Name: MOLEX 0638601070
Brand: MOLEX
SKU: 0638601070

Description

Tooling Kit for Connectors
0638601070

Part Number

0638601070

Price

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Manufacturer

MOLEX

Lead Time

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Category

Fasteners, Hardware and Fluid Transfer » Hardware Tools

Specifications

Manufacturer

Molex

Manufacturers Part #

0638601070

Lead Time

3 Week Lead Time

Industry Aliases

63860-1070, 638601070

Sub-Category

Hardware Tools

Factory Pack Quantity

Datasheet

ATS-638601000.pdf

177 KiB

Download

Extracted Text

Mini-Fit Jr. Terminals FineAdjust Applicator Specification Sheet Part No. 63860-1000 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: Mini-Fit Jr.™ Crimp Terminal 18-24 AWG with large insulation OD’s. Terminal Wire Size Insulation Diameter Strip Length Terminal Order No. Series No. AWG mm² mm In. mm In. 39-00-0038 39-00-0153 39-00-0200 39-00-0419 39-00-0055 39-00-0163 39-00-0207 39-00-0425 39-00-0059 39-00-0169 39-00-0213 39-00-0428 5556 18-24 0.80-0.20 2.15-3.10 .085-.122 3.00-3.50 .118-.138 39-00-0073 39-00-0175 39-00-0405 39-00-0436 39-00-0108 39-00-0181 39-00-0407 39-00-0440 39-00-0114 39-00-0194 39-00-0410 40-13-0851 39-00-0040 39-00-0120 39-00-0420 39-00-0437 39-00-0053 39-00-0126 39-00-0426 40-01-0853 5558 18-24 0.80-0.20 2.15-3.10 .085-.122 3.00-3.50 .118-.138 39-00-0061 39-00-0219 39-00-0427 40-13-0853 39-00-0075 39-00-0411 39-00-0430 98-00-0174 30490 30490-0002 30490-1002 30490-2002 18-24 0.80-0.20 2.15-3.10 .085-.122 3.00-3.50 .118-.138 44476 44476-1111 44476-1211 18-20 0.80-0.50 2.15-3.10 .085-.122 3.00-3.50 .118-.138 44478 44478-1111 44478-1211 18-20 0.80-0.50 2.15-3.10 .085-.122 3.00-3.50 .118-.138 44485 44485-1211 44485-1311 44485-1411 18-24 0.80-0.20 2.15-3.10 .085-.122 3.00-3.50 .118-.138 45750 45750-1111 45750-1211 18-20 0.80-0.50 2.05-2.95 .081-.116 3.00-3.50 .118-.138 46012 46012-1111 46012-1211 18-20 0.80-0.50 2.05-2.95 .081-.116 3.00-3.50 .118-.138 46018 46018-1541 18-20 0.80-0.50 2.05-2.95 .081-.116 3.00-3.50 .118-.138 46083 46083-1111 46083-1121 46083-1211 46083-1221 18-20 0.80-0.50 2.05-2.95 .081-.116 3.00-3.50 .118-.138 46098 46098-1541 18-20 0.80-0.50 2.05-2.95 .081-.116 3.00-3.50 .118-.138 This Applicator will crimp the above terminals and wires. However it provides optimum A-620 Class 2 crimps for 18-20 AWG wire with insulation O.D. 2.50-2.95mm (example UL1015). Applicator 63860-1400 should be used for insulation O.D. 1.65-2.05mm (example UL1007). Doc No. 63860-1000 Release Date: 03-20-06 UNCONTROLLED COPY Page 1 of 6 Revision: D Revision Date: 08-03-06 Mini-Fit Jr. Terminals DEFINITION OF TERMS BEND UP ROLLING SEAM BELL CONDUCTOR BRUSH MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF CRIMP HEIGHT TAB The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CRIMP SPECIFICATION Bell mouth Cut-off Tab Max. Conductor Brush Terminal Series No. mm In. mm In. mm In. 5556 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 5558 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 30490 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 44476 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 44478 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 44485 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 45750 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 46012 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 46018 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 46083 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 46098 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 Punch Width (Ref) Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Degree Degree mm In. mm In. 5556 5 2 5 15 1.60 .063 3.20 .126 5558 5 2 5 15 1.60 .063 3.20 .126 Seam 30490 5 2 5 15 1.60 .063 3.20 .126 44476 5 2 5 15 1.60 .063 3.20 .126 Seam shall not be open 44478 5 2 5 15 1.60 .063 3.20 .126 And no wire allowed out 44485 5 2 5 15 1.60 .063 3.20 .126 of the crimping area 45750 5 2 5 15 1.60 .063 3.20 .126 46012 5 2 5 15 1.60 .063 3.20 .126 46018 5 2 5 15 1.60 .063 3.20 .126 46083 5 2 5 15 1.60 .063 3.20 .126 46098 5 2 5 15 1.60 .063 3.20 .126 Doc No. 63860-1000 Release Date: 03-20-06 UNCONTROLLED COPY Page 2 of 6 Revision: D Revision Date: 08-03-06 Mini-Fit Jr. Terminals After crimping, the crimp profiles should measure the following: Conductor Wire Size Pull Force Min. Terminal Series No. Crimp Height Crimp Width (Ref) 2 AWG mm mm In. mm In. N Lb. 5556 18 0.80 0.97-1.07 .038-.042 1.68 .066 88.0 19.8 5556 20 0.50 0.95-1.04 .037-.041 1.66 .065 58.7 13.2 5556 22 0.35 0.85-0.94 .033-.037 1.65 .065 39.1 8.8 5556 24 0.20 0.79-0.87 .031-.034 1.63 .064 29.3 6.6 5558 18 0.80 0.97-1.07 .038-.042 1.68 .066 88.0 19.8 5558 20 0.50 0.95-1.04 .037-.041 1.66 .065 58.7 13.2 5558 22 0.35 0.85-0.94 .033-.037 1.65 .065 39.1 8.8 5558 24 0.20 0.79-0.87 .031-.034 1.63 .064 29.3 6.6 30490 18 0.80 0.97-1.07 .038-.042 1.68 .066 88.0 19.8 30490 20 0.50 0.95-1.04 .037-.041 1.66 .065 58.7 13.2 30490 22 0.35 0.85-0.94 .033-.037 1.65 .065 39.1 8.8 30490 24 0.20 0.79-0.87 .031-.034 1.63 .064 29.3 6.6 44476 18 0.80 0.97-1.07 .038-.042 1.68 .066 68.4 15.4 44476 20 0.50 0.95-1.04 .037-.041 1.66 .065 58.7 13.2 44478 18 0.80 0.97-1.07 .038-.042 1.68 .066 68.4 15.4 44478 20 0.50 0.95-1.04 .037-.041 1.66 .065 58.7 13.2 44485 18 0.80 0.97-1.07 .038-.042 1.68 .066 88.0 19.8 44485 20 0.50 0.95-1.04 .037-.041 1.66 .065 58.7 13.2 44485 22 0.35 0.85-0.94 .033-.037 1.65 .065 39.1 8.8 44485 24 0.20 0.79-0.87 .031-.034 1.63 .064 29.3 6.6 45750 18 0.80 0.97-1.07 .038-.042 1.68 .066 68.4 15.4 45750 20 0.50 0.84-0.94 .033-.037 1.66 .065 58.7 13.2 46012 18 0.80 0.97-1.07 .038-.042 1.68 .066 68.4 15.4 46012 20 0.50 0.84-0.94 .033-.037 1.66 .065 58.7 13.2 46018 18 0.80 0.97-1.07 .038-.042 1.68 .066 68.4 15.4 46018 20 0.50 0.84-0.94 .033-.037 1.66 .065 58.7 13.2 46083 18 0.80 0.97-1.07 .038-.042 1.68 .066 68.4 15.4 46083 20 0.50 0.84-0.94 .033-.037 1.66 .065 58.7 13.2 46098 18 0.80 0.97-1.07 .038-.042 1.68 .066 68.4 15.4 46098 20 0.50 0.84-0.94 .033-.037 1.66 .065 58.7 13.2 ˘ Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No. 63860-1000 Release Date: 03-20-06 UNCONTROLLED COPY Page 3 of 6 Revision: D Revision Date: 08-03-06 Mini-Fit Jr. Terminals PARTS LIST FineAdjust Applicator 63860-1000 Item Order No Engineering No. Description Quantity Perishable Tooling 63860-1070 63860-1070 Tool Kit (All “Y” Items) REF 1 63444-1609 63444-1609 Conductor Punch 1 Y 2 63445-1646 63445-1646 Conductor Anvil 1 Y 3 63446-3208 63446-3208 Insulation Punch 1 Y 4 63445-3211 63445-3211 Insulation Anvil 1 Y 5 63443-0002 63443-0002 Cut-Off Plunger Front 1 Y 6 63443-0012 63443-0012 Plunger Retainer Front 1 Y Other Components 7 11-24-1067 4996-4 Cut-off Plunger Spring 1 8 11-40-4039 8302-5 Plunger Striker Front 1 9 63443-0021 63443-0021 Lower Tooling Key 1 10 63443-6003 63443-6003 Rear Cover 1 11 11-18-4083 60707-8 Front Cover 1 12 63443-2408 63443-2408 Anvil Mount 1 13 63443-4018 63443-4018 Wire Stop 1 14 63443-0009 63443-0009 Scrap Chute Front 1 Frame 15 63800-4901 63800-4901 Top 1 16 63801-3281 63801-3281 Base 1 17 63801-4650 63801-4650 Track 1 Hardware 18 N/A N/A M3 by 6Lg. SHCS 2** 19 N/A N/A M4 by 6Lg. SHCS 1** 20 N/A N/A M4 by 12Lg. BHCS 2** 21 N/A N/A M4 by 16Lg SHCS 1** 22 N/A N/A M4 by 20Lg. SHCS 1** 23 N/A N/A M4 by 50Lg. SHCS 1** 24 N/A N/A 3MM by 6Lg. Roll Pin 1** 25 N/A N/A #10-32 by 1/4”Lg. BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. 63860-1000 Release Date: 03-20-06 UNCONTROLLED COPY Page 4 of 6 Revision: D Revision Date: 08-03-06 Mini-Fit Jr. Terminals Assembly Drawing 25 (2) 20 15 10 8 1 18 (2) 3 11 5 17 7 15 6 14 22 19 16 21 23 13 2 4 12 9 Figure 1 24 Doc No. 63860-1000 Release Date: 03-20-06 UNCONTROLLED COPY Page 5 of 6 Revision: D Revision Date: 08-03-06 Mini-Fit Jr. Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters -JTMF*MMJOPJT64":BNBUP,BOBHBXB+BQBO+VSPOH4JOHBQPSF.VOJDI(FSNBOZ8FMMJOHUPO$U .0-&9-JTMF*-64" BNFSJOGP!NPMFYDPNGFOJOGP!NPMFYDPNGFTJOGP!NPMFYDPNFVSJOGP!NPMFYDPN ’BY Visit our Web site at http://www.molex.com Doc No. 63860-1000 Release Date: 03-20-06 UNCONTROLLED COPY Page 6 of 6 Revision: D Revision Date: 08-03-06

Frequently asked questions

Electronics Finder' parent company, GID Industrial, specializes in procuring industrial parts. We know where to find the rare and obsolete equipment that our customers need in order to get back to business. We stand apart from our competition through our commitment to quality, and look forward to the opportunity to show you how.

The warranty we offer will be based on what we negotiate with our suppliers. Sometimes, a part will be sold as-is and without a warranty. We usually offer a one-year warranty for single board computers in particular because they are our specialty.

We use FedEx, UPS, DHL, and USPS. We have accounts with each of them and generally ship using one of those, but we can also ship using your account if you would prefer. We are able to ship with other carriers if you would find it more convenient.

Electronics Finder will definitely serve you. We work with international clients all the time, which means we are regularly shipping goods all across the globe.

Visa, MasterCard, Discover, and American Express are all accepted by Electronics Finder. We will also accept payment made with wire transfer or PayPal. Checks will only be accepted from customers in the USA. Terms may be offered (upon approval) for larger orders.

What they say about us

FANTASTIC RESOURCE

One of our top priorities is maintaining our business with precision, and we are constantly looking for affiliates that can help us achieve our goal. With the aid of GID Industrial, our obsolete product management has never been more efficient. They have been a great resource to our company, and have quickly become a go-to supplier on our list!

Bucher Emhart Glass

EXCELLENT SERVICE

With our strict fundamentals and high expectations, we were surprised when we came across GID Industrial and their competitive pricing. When we approached them with our issue, they were incredibly confident in being able to provide us with a seamless solution at the best price for us. GID Industrial quickly understood our needs and provided us with excellent service, as well as fully tested product to ensure what we received would be the right fit for our company.

Fuji

HARD TO FIND A BETTER PROVIDER

Our company provides services to aid in the manufacture of technological products, such as semiconductors and flat panel displays, and often searching for distributors of obsolete product we require can waste time and money. Finding GID Industrial proved to be a great asset to our company, with cost effective solutions and superior knowledge on all of their materials, it’d be hard to find a better provider of obsolete or hard to find products.

Applied Materials

CONSISTENTLY DELIVERS QUALITY SOLUTIONS

Over the years, the equipment used in our company becomes discontinued, but they’re still of great use to us and our customers. Once these products are no longer available through the manufacturer, finding a reliable, quick supplier is a necessity, and luckily for us, GID Industrial has provided the most trustworthy, quality solutions to our obsolete component needs.

Nidec Vamco

TERRIFIC RESOURCE

This company has been a terrific help to us (I work for Trican Well Service) in sourcing the Micron Ram Memory we needed for our Siemens computers. Great service! And great pricing! I know when the product is shipping and when it will arrive, all the way through the ordering process.

Trican Well Service

GO TO SOURCE

When I can't find an obsolete part, I first call GID and they'll come up with my parts every time. Great customer service and follow up as well. Scott emails me from time to time to touch base and see if we're having trouble finding something.....which is often with our 25 yr old equipment.

ConAgra Foods

MOLEX 0638601070

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What they say about us

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