UH25 49 135 91 YS1N-25F YS1N-32F YS9Z-TCU500UH38 58 140 111 YS1N-38F YS1N-40F Relay Interface YS1N-50F YS9Z-TCU500UH65 75 160 121 Module YS1N-65F YS9Z-TCU YS1N-80F YS1N-100F YS9Z-TCU500UH125 100 187 133 YS1N-125F YS1N-150F YS9Z-TCU500UH180 130 225 158 YS1N-180F YS1N-220F YS9Z-TCU500UH300 146 260 184 WD YS1N-300F NOTES: Each model is identical in electrical characteristics, mounting plate sizes representing the only difference. � CONNECTION DIAGRAM AND INTERNAL CIRCUIT OF THE RELAY INTERFACE MODULE bA2 (+) e c RY MC E da (–) f A1 R C (RELAY INTERFACE MODULE) CONTACTOR PLC www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-31 H Specifications IEC Contactors Mechanical Interlock Blocks Reversing Contactors Dimensions Contactor Size Mechanical Interlock Block A B C D YS1R-9F YS9Z-TMI65 78.5 100 12 76 B D YS1R-12F YS9Z-TMI65 78.5 100 12 76 C YS1R-20F YS9Z-TMI65 85 103 12 91 YS1R-25F YS9Z-TMI65 85 103 12 91 YS1R-32F YS9Z-TMI65 92 128 12 111 YS1R-38F YS9Z-TMI65 92 128 12 111 YS1R-40F YS9Z-TMI65 92 128 12 111 YS1R-50F YS9Z-TMI65 114 162 12 121 YS1R-65F YS9Z-TMI65 114 162 12 121 D YS1R-80F YS9Z-TMI125 191 240 12.4 143.5 YS1R-100F YS9Z-TMI125 191 240 12.4 143.5 YS1R-125F YS9Z-TMI125 191 240 12.4 143.5 YS1R-150F YS9Z-TMI125 239 300 12.4 169.5 YS1R-180F YS9Z-TMI125 239 300 12.4 169.5 YS1R-220F YS9Z-TMI125 269 305 12.4 195 YS1R-300F YS9Z-TMI125 269 305 12.4 195 Note: 1. The mounting holes are the same as theYS1 Series. 2. The above figures are not drawn to scale. Refer to the chart for actual dimensions. 3. YS1N-80F~-300F size contactors require an additional mounting base. Refer to the YS1R-80F through -300F in the dimension chart. Reversing Starters Dimensions Contactor Size Mechanical Interlock Block A B C D BD YS2R-9F YS9Z-TMI65 78.5 100 12 76 C YS2R-12F YS9Z-TMI65 78.5 100 12 76 YS2R-20F YS9Z-TMI65 85 103 12 91 YS2R-25F YS9Z-TMI65 85 103 12 91 YS2R-32F YS9Z-TMI65 92 128 12 111 YS2R-38F YS9Z-TMI65 92 128 12 111 YS2R-40F YS9Z-TMI65 92 128 12 111 YS2R-50F YS9Z-TMI65 114 162 12 121 YS2R-65F YS9Z-TMI65 114 162 12 121 YS2R-80F YS9Z-TMI125 191 240 12.4 143.5 YS2R-100F YS9Z-TMI125 191 240 12.4 143.5 YS2R-125F YS9Z-TMI125 191 240 12.4 143.5 YS2R-150F YS9Z-TMI125 239 300 12.4 169.5 YS2R-180F YS9Z-TMI125 239 300 12.4 169.5 YS2R-220F YS9Z-TMI125 269 305 12.4 195 YS2R-300F YS9Z-TMI125 269 305 12.4 195 Note: 1. The mounting holes are the same as the YS1 Series. 2. The above figures are not drawn to scale. Refer to the chart for actual dimensions. 3. YS1N-80F through 300F contactors require an additional mounting base. Refer to the YS2R-80F~-300F in the dimension chart. D-32 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors A A IEC Contactors IEC Contactors Specifications Mounting and Removing of Mechanical Interlock Block Mounting Procedure (YS9Z-TMI65) 1. Position the mechanical interlock block and the contactor in the same direction. (The name plate of the mechanical interlock block should be in the same direction as the name plate of the contactor. Mounting base 2. Insert the connection pins of the mechanical interlock block (located on the left and The arrow-shaped right sides of the mechanical interlock block) into the pin holes of the forward and protrusion of the reverse contactors (the forward contactor in the right and the reverse contactor in the mechanical interlock left in the picture). Carefully push the contactors towards the mechanical interlock block goes into this hole to lock the entire assembly together. 3. Insert the mounting base into the bottom of the mechanical interlock block until it bottoms. (Make sure that the arrow -shaped protrusion of the mechanical interlock as far as it will go. D Removal Procedure Mechanical interlock block 1. To remove the mechanical interlock block, insert a screwdriver into the space between the mechanical interlock block and the mounting base. 2. Remove the mounting base from the assembly. 3. Gently pull the forward and reverse contactors apart. Mounting Procedure (YS9Z-TMI125) 1. Position the mechanical interlock and the contactor in the same direction. (The name Mounting Base plate of the mechanical interlock should be in the same direction as the name plate of the contactor.) 2. Insert the connection pin of the mechanical interlock into the connection pin hole located on the right side of the forward contactor. The 7 - shaped hook of the mechanical interlock reaches the contactor. Position the 7 - shaped hook of the mechanical interlock to match the ribbed area of the contactor and press the mechanical interlock block (Forward) (Reverse) towards the forward contactor. Contactor Contactor 3. For the reverse contactor, follow the same procedure above, but insert the connection pin of the mechanical interlock block into the pin hole located on the left side of the reverse contactor. (Note: The mounting order of the forward or the reverse contactor does not make a difference in the assembly procedure.) 4. After the mechanical interlock block is installed to both contactors, mount the contac- tors to the mounting base with the screws (4 screws for each contactor, total of 8 screws.) Mechanical Interlock Block Make sure that the mechanical interlock block is completely locked to the contactors. Please note that there can be operational problems if the mechanical interlock and the contactors are not properly locked into position. Removal Procedure 7-shaped hook 1. Insert a screwdriver into the 7-shaped hook area between either contactor and the mechanical interlock and pry out the mechanical interlock. Connection pin hole Connection pin www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-33 Specifications IEC Contactors Connector Kits for Reversing Contactors and Starters Used as connectors on reversing contactors (YS1R series) and reversing starters (YS2R series). A1 A1 A1 A1 13 5 13 5 13 5 13 5 24 6 24 6 24 6 24 6 A2 A2 A2 A2 Power Wiring Kits for Reversing Contactors D Applicable Reversing Part Number Connections Description Size Contactors F:L1-R:L1 F:L2-R:L2 UL1015 F:L3-R:L3 YS1R-9F YS9Z-KIF411344-A Solid Wire AWG 14 F:T1-R:T3 YS1R-12F F:T2-R:T2 F:T3-R:T1 F:L1-R:L1 F:L2-R:L2 F:L3-R:L3 UL1015 YS1R-20F YS9Z-KIF411345-A AWG 10 F:T1-R:T3 Stranded Wire YS1R-25F F:T2-R:T2 F:T3-R:T1 F:L1-R:L1 F:L2-R:L2 F:L3-R:L3 UL1283 YS1R-32F YS9Z-KIF411346-A AWG 8 F:T1-R:T3 Stranded Wire YS1R-38F F:T2-R:T2 F:T3-R:T1 F:L1-R:L1 F:L2-R:L2 YS1R-40F F:L3-R:L3 Copper Bar YS9Z-KIF411347-A AWG 6 YS1R-50F F:T1-R:T3 Solid Bar YS1R-65F F:T2-R:T2 F:T3-R:T1 F:L1-R:L1 F:L2-R:L2 Copper Bar YS1R-80F F:L3-R:L3 YS9Z-KIF411348-A Solid Bar 1.6 X11 YS1R-100F F:T1-R:T3 YS1R-125F F:T2-R:T2 F:T3-R:T1 F:L1-R:L1 F:L2-R:L2 Copper Bar F:L3-R:L3 YS9Z-KIF411388-A Solid Bar 3 X16 YS1R-150F F:T1-R:T3 F:T2-R:T2 F:T3-R:T1 F:L1-R:L1 F:L2-R:L2 Copper Bar F:L3-R:L3 YS9Z-KIF411388-B Solid Bar 3 X20 YS1R-180F F:T1-R:T3 F:T2-R:T2 F:T3-R:T1 F:L1-R:L1 F:L2-R:L2 Copper Bar F:L3-R:L3 YS1R-220F YS9Z-KIF411590-A Solid Bar 3.5X25 F:T1-R:T3 YS1R-300F F:T2-R:T2 F:T3-R:T1 D-34 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors IEC Contactors IEC Contactors Dimensions Non-Reversing AC Contactors All Dimensions in mm. � Non-Reversing Contactors � YS1N-40F, YS1N-50F, YS1N-65F � YS1N-9F, YS1N-12F 8 76 9 121 D 12 44 12 110 (YS1A-TAS) (YS1A-TAS) (YS1A-TAH) 12 75 12 154 (YS1A-TAS) (YS1A-TAS) (YS1A-TAH) � YS1N-20F, YS1N-25F � YS1N-80F, YS1N-100F, YS1N-125F 8 91 12 45.5 12 124 (YS1A-TAS) (YS1A-TAS) (YS1A-TAH) 100 30 133 � YS1N-32F, YS1N-38F � YS1N-150F 158 9 111 12 58 12 143.5 (YS1A-TAS) (YS1A-TAS) (YS1A-TAH) 130 188 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-35 78.5 92 85 89 101.5 97 (YS9Z-TU25) (YS9Z-TU65) (YS9Z-TU25) 180 114 119.5 141 (YS9Z-TU65) Dimensions IEC Contactors � Non-Reversing Contactors � YS1N-180F � YS1N-220F, YS1N-300F 184 158 130 188 D 146 234 Non-Reversing DC Contactors � Non-Reversing Contactors DC Operated � YS3N-80FG, YS3N-100FG, YS3N-125FG � YS3N-9FG2, YS3N-12FG2 8 107.5 44 100 30 133 � YS3N-32FG2, YS3N-38FG2 � YS3N-20FG2, YS3N-25FG2 9 138 8 118.5 45.5 58 � YS3N-40FG2, YS3N-50FG2, YS3N-65FG2 9 160 75 D-36 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors 180 81.4 86.5 114 210 92 141 IEC Contactors IEC Contactors Dimensions Non-Reversing AC Starters � Non-Reversing Starters � YS2N-40F, YS2N-50F, YS2N-65F � YS2N-9F, YS2N-12F 75 121 44 76 D 45 90.5 56 105 � YS2N-80F, YS2N-100F, YS2N-125F � YS2N-20F, YS2N-25F 100 133 45.5 91 45 92.5 100 117 � YS2N-32F, YS2N-38F � YS2N-150F 58 111 130 158 56 106 100 122 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-37 128 133.5 150 168 259.5 224 Dimensions IEC Contactors � Non-Reversing Starters � YS2N-180F � YS2N-220F, YS2N-300F 130 158 191.5 D 100 122 250 D-38 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors 294.5 315 IEC Contactors IEC Contactors Dimensions Reversing AC Contactors � Reversing Contactors � YS1R-9F, YS1R-12F � YS1R-20F, HCA-25F 8 91 8 76 12 100 12 110 12 103 12 124 (YS1A-TAS) (YS1A-TAS) (YS1A-TAH) D (YS1A-TAS) (YS1A-TAS) (YS1A-TAH) � YS1R-32F, YS1R-38F 9 111 12 128 12 143.5 (YS1A-TAS) (YS1A-TAS) (YS1A-TAH) � YS1R-40F, YS1R-50F, YS1R-65F 9 121 12 162 12 154 (YS1A-TAS) (YS1A-TAS) (YS1A-TAH) � YS1R-80F, YS1R-100F, YS1R-125F 240 30 143.5 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-39 78.5 89 (YS9Z-TU25) 92 114 101.5 119.5 (YS9Z-TU65) (YS9Z-TU65) 191 85 97 (YS9Z-TU25) Dimensions IEC Contactors � Reversing Contactors � YS1R-150F � YS1R-180F 169.5 169.5 300 200 D 200 300 � YS1R-220F, YS1R-300F 195 305 225 D-40 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors 269 239 239 IEC Contactors IEC Contactors Dimensions Reversing AC Starters � Reversing Starters � YS2R-32F, YS2R-38F � YS2R-9F, YS2R-12F 128 111 100.5 76 D 45 90.5 56 106 � YS2R-20F, YS2R-25F � YS2R-40F, YS2R-50F, YS2R-65F 103 91 162 121 45 92.5 56 105 � YS2R-80F, YS2R-100F, YS2R-125F 240 143.5 100 127.5 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-41 128 133.5 250 150 168 Dimensions IEC Contactors � Reversing Starters � YS2R-150F � YS2R-180F 169.5 169.5 100 133.5 D 100 300 133.5 300 � YS2R-220F, YS2R-300F 195 347 D-42 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors 297.5 373 332.5 IEC Contactors IEC Contactors Mounting/Wiring Non-Reversing AC Contactors Mounting, Screw Mounting, and Rail Mounting � Non-Reversing Contactors � YS1N-40F, YS1N-50F, YS1N-65F � YS1N, YS1N-12F 2-4.8 DIA. 2-4.8 DIA. MTG HOLES(M4) MTG HOLES(M4) 2-4.8 DIA. 2-4.8 DIA. DIN RAIL 75mm MTG HOLES(M4) MTG HOLES(M4) DIN RAIL 35mm AB D 5 34 4.5 B A 35 5 65 7 � YS1N-20F, YS1N-25F � YS1N-80F, YS1N-100F, YS1N-125F 4-6 DIA. 2-4.8 DIA. MTG HOLES(M5) MTG HOLES(M4) DIN RAIL 35mm 5.2 35 4.5 80 7 86 � YS1N-32F, YS1N-38F � YS1N-150F 4-M6 MTG HOLES 2-4.8 DIA. 15 100 2-4.8 DIA. MTG HOLES(M4) DIN RAIL 35mm MTG HOLES(M4) 4 50 4.5 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-43 48 70 70 50 75 10.5 75 5 52 15.5 95 100 6 110 19 125 130 25 Mounting/Wiring IEC Contactors Mounting, Screw Mounting, and Rail Mounting, continued � Non-Reversing Contactors � YS1N-180F � YS1N-220F, YS1N-300F 4-M6 MTG HOLES 15 100 4-M6 MTG HOLES 50.5 45 D Non-Reversing DC Contactors � Non-Reversing Contactors, DC Operated � YS3N-80FG, YS3N-100FG, YS3N-125FG � YS3N-9FG2, -12FG2 4-6 DIA. 2-4.8 DIA. MTG HOLES(M5) MTG HOLES(M4) 2-4.8 DIA. MTG HOLES(M4) DIN Rail 35mm 34 4.5 80 35 7 86 � YS3N-20FG2, YS3N-25FG2 � YS3N-32FG2, YS3N-38FG2 2-4.8 DIA. MTG HOLES(M4) 2-4.8 DIA. DIN Rail 35mm DIN Rail 35mm MTG HOLES(M4) 2-4.8 DIA. MTG HOLES(M4) 35 4.5 50 4.5 � YS3N-40FG2, YS3N-50FG2, YS3N-65FG2 2-4.8 DIA. MTG HOLES(M4) 2-4.8 DIA. DIN Rail 75mm MTG HOLES(M4) AB B A 65 7 D-44 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors 70 48 50 75 52 125 130 25 95 100 70 190 10 75 110 19 IEC Contactors IEC Contactors Mounting/Wiring Reversing AC Contactors Mounting, Screw Mounting, and Rail Mounting � Reversing Contactors � YS1R-9F, YS1R-12F � YS1R-32F, YS1R-38F 4-4.8 DIA. 4-4.8 DIA. 4-4.8 DIA. MTG HOLES(M4) MTG HOLES(M4) MTG HOLES(M4) 4-4.8 DIA. 35 21 35 DIN RAIL 35mm MTG HOLES(M4) DIN RAIL 35mm D 52 342 34 4.5 4 50 20 50 4.5 � YS1R-20F, YS1R-25F 4-4.8 DIA. MTG HOLES(M4) DIN RAIL 35mm 5.2 35 22.5 35 4.5 � YS1R-40F, YS1R-50F, YS1R-65F 4-4.8 DIA. 4-4.8 DIA. MTG HOLES(M4) MTG HOLES(M4) DIN RAIL 75mm A B A B BA BA 5 65 22 65 7 � YS1R-80F, YS1R-100F, YS1R-125F 4-7 DIA. MTG HOLES(M6) 7 10 10 220 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-45 70 48 75 5 50 52 15.5 95 100 6 10.5 175 8 70 75 10.5 Mounting/Wiring IEC Contactors Mounting, Screw Mounting, and Rail Mounting, continued � Reversing Contactors � YS1R-150F � YS1R-180F 4-M8 MTG HOLES 4-M8 MTG HOLES 10 10 20 20 15 270 15 270 D � YS1R-220F, YS1R-300F 4-M8 MTG HOLES 10 30 15 275 D-46 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors 15 15 8 221 8 251 15 8 221 IEC Contactors IEC Contactors Mounting/Wiring Non-Reversing and Reversing Contactors Wiring Diagrams n Non-Reversing Contactors l YS1N-9F, YS1N-12F (1NO) l YS1N-9F, YS1N-12F (1NC) L1 L2 L3 NO L1 L2 L3 NC A1 1 3 5 13 A1 1 3 5 21 A2 2 4 6 14 A2 2 4 6 22 T1 T2 T3 NO T1 T2 T3 NC l YS1N-20F, YS1N-25F, YS1N-32F, YS1N-38F l YS1N-80F, YS1N-100F, YS1N-125F, YS1N-150F, YS1N-180F YS1N-40F, YS1N-50F, YS1N-65F YS1N-220F, YS1N-300F L1 L2 L3 NO NC L1 L2 L3 NO NC NC NO A1 1 3 5 13 21 A1 1 3 5 13 21 31 43 D A2 2 4 6 14 22 A2 2 4 6 14 22 32 44 T1 T2 T3 NO NC T1 T2 T3 NO NC NC NO n Reversing Contactors l YS1R-9F, YS1R-12F (1NOX2) l YS1R-9F, YS1R-12F (1NCX2) L1 L2 L3 L1 L2 L3 A1 NO NO A1 A1 NC NC A1 135 135 135 135 13 14 21 21 2 4 6 14 246 13 2 4 6 22 246 22 A2 NO NO A2 A2 NC NC A2 T1 T2 T3 T1 T2 T3 l YS1R-20F, YS1R-25F, YS1R-32F, YS1R-38F, YS1R-40F, YS1R-50F, YS1R-65F L1 L2 L3 A1 NO NC NO NC A1 135 13 21 135 13 21 2 4 6 14 22 246 14 22 A2 NO NC NO NC A2 T1 T2 T3 l YS1R-80F, YS1R-100F, YS1R-125F, YS1R-150F, YS1R-180F, YS1R-220F, YS1R-300F L1 L2 L3 A1 NO NC NC NO NO NC NC NO A1 135 135 13 21 31 43 13 21 31 43 2 4 6 14 22 32 44 246 14 22 32 44 A2 NO NC NC NO NO NC NC NO A2 T1 T2 T3 n Non-Reversing Contactors DC Operated l YS3N-9FG2, YS3N-12FG2 (1NO) l YS3N-9FG2, YS3N-12FG2 (1NC) L1 L2 L3 NO L1 L2 L3 NC A1 1 3 5 13 A1 1 3 5 21 A2 2 4 6 14 A2 2 4 6 22 T1 T2 T3 NO T1 T2 T3 NC l YS3N-20FG2, YS3N-25FG2, YS3N-32G2F l YS3N-80FG, YS3N-100FG, YS3N-125FG l YS3N-38FG2, YS3N-40FG2, YS3N-50FG2, YS3N-65FG2 L1 L2 L3 NO NC L1 L2 L3 NO NO NC NC A1 1 3 5 13 21 A1 1 3 5 13 21 31 43 A2 2 4 6 14 22 A2 2 4 6 14 22 32 44 T1 T2 T3 NO NC T1 T2 T3 NO NC NC NO www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-47 Mounting/Wiring IEC Contactors Non-Reversing and Reversing Starters Wiring Diagrams � Non-Reversing Starters � Reversing Starters � YS2N-9FD, YS2N-12FD � YS2R-9FD, YS2R-12FD (1NO) (1NC) (1NO) (1NC) L1 L2 L3 L1 L2 L3 A1 1 L1 3 L2 5 L3 13 A1 1 L1 3 L2 5 L3 21 A1 A1 A1 A1 135 13 135 14 135 21 135 21 2 4 6 2 4 6 A2 14 A2 22 2 4 6 14 246 13 2 4 6 22 246 22 97 95 97 95 A2 A2 A2 A2 135 135 97 95 97 95 135 135 246 T1 T2 T39896 246 T1 T2 T39896 246 T1 T2 T398 96 246 T1 T2 T39896 � YS2N-20FD, YS2N-25FD, YS2N-32FD, D � YS2R-20FD, YS2R-25FD, YS2R-32FD, YS2R-38FD, YS2N-38FD, YS2N-40FD, YS2N-50FD, YS2R-40FD, YS2R-50FD, YS2R-65FD YS2N-65FD A1 1 L1 3 L2 5 L3 13 21 L1 L2 L3 A1 NO NC NO NC A1 135 135 13 21 13 21 2 4 6 A2 14 22 97 95 135 2 4 6 14 22 246 14 22 A2 NO NC NO NC A2 97 95 246 T1 T2 T39896 135 � YS2N-80FD, YS2N-100FD, YS2N-125FD, 246 T1 T2 T398 96 YS2N-150FD, YS2N-180FD A1 1 L1 3 L2 5 L3 13 21 31 43 � YS2R-80FD, YS2R-100FD, YS2R-125FD, YS2R-150FD, YS2R-180FD 2 4 6 A2 14 22 32 44 L1 L2 L3 135 97 95 A1 A1 NO NC NC NO NO NC NC NO 135 13 21 31 43 135 13 21 31 43 246 T1 T2 T39896 2 4 6 14 22 32 44 246 14 22 32 44 A2 NO NC NC NO NO NC NC NO A2 97 95 � YS2N-220FD, YS2N-300FD 135 A1 1 L1 3 L2 5 L3 13 21 31 43 246 T1 T2 T39896 2 4 6 A2 14 22 32 44 � YS2R-220FD, YS2R-300FD 97 95 135 L1 L2 L3 A1 NO NC NC NO NO NC NC NO A1 135 13 21 31 43 135 13 21 31 43 246 98 96 2 4 6 14 22 32 44 246 14 22 32 44 A2 NO NC NC NO NO NC NC NO A2 � Thermal Overload Relays 135 97 95 � YS1T-RHA F D 246 98 96 135 L1 L2 L3 97 95 246 T1 T2 T39896 D-48 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors IEC Contactors IEC Contactors Mounting/Wiring Auxiliary Contact Blocks Wiring Diagrams � Auxiliary Contact Blocks � YS1A-TAH404F � YS1A-TAH413F � YS1A-TAH422F � YS1A-TAH431F � YS1A-TAH440F 4NC 1NO+3NC 2NO+2NC 3NO+1NC 4NO NO NC NC NC NO NC NC NC NO NC NC NO NO NC NO NO NO NO NO NO 51 61 71 81 53 61 71 81 53 61 71 83 53 61 73 83 53 63 73 83 52 62 72 82 54 62 72 82 54 62 72 84 54 62 74 84 54 64 74 84 NO NC NC NC NO NC NC NC NO NC NC NO NO NC NO NO NO NO NO NO D � YS1A-TAH202F � YS1A-TAH211F � YS1A-TAH220F 2NC 1NO+1NC 2NO NC NC NO NC NO NO 51 61 53 61 53 63 52 62 54 62 54 64 NC NC NO NC NO NO � YS1A-TAS211F 1NO+1NC NO NC 53 61 54 62 NO NC www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-49 Mounting/Wiring IEC Contactors Appendix STANDARDIZED UTILIZATION CATEGORIES [Excerpt from EN60947] ■ Class of AC Magnetic Contactors Contactors Typical applications Conditions of making and breaking cor- Conditions of making and breaking cor- for AC switching responding to normal operation (dura- responding to occasional operation Category Making Breaking Making Breaking IUI cos UI cos UI cos U cos D Resistive, AC1 Ie Ue 0.95 Ie Ue 0.95 1.5Ie 1.05Ue 0.8 1.5Ie 1.05Ue 0.8 non-inductive or slightly inductive Slip-ring motors AC2 2.5Ie Ue 0.65 2.5Ie Ue 0.65 4Ie 1.05Ue 0.65 4Ie 1.05Ue 0.65 Starting, switching Squirrel cage motors AC3 6Ie Ue (1) Ie 0.17Ue (1) 10Ie 1.05Ue (2) 8Ie 1.05Ue (2) Starting, switching off Squirrel cage motors AC4 6Ie Ue (1) 6Ie Ue (1) 12Ie 1.05Ue (2) 10Ie 1.05Ue (2) Starting, plugging inching (jogging) Notes : (1) cos = 0.65 for Ie ≤17A cos = 0.35 for Ie > 17A (2) cos = 0.45 for Ie ≤ 100A cos = 0.35 for Ie > 100A ■ Class of Auxiliary Contacts Auxiliary Contacts Conditions of making and breaking cor- Conditions of making and breaking cor- Typical applications for AC switching responding to normal operation (dura- responding to occasional operation Category Making Breaking Making Breaking IUI cos UI cos UI cos U cos Control of electromagnets AC14 6Ie Ue 0.3 Ie Ue 0.3 6Ie 1.1Ue 0.7 6Ie 1.1Ue 0.7 < 72 VA sealed AC15 10Ie Ue 0.3 Ie Ue 0.3 10Ie 1.1Ue 0.3 10Ie 1.1Ue 0.3 > 72 VA sealed D-50 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors IEC Contactors IEC Contactors Application Tables Application Tables AC 1 Ratings: (International Applications) Non-inductive or slightly inductive loads, resistance furnaces: Power Ratings of Three-Phase Motors (50/60Hz) Maximum Instantaneous Operational Auxiliary Category AC1 Current Contacts (Star Connection) Completed Part Number AC1 220V 380V 660V 415V 440V 500V θ θ θ θ<55ºC NO NC 230V 400V 690V D kW kW kW kW kW kW A 7.5 13 14 15 17 23 20 0 1 YS1N-9F01 * * * * 7.5 13 14 15 17 23 20 1 0 YS1N-9F10 * * * * 7.5 13 14 15 17 23 20 0 1 YS1N-12F01 * * * * 7.5 13 14 15 17 23 20 1 0 YS1N-12F10 * * * * 11 20 21 23 26 34 30 1 1 YS1N-20F11 * * * * 11 20 21 23 26 34 30 1 1 YS1N-25F11 * * * * 19 32 35 38 43 57 50 1 1 YS1N-32F11 * * * * 23 40 43 45 52 68 60 1 1 YS1N-38F11 * * * * 23 40 43 45 52 68 60 1 1 YS1N-40F11 * * * * 30 52 57 61 69 91 80 1 1 YS1N-50F11 * * * * 30 52 57 61 69 91 80 1 1 YS1N-65F11 * * * * 51 88 97 102 116 154 135 2 2 YS1N-80F22 * * * * 57 98 107 114 129 171 150 2 2 YS1N-100F22 * * * * 57 98 107 114 129 171 150 2 2 YS1N-125F22 * * * * 76 132 144 152 173 229 200 2 2 YS1N-150F22 * * * * 91 158 173 183 208 274 240 2 2 YS1N-180F22 * * * * 99 171 187 198 225 297 260 2 2 YS1N-220F22 * * * * 133 230 252 267 303 400 350 2 2 YS1N-300F22 * * * * www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-51 Application Tables IEC Contactors AC2 Ratings: Slip-ring motors; starting, switching off running motors (International Applications) AC4 Ratings: Squirrel-cage motors; starting, plugging, inching Power Ratings of Three-Phase Motors (50/60Hz) Instantaneous Auxiliary Category AC2 or AC4 Contacts Completed Part Number 220V 380V 660V 415V 440V 500V NO NC 230V 400V 690V kW kW kW kW kW kW 2.2 4 4 4 5.5 5.5 0 1 YS1N-9F01 * * * * D 2.2 4 4 4 5.5 5.5 1 0 YS1N-9F10 * * * * 3 5.5 5.5 5.5 5.5 7.5 0 1 YS1N-12F01 * * * * 3 5.5 5.5 5.5 5.5 7.5 1 0 YS1N-12F10 * * * * 4 7.5 999911 YS1N-20F11 * * * * 5.5 9 9 9 10 10 1 1 YS1N-25F11 * * * * 7.5 11 11 11 15 15 1 1 YS1N-32F11 * * * * 11 15 15 15 15 18.5 1 1 YS1N-38F11 * * * * 11 15 15 15 15 18.5 1 1 YS1N-40F11 * * * * 15 18.5 18.5 22 22 22 1 1 YS1N-50F11 * * * * 18.5 22 22 30 25 25 1 1 YS1N-65F11 * * * * 22 30 33 33 37 33 2 2 YS1N-80F22 * * * * 30 45 45 45 45 45 2 2 YS1N-100F22 * * * * 37 51 51 51 51 51 2 2 YS1N-125F22 * * * * 45 63 63 63 63 63 2 2 YS1N-150F22 * * * * 55 80 80 80 80 75 2 2 YS1N-180F22 * * * * 65 90 90 90 90 90 2 2 YS1N-220F22 * * * * 90 129 129 129 110 140 2 2 YS1N-300F22 * * * * D-52 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors IEC Contactors IEC Contactors Application Tables AC3 Ratings: (International Applications) Squirrel-cage motors—starting & switching off running motors: Maximum Instantaneous Power Ratings for Three - Phase Motors 50/60Hz Category AC3 Completed Part Operational Auxiliary —for ambient air temperature around contactor 55° C Number Current Contacts 220V 380V 660V AC3 Duty 415V 440V 500V NO NC 230V 400V 690V 380-440V kW/HP kW/HP kW/HP kW/HP kW/HP kW/HP A D 2.2/3 4/5.5 4/5.5 4/5.5 5.5/7.5 5.5/7.5 8.5 0 1 YS1N-9F01 * * * * 2.2/3 4/5.5 4/5.5 4/5.5 5.5/7.5 5.5/7.5 8.5 1 0 YS1N-9F10 * * * * 3/4 5.5/7.5 5.5/7.5 5.5/7.5 7.5/10 7.5/10 11.5 0 1 YS1N-12F01 * * * * 3/4 5.5/7.5 5.5/7.5 5.5/7.5 7.5/10 7.5/10 11.5 1 0 YS1N-12F10 * * * * 4/5.5 7.5/10 9/12 9/12 10/13.5 10/13.5 15.5 1 1 YS1N-20F11 * * * * 5.5/7.5 11/15 11/15 11/15 15/20 15/20 22 1 1 YS1N-25F11 * * * * 7.5/10 15/20 15/20 15/20 18.5/25 18.5/25 30 1 1 YS1N-32F11 * * * * 11/15 18.5/25 22/30 22/30 22/30 30/40 37 1 1 YS1N-38F11 * * * * 11/15 18.5/25 22/30 22/30 22/30 30/40 37 1 1 YS1N-40F11 * * * * 15/20 22/30 25/35 30/40 30/40 33/44 44 1 1 YS1N-50F11 * * * * 18.5/25 30/40 37/50 37/50 37/50 37/50 60 1 1 YS1N-65F11 * * * * 22/30 45/54 45/60 45/60 55/75 45/60 85 2 2 YS1N-80F22 * * * * 30/40 55/75 55/75 60/80 65/87 65/87 105 2 2 YS1N-100F22 * * * * 37/50 60/80 63/85 63/85 75/100 75/100 114 2 2 YS1N-125F22 * * * * 45/60 75/100 80/110 80/110 90/125 100/136 138 2 2 YS1N-150F22 * * * * 55/75 95/130 100/136 110/150 110/150 110/150 179 2 2 YS1N-180F22 * * * * 65/87 110/150 110/150 110/150 132/180 132/180 205 2 2 YS1N-220F22 * * * * 90/125 160/220 160/220 160/220 160/220 200/270 300 2 2 YS1N-300F22 * * * * www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-53 Application Tables IEC Contactors DC Loads: DC1, DC14 L/R=1ms DC2, DC4 L/R=15ms DC11 L/R=100ms No. of Series Part No. Resistance Load (A) DC Motor Load (A) Inductive Load (A) Connection 48V 110V 220V 48V 110V 220V 48V 110V 220V 12 10 1 3 1.5 0.25 1 0.7 0.8 1 12 10 6 6 4 1.2 5 3 0.6 2 YS1N-9F##**** 12 12 12 40 8 4 8 4 1.5 3 13 10 1 3 1.5 0.25 1 0.7 0.2 1 13 10 6 6 4 1.2 5 3 0.6 2 YS1N-12F##**** 13 13 13 13 8 4 8 4 1.5 3 13 10 1 3 2 0.25 1 0.7 0.25 1 13 10 6 6 4 1.2 5 3 0.6 2 YS1N-20F11**** 13 13 13 13 8 4 8 4 1.5 3 15 12 1.5 8 2 0.4 3 1.2 0.3 1 20 15 10 15 8 2 12 5 1.2 2 YS1N-25F11**** D 20 20 15 20 15 8 15 10 2 3 26 15 2 10 3 0.4 3 1.2 0.4 1 26 26 15 20 10 3 20 5 1.5 2 YS1N-32F11**** 26 26 26 25 20 10 20 15 2 3 30 15 2 10 3 0.4 5 1.5 0.4 1 30 30 20 30 15 3 20 5 1.5 2 YS1N-38F11**** 35 35 30 35 20 10 25 15 2 3 30 15 2 10 3 0.4 5 1.5 0.4 1 30 30 20 30 15 3 20 5 1.5 2 YS1N-40F11**** 35 35 30 35 20 10 25 15 2 3 30 15 2 15 3 0.4 5 1.5 0.4 1 50 35 20 35 15 3 20 5 1.5 2 YS1N-50F11**** 50 50 35 40 20 10 25 15 2 3 50 30 2 20 4 0.4 5 1.5 0.4 1 65 50 20 40 25 3 20 5 1.5 2 YS1N-65F11**** 65 65 50 50 30 20 25 15 2 3 65 35 3 30 4 0.5 — — — 1 80 65 30 65 40 4 — — — 2 YS1N-80F11**** 80 80 65 65 65 30 — — — 3 80 35 3 30 4 0.5 — — — 1 93 80 40 80 50 4 — — — 2 YS1N-100F11**** 93 93 80 80 65 40 — — — 3 80 35 3 30 4 0.5 — — — 1 100 100 50 85 50 4 — — — 2 YS1N-125F11**** 125 125 100 100 65 50 — — — 3 125 35 4 50 5 0.5 — — — 1 125 100 65 125 80 5 — — — 2 YS1N-150F11**** 150 150 125 150 100 65 — — — 3 125 35 4 50 5 0.5 — — — 1 150 125 80 125 80 5 — — — 2 YS1N-180F11**** 180 180 150 180 100 80 — — — 3 1 Series Connection 2 Series Connection 3 Series Connection +V DC +V DC -V DC +V DC -V DC L1 L1 T3 L1 T3 L2 T1 T1 L3 T1 T2 L3 -V DC D-54 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors LOAD LOAD LOAD IEC Contactors IEC Contactors Application Tables Application to Star (Wye)-Delta Motor Starters 3-Phase Motor Power Rating Type of Magnetic Contactors Type of Overload Relay Capacity Current Voltage (V) Frequency (Hz) (kW) (HP) (A) Main Star Delta Part Number 3.7 5 17.5 YS-9F YS-9F YS-9F RHA-25F/15DP 5.5 7.5 26 YS-9F YS-9F YS-9F RHA-25F/21DP 7.5 10 34 YS-9F YS-9F YS-20F RHA-65F/25D + TIB-65F 11 15 48 YS-20F YS-9F YS-25F RHA-65F/43D + TIB-65F 15 20 65 YS-32F YS-20F YS-32F RHA-65F/56D + TIB-65F 18.5 25 79 YS-32F YS-20F YS-38F RHA-125F/68DP 22 30 93 YS-32F YS-32F YS-50F RHA-125F/80DP 200-240V 30 40 125 YS-50F YS-32F YS-65F RHA-125F/105DP 37 50 148 YS-50F YS-32F YS-80F RHA-150F/135DP D 50/60 Hz 45 60 180 YS-80F YS-50F YS-100F RHA-180F/155DP 55 75 220 YS-125F YS-50 YS-100F RHA-300F/180D (with CT) 75 100 300 YS-180F YS-80F YS-150F RHA-400F/240D (with CT) 90 125 360 YS-220F YS-80F YS-180F RHA-500F/300D (with CT) 110 150 440 YS-300F YS-80F YS-220F RHA-500F/300D (with CT) 132 175 528 YS-300F YS-80F YS-300F RHA-750F/450D (with CT) 160 215 640 YS-400F YS-150F YS-300F RHA-750F/450D (with CT) 3.7 5 8.7 YS-9F YS-9F YS-9F RHA-25F/8.5DP 5.5 7.5 13 YS-9F YS-9F YS-9F RHA-25F/11DP 7.5 10 17 YS-9F YS-9F YS-9F RHA-25F/15DP 11 15 24 YS-9F YS-9F YS-12F RHA-25F/21DP 15 20 32.5 YS-20F YS-9F YS-20F RHA-65F/32D + TIB-65F 18.5 25 39.5 YS-20F YS-9F YS-25F RHA-65F/35D + TIB-65F 22 30 46.5 YS-20F YS-20F YS-25F RHA-65F/43D + TIB-65F 30 40 62.5 YS-32F YS-20F YS-38F RHA-65F/56D + TIB-65F 380-440V 37 50 74 YS-32F YS-20F YS-38F RHA-125F/68DP 45 60 90 YS-32F YS-32F YS-50F RHA-125F/80DP 55 75 110 YS-50F YS-32F YS-50F RHA-125F/105DP 50/60 Hz 75 100 150 YS-80F YS-32F YS-80F RHA-150F/135DP 90 125 180 YS-80F YS-50F YS-100F RHA-180F/155DP 110 150 220 YS-80F YS-50F YS-125F RHA-300F/180D (with CT) 132 175 264 YS-80F YS-50F YS-150F RHA-400F/240D (with CT) 160 215 320 YS-150F YS-80F YS-180F RHA-400F/240D (with CT) 200 267 400 YS-150F YS-80F YS-220F RHA-500F/300D (with CT) 250 333 500 YS-220F YS-80F YS-300F RHA-500F/450D (with CT) 300 — 600 YS-220F YS-150F YS-400F RHA-500F/450D (with CT) 1. Regarding Star operation time is as follows: In case of small inertia (e.g. Non-load, MG set, fan, compressor) is less than 30 seconds. The limit for number of continuity starting is 3 times, more than need off time. 2. The term of electrical endurance is more than 0.5 million operations. www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-55 Application Tables IEC Contactors Application to Transformers Single Phase (2-Poles series connection) Three Phase Contactor Type (kVA) (A) (kVA) (A) (kVA) (A) (kVA) (A) YS1N-9F 1.5 7.5 2 5 3 7.5 4 5 YS1N-12F 2937 3.5 9 5 7 YS1N-20F 2.5 10 4 9.5 5 13 7.5 9.5 YS1N-25F 417 7.5 16 6.5 17 12 16 YS1N-32F 525 102410 25 18 24 YS1N-38F 732 102412 32 25 62 YS1N-40F 732 102412 32 25 32 D YS1N-50F 940 184015 40 30 40 YS1N-65F 10 46 20 45 18 46 35 45 YS1N-80F 15 62 35 55 35 62 42 55 YS1N-100F 17 75 33 75 30 75 42 55 YS1N-125F 20 90 33 75 35 90 60 75 YS1N-150F 25 110 40 90 42 110 70 90 YS1N-180F 25 110 50 110 42 110 85 110 YS1N-220F 25 110 57 130 42 110 100 130 YS1N-300F 33 150 57 130 57 150 100 130 1. At the moment when transformer connected with the supply source, large transient inrush current will flow, and its value is much larger than the normal current (about 20 times greater). The duration may be a few cycles. Application to Lamp Loads Tungsten Lamp 100V 200V Contactor 100W 150W 200W 250W 300W 500W 1000W 1500W 100W 150W 200W 250W 300W 500W 1000W 1500W 1A 1.5A 2A 2.5A 3A 5A 10A 15A 0.5A 0.75A 1A 1.25A 1.5A 2.5A 5A 7.5A YS1N-9F 11 7543 2 1 — 22 14 11 8 6 4 2 1 YS1N-12F 13 8654 2 1 — 28 18 14 10 8 5 2 1 YS1N-20F 13 8654 3 1 1 30 20 15 12 10 6 2 2 YS1N-25F 19 12 9 7 6 3 1 1 40 26201613 8 4 2 YS1N-32F 26 17 13 10 8 5 2 1 50 33 26 20 16 10 5 3 YS1N-38F 35 23 17 14 11 7 3 2 70 46 35 28 23 14 7 4 YS1N-40F 35 23 17 14 11 7 3 2 70 46 35 28 23 14 7 4 YS1N-50F 50 33 25 20 16 10 5 3 100 66 50 40 33 20 10 6 YS1N-65F 65 42 32 26 21 13 6 4 130 86 65 52 43 26 13 8 1. When tungsten lamp is lit, its inrush current is about 30 times the normal current and the duration is about 10 milliseconds. In general application to tung- sten lamp load, magnetic contactors should be selected so that the rated operational current of the contactor will be no less than two times the normal cur- rent of tungsten lamp load, considered its making current capacity. 2. The value of above table shows available quantities as connected in parallel. D-56 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors IEC Contactors IEC Contactors Application Tables Fluorescent Lamp (rapid start time) 100V 200V 40W 60W 80W 100W 220W 40W 60W 80W 100W 220W Contactor 1 2 1 2 1 1 1 2 1 1 1 1 2 1 2 0.59A 0.96A 0.29A 0.48A 0.92A 1.17A 1.55A 2.5A 2.7A 0.46A 0.58A 0.78A 1.3A 1.35A 2.5A (1.2A) (1.1A) (0.6A) (0.55A) 18 11 37 22 YS1N-9F 11 9 5 4 4 23 18 14 8 8 4 (9) (10) (18) (20) 23 14 48 29 YS1N-12F 15 11 9 5 5 30 24 17 10 10 5 (11) (12) (23) (25) 25 15 51 31 YS1N-20F 16 12 9 6 5 32 25 19 11 11 6 (12) (13) (25) (27) 33 20 68 41 YS1N-25F 21 17 12 8 7 43 34 25 15 14 8 (16) (18) (33) (36) 42 26 86 52 YS1N-32F 27 21 16 1 9 54 43 32 20 18 10 (20) (22) (41) (45) D 59 36 120 72 YS1N-38F 38 29 22 14 12 76 60 44 26 25 14 (29) (31) (58) (63) 59 36 120 72 YS1N-40F 38 29 22 14 12 76 60 44 26 25 14 (29) (31) (58) (63) 84 52 172 104 YS1N-50F 54 42 32 20 18 108 86 64 38 37 20 (41) (45) (83) (90) 100 67 224 135 YS1N-65F 70 55 41 26 24 141 112 83 50 48 26 (54) (59) (108) (118) 1. When fluorescent lamp lights, generally the starting current is a few times the normal current and its duration may be within a few seconds. Magnetic con- tactors should be selected so the rated operation current will be the same as the total load current of the fluorescent lamp loads. 2. The values of above table show available quantities as connected in parallel. 3. ( ) values in above table show in the case of the light for Low power factor type. Mercury Lamp 100V (low power factor type/high power factor type) 200V (low power factor type/high power factor type) 40W 100W 200W 250W 300W 400W 700W 1000W 40W 100W 200W 250W 300W 400W 700W 1000W Contactor 1.25A/ 2.6A/ 4.6A/ 5.1A/ 6.0A/ 8.0A/ 14.5A/ 21A/ 0.53A/ 1.0A/ 1.9A/ 2.1A/ 2.5A/ 3.3A/ 5.9A/ 8.3A/ 0.55A 1.4A 2.6A 3.0A 3.7A 4.9A 8.5A 12A — 0.65A 1.2A 1.5A 1.8A 2.3A 4.1A 5.8A YS1N-9F 8/20 4/7 2/4 2/3 1/2 1/2 –/1 –/– 20/– 11/16 5/9 5/7 4/6 3/4 1/2 1/1 YS1N-12F 11/25 5/10 3/5 2/4 2/3 1/2 –/1 –/1 26/– 14/21 7/11 6/9 5/7 4/6 2/3 1/2 YS1N-20F 12/27 5/10 3/5 2/3 2/4 1/3 1/1 –/1 28/– 15/23 7/12 7/10 6/8 4/6 2/3 1/2 YS1N-25F 16/36 7/14 4/7 3/6 3/5 2/4 1/2 –/1 37/– 20/30 10/16 9/13 8/11 6/8 3/4 2/3 YS1N-32F 20/45 9/17 5/9 4/8 4/6 3/5 1/2 1/2 47/– 25/38 13/20 11/16 10/13 7/10 4/6 3/4 YS1N-38F 28/63 13/25 7/13 6/11 5/9 4/7 2/4 1/2 66/– 35/53 18/29 16/23 14/19 10/15 5/8 4/6 YS1N-40F 28/63 13/25 7/13 6/11 5/9 4/7 2/4 1/2 66/– 35/53 18/29 16/23 14/19 10/15 5/8 4/6 YS1N-50F 40/90 19/35 10/19 9/16 8/13 6/10 3/5 2/4 94/– 50/76 26/41 23/33 20/27 15/21 8/12 6/8 YS1N-65F 52/118 25/46 14/25 12/21 10/17 8/13 4/7 3/5 122/– 65/100 34/54 30/43 26/36 19/28 11/15 7/11 1. When mercury lamp lights, the starting current is about 1.5–1.8 times the normal current and its duration may be a few minutes (within 8 times). Magnetic contactors should be selected so the rated operational current will be the same as the total load current of the mercury lamp loads. 2. The values of above table show available quantities as connected in parallel. www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-57 Application Tables IEC Contactors Application to Capacitor-Switching Single Phase (2 pole series connection) Three Phase Contactor Type 200-240V 380-440V 200-240V 380-440V (kVA) (A) (kVA) (A) (kVA) (A) (kVA) (A) YS1N-9F 1.2 6 1.7 4.3 2 6 3 4.3 YS1N-12F 1.8 9 2.4 6 3 9 5 8 YS1N-20F 1.8 9 3.2 8 3 9 6 9 YS1N-25F 315 4.8 12 5 15 10 15 YS1N-32F 420615 7 20 15 23 YS1N-38F 525820 8 23 20 30 YS1N-40F 525820 8 23 20 30 YS1N-50F 7.5 38 12 30 13 38 26 40 D YS1N-65F 945 1640 15 45 30 46 YS1N-80F 10 50 20 50 20 58 35 53 YS1N-100F 13 65 20 50 26 75 50 76 YS1N-125F 15 75 26 65 26 75 50 76 YS1N-150F 18 90 30 75 35 105 70 105 YS1N-180F 20 100 36 90 40 115 75 114 YS1N-220F 26 130 40 100 45 130 80 120 YS1N-300F 30 150 60 150 50 150 100 150 1. The making and breaking capacity of the contactor are more than 15 times the rated operational current for capacitor loads in this table. 2. For applications without series reactor: The contactor should be selected to have the making current capacity which is more than 1.5 times the inrush cur- rent of the capacitor according to percentage impedance of transformer and impedance of the electric circuit. 3. Large transient inrush current may occur at the moment of switching the capacitors. So when inrush current of capacitor exceeds 15 times the rated opera- tional current of the magnetic contactor, series reactor which has 6% of capacitor reactance shall be connected in the circuit. 4. At single phase application, two poles are used for switching of the capacitor. D-58 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors IEC Contactors IEC Contactors Application Tables TYPICAL FULL LOAD CURRENT OF INDUCTION MOTORS Single-Phase Motors Three-Phase, 4-Pole Motors 50/60 Hz kW hp 220V 240V kW hp 220-230V 380-400V 415V 440V 500V 660-690V A A A A A A A A 0.37 0.5 3.9 3.6 0.37 0.5 1.8 1.03 - 0.99 1 0.6 0.55 0.75 5.2 4.8 0.55 0.75 2.75 1.6 - 1.36 1.21 0.9 0.75 1 6.6 6.1 0.75 1 3.5 2 2 1.68 1.5 1.1 1.1 1.5 9.6 8.8 1.1 1.5 4.4 2.6 2.5 2.37 2 1.5 1.5 2 12.7 11.7 1.5 2 6.1 3.5 3.5 3.06 2.6 2 1.8 2.5 15.7 3.6 2.2 3 8.7 5 5 4.42 3.8 2.8 2.2 3 18.6 4.8 3 4 11.5 6.6 6.5 5.77 5 3.8 3.7 5 13.5 7.7 7.5 7.1 5.9 4.4 3 4 24.3 6.1 4 5.5 29.6 8.8 4 5.5 14.5 8.5 8.4 7.9 6.5 4.9 4.4 6 34.7 11.7 5.5 7.5 20 11.5 11 10.4 9 6.6 D 5.2 7 39.8 36.5 7.5 10 27 15.5 14 13.7 12 8.9 5.5 7.5 42.2 38.7 9 12 32 18.5 17 16.9 13.9 10.6 10 13.5 35 20 - - 15 11.5 6 8 44.5 40.8 7 9 49.5 45.4 11 15 39 22 21 20.1 18.4 14 7.5 10 54.4 50 15 20 52 30 28 26.5 23 17.3 18.5 25 64 37 35 32.8 28.5 21.3 22 30 75 44 40 39 33 25.4 25 35 85 52 47 45.3 39.4 30.3 30 40 103 60 55 51.5 45 34.6 33 45 113 68 60 58 50 39 37 50 126 72 66 64 55 42 40 54 134 79 71 67 60 44 45 60 150 85 80 76 65 49 51 70 170 98 90 83 75 57 55 75 182 105 100 90 80 61 59 80 195 112 105 97 85 66 63 85 203 117 115 109 89 69 75 100 240 138 135 125 105 82 80 110 260 147 138 131 112 86 90 125 295 170 165 146 129 98 100 136 325 188 182 162 143 107 110 150 356 205 200 178 156 118 129 175 420 242 230 209 184 135 132 180 425 245 240 215 187 140 140 190 450 260 250 227 200 145 147 200 472 273 260 236 207 152 150 205 483 280 270 246 210 159 160 220 520 300 280 256 220 170 180 245 578 333 320 289 254 190 185 250 595 342 325 295 263 200 200 270 626 370 340 321 281 215 220 300 700 408 385 353 310 235 250 340 800 460 425 401 360 274 257 350 826 475 450 412 365 280 280 380 900 510 475 450 400 305 295 400 948 546 500 473 416 320 300 410 980 565 510 481 420 325 315 430 990 584 535 505 445 337 335 450 1100 620 550 518 472 355 355 480 1150 636 580 549 500 370 375 500 1180 670 610 575 527 395 400 545 1250 710 650 611 540 410 425 580 1330 760 690 650 574 445 445 600 1400 790 730 680 595 455 450 610 1410 800 740 690 608 460 475 645 1490 850 780 730 645 485 500 680 1570 900 820 780 680 515 Notes : 1. The full load current of the motor varies with the supply voltage, frequency, number of poles, and number of phases (single- or three-phase). 2. For selection of contactors and thermal overload relays, confirm the actual full load current of the motor. www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC D-59 Application Tables IEC Contactors D D-60 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC IEC Contactors