MURATA MVAD160 SERIES MVAD160 Series www.murata-ps.com 160 Watt Open Frame Power Supply 160W 2" X 4" AC-DC Power Supply Converter Measures: 4.00 x 2.00 x 1.30” DESCRIPTION The MVAD160 series switching power supplies utilize advanced component and circuit technologies to deliver high effi ciency. Designed for Medical, Telecom, and Industrial applications to satisfy 1U height design considerations, the MVAD160 Series measures only 2.0" x 4.0" x 1.5". All models offer universal AC input and compliance to worldwide safety and EMC standards. ORDERING GUIDE Natural Convection Conduction Cooling Forced Air Cooling Main Model Number Aux Output (V2) Cooling (@ta = 50°C) (@ta = 85°C) (@350LFM /ta=50°C) Output (V1) MVAD160-125 12V MVAD160-245 24V 5V MVAD160-485 48V 110W 110W 160W MVAD160-12 12V no aux output MVAD160-24 24V no remote sense no V1 remote MVAD160-48 48V FEATURES URES  110W Wide Operating Temperature range INPUT CHARACTERISTICS AC-DC Power Supply Parameter Conditions Min. Typ. Max. Units 1 Single phase 85 120/230 264 Vac  IT (2nd Ed.) and Medical (3rd Ed. MOPP) safety Input Voltage Operating Range 2 DC 200 300 Vdc approved, excluding conduction cooling condi- Input Frequency 47 50/60 63 Hz tion Turn-on Input Voltage Input rising at full load 84 Vac  Turn-off Input Voltage Input falling at full load 84 2" x 4" standard footprint Input Current 90Vac input, full load 2.1 A  High effi ciency up to 93% Inrush Current At 264Vac, at 25°C cold start 100 Apk  Remote sense  OUTPUT CHARACTERISTICS Remote On/Off (for V1, Negative logic) Main Output Line, Load, Cross Typical Effi ciency  Universal AC input Model Number Load Current Load Capacitance Voltage (V1) Regulation @230Vac full load  Low profi le - 1U package MVAD160-12x 12V 0 to 13.34A 0 to 1500μF 92% MVAD160-24x 24V 0 to 6.67A 0 to 680μF ± 2%  Convection, conduction, and forced-air cooled 93% MVAD160-48x 48V 0 to 3.34A 0 to 330μF operation Aux Output Line, Load, Model Number Load Current Load Capacitance  Voltage (V2) Cross Regulation Complies with 5000m altitude (at class I IT MVAD0160-xx5 5V 0 to 0.1A 0 to 220pF ± 5% equipment)  RoHS compliant Main Output Characteristics (all models)  Less than 0.3W input power at no load remote Parameter Conditions Min. Max. Units “off” Transient Response 50% load step, min.5% load, 1A/μsec slew rate ± 5 %V1 Settling Time to 1% of Nominal 50% load step, min.5% load, 1A/μsec slew rate 2 msec  Complies with ErP/Energy star requirement Turn On Delay After application of input power 1.5 sec (average effi ciency > 87%) 5 Output Voltage Rise Monotonic, 0 to 100% load 200 msec Setpoint Accuracy 115Vac, 110W load, 25°C ± 0.5 %V1 Output Holdup 100% load 10 msec Temperature Coeffi cient 0.02 %/°C 3 Ripple Voltage & Noise min. 5% load 1 %V1 Compensates for up to total 400mV of positive Remote Sense and negative lead drops with remote sense 400 mV connected. 1 Refer to power derating curve vs. input voltage. Input test condition on safety approval : 100-240Vac ±10%. 2 Applicable for IT Equipment only. 3 Ripple and noise are measured with 0.1 μF of ceramic capacitance and 47 μF of electrolytic capacitance on each Available now at of the power supply outputs. The output noise requirements apply over a 0 Hz to 20 MHz bandwidth. A short http://power.murata.com/acdc3d coaxial cable with 50Ω scope termination is used. 4 Unless otherwise specifi ed all readings are taken at 115Vac input and 25°C ambient temperature. 5 This power supply may exhibit up to 5% turn on overshoot. CB Test Certifi cate and Test Report Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. Click below for more details, to buy on-line or request volume pricing: http://power power.murata.com .murata.com (866) 588-1750 power@sager .com http://power.sager.com/murata-mvad160-power-supply.html h t t p: / / pow e r. sa ge r. c om MVAD160.A05 Page 1 of 6 MURATA MVAD160 SERIES MVAD160 Series 160 Watt Open Frame Power Supply 160W 2" X 4" AC-DC Power Supply Converter Measures: 4.00 x 2.00 x 1.30” ENVIRONMENTAL CHARACTERISTICS Parameter Conditions Min. Typ. Max. Units Storage Temperature Range -40 85 Refer to power derating curve vs. operating temperature -40 85 °C Operating Temperature Range Start up -40 Operating Humidity Non-condensing 10 95 % For class I IT equipment deployment -200 5000 Operating Altitude m Other -200 2000 MTBF Telcordia SR-332 M1C3 50°C, 110W 1M Hours Operating, IEC60068-2-27, half-sine 5G, 6ms, 3 times Complies per face, 6 faces Shock Non-operating, IEC60068-2-27, half-sine, 30G, 18ms, 3 Complies times per face, 6 faces Operating, IEC60068-2-6, 1.0G, 10-150Hz, 10minutes Complies per axis, on all 3 axes Vibration Non-operating, IEC60068-2-6, 2.0G, 10-150Hz, 10min- Complies utes per axis, on all 3 axes IEC60950-1:2005 2nd Ed.; Am1:2009 EN60950-1:2006; A11:2009; A1:2010; A12:2011 UL60950-1, 2nd Ed., 2011-12-19 & CSA C22.2 No. 60950-1-07, 2nd Ed., 2011-12 Safety IEC60601-1:2005 3rd Ed. + CORR.1(2006) + CORR.2(2007) ANSI/AAMI ES60601-1 (2005+C1:09 + A2:10), CSA-C22.2 No. 60601-1(2008), MOPP CE Marking per LVD 6 Warranty 2 years Outside Dimensions 2.0" x 4.0" x 1.5" (50.8mm x 101.6mm x 38.1mm) Weight 0.42lbs (190g) typical PROTECTION CHARACTERISTICS Parameter Conditions Min. Typ. Max. Units V1; Latching (50% load) 110 140 Overvoltage Protection V2; Latching (50% load) 110 170 % V1; Hiccup mode; Auto Recovery 110 170 Overcurrent Protection V2; Hiccup mode; Auto Recovery 0.11 0.4 A Overtemperature Protection Auto recovery Complies ISOLATION CHARACTERISTICS Parameter Conditions Min. Typ. Max. Units Primary to Earth Ground (1x MOPP) 1500 Vac 7 Isolation Primary to Secondary (2x MOPP) 4000 Secondary to Earth Ground 500 Vdc 264Vac, 60Hz, 25°C 350 μA Leakage Current (under normal conditions) 240Vac, 60Hz, 25°C 300 μA Touch Current 264Vac, 60Hz, 25°C 100 μA EMISSIONS AND IMMUNITY Characteristic Standard Compliance Input Current Harmonics IEC/EN 61000-3-2 Class D, Class C Voltage Fluctuation and Flicker IEC/EN 61000-3-3 Complies EN 55022 Class B, (Class A as Class II equipment deployment) Conducted Emissions FCC Part 15 Class B, (Class A as Class II equipment deployment) ESD Immunity IEC/EN 61000-4-2 Level 4, Criterion A Radiated Field Immunity IEC/EN 61000-4-3 Level 2, Criterion A Electrical Fast Transient Immunity IEC/EN 61000-4-4 Level 3, Criterion A Surge Immunity IEC/EN 61000-4-5 Level 4, Criterion A RF Conducted Immunity IEC/EN 61000-4-6 Level 2, Criterion A Magnetic Field Immunity IEC/EN 61000-4-8 Level 2, Criterion A Voltage dips, interruptions IEC/EN 61000-4-11 Level 3, Criterion B 6 At Ta<50°C. 7 Class I equipment deployment. http://power power.murata.com .murata.com Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. Click below for more details, to buy on-line or request volume pricing: MVAD160.A05 Page 2 of 6 (866) 588-1750 power@sager .com http://power.sager.com/murata-mvad160-power-supply.html h t t p: / / pow e r. sa ge r. c om MURATA MVAD160 SERIES MVAD160 Series 160 Watt Open Frame Power Supply 160W 2" X 4" AC-DC Power Supply Converter Measures: 4.00 x 2.00 x 1.30” CONTROL SIGNAL Parameter Conditions This signal must be pulled low state (maximum of 0.2Vdc, sink current >15mA) to V2 return terminal to turn on the main V1 output. The power supply shall include an internal pull up resistor to an internal 12Vdc to disable the main V1 output if the signal is left open. The power supply shall not pull this signal down if there is no AC input. The open circuit voltage present V1 Remote when in the “open” state shall not exceed 15Vdc. The AUX output is independent of the V1 remote signal. EMI CONSIDERATIONS For optimum EMI performance, the power supply should be mounted to a metal plate grounded to all 4 mounting holes of the power supply. To comply with safety standards, this plate must be properly grounded to protective earth (see mechanical dimension notes). Pre-compliance testing has shown that a stand- alone power supply complies with EN55022 class A radiated emissions. Radiated emission results vary with system enclosure and cable routing paths. SAFETY CONSIDERATIONS 1. This power supply is a component level power supply intended for use in Class I or Class II applications. Secondary ground traces need to be suit- ably isolated from primary ground traces when used in class II applications. 2. When the power supply is used in Class II equipment, all ground traces and components connected to the primary side are considered primary for spacing and insulation considerations. PERFORMANCE DATA Efficiency plot for MVAD160-12 Efficiency plot for MVAD160-24 94 94 92 92 90 90 88 88 Vin=115V Vin=115V 86 86 84 Vin=230V 84 Vin=230V 82 82 80 80 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 Io (A) Io (A) Inrush waveform (AC264V 25°C) Peak 84.0A Efficiency plot for MVAD160-48 94 92 90 88 Vin=115V 86 84 Vin=230V 82 80 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 Io (A) Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. http://power power.murata.com .murata.com Click below for more details, to buy on-line or request volume pricing: (866) 588-1750 power@sager .com http://power.sager.com/murata-mvad160-power-supply.html h t t p: / / pow e r. sa ge r. c om MVAD160.A05 Page 3 of 6 Efficiency (%) Efficiency (%) Efficiency (%) MURATA MVAD160 SERIES MVAD160 Series 160 Watt Open Frame Power Supply 160W 2" X 4" AC-DC Power Supply Converter Measures: 4.00 x 2.00 x 1.30” MECHANICAL DIMENSIONS Maximum earth ground contact area PCB top and bottom Diameterĭ0.244”(ĭ6.2) Mounting hole ͤ1 ĭ0.146”(ĭ3.7) 4 Places H1–H4 Max. screw head Diameterĭ0.244”(ĭ6.2) ͤ1 Preferred screw type: VR M3 (Metric screw threads) Output voltage and current Adjust Pots for Factory Use All dimensions in inches (mm). Tolerance is +/-0.02" (0.5) Mounting holes H3 and H4 should be earth-grounded for EMI purpose. Mounting holes H4 is earth ground connection This power supply requires mounting on standoffs minimum 0.197" (5.0) in height for forced air cooling. Dimensions: 2.0" x 4.0" x 1.5" (50.8mm x 101.6mm x 38.1mm) INPUT/OUTPUT CONNECTOR AND SIGNAL SPECIFICATION AND MATING CONNECTORS Pin Description Mating Housing Crimp terminal/pins Outline Input Connector CN1: TE Connectivity 5-1376382-1 TE Connectivity 1376388-1 TE Connectivity 1376348-1 1 Line (V-) 2 Neutral (V+) Spade Connector: #250 GND Earth Ground Output Connector CN2: Molex 39-28-8040 1, 2 V1 Molex 39-01-2040 Molex 39-00-0038 3, 4 V1 Return Output Connector CN3: Molex 87438-0643 for models with auxiliary output 1 V2 2 V2 Return Molex 87439-0600 Molex 87421-0000 3 V1 Remote 4 V1 -Sense 5 N.C 6 V1 +Sense Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. Click below for more details, to buy on-line or request volume pricing: (866) 588-1750 http://power power.murata.com .murata.com power@sager .com http://power.sager.com/murata-mvad160-power-supply.html h t t p: / / pow e r. sa ge r. c om MVAD160.A05 Page 4 of 6 MURATA MVAD160 SERIES MVAD160 Series 160 Watt Open Frame Power Supply 160W 2" X 4" AC-DC Power Supply Converter Measures: 4.00 x 2.00 x 1.30” THERMAL CONSIDERATIONS Conduction Cooling Image (and Preferred Interface Materials) Aluminum Baseplate: Thickness 2.5 to 3mm Maximum operating temperature +85°C (measurement point: center on the back side of baseplate) Preferred mounting on standoffs: 3.5mm Isolation sheet or Isolation tape Preferred materials: thickness 50 to 130um, 94V-0 Thermal Sheet or Thermal Gel: Preferred Materials: Type: Sarcon 300G-ae (thickness 3mm, thermal conductivity 1.3W/m·K) Manufacturer: Fuji Polymer Type: GEL30 (thermal conductivity 3.5W/m·K) Manufacturer: Parker Forced Air Cooling System thermal management is critical to the performance and reliability of the MVAC series power supplies. Performance derating curves are provided which can be used as a guideline for what can be achieved in a system confi guration with controlled airfl ow at various input voltage conditions. The air fl ow curves are generated using an AMCA 210-99 and ASHRAE 51-1999 compliant wind tunnel with heated inlet air and a controlled CFM providing a duct test section having a calculated average LFM. A correlation between the test setup and the actual system environment is paramount to understanding what can be achieved in an actual system. In a power supply of this density, cooling air moving both through the unit as well as around the unit strongly infl uences local temperatures. The wind tunnel test setup was constructed to produce a fl ow with a slight back pressure to induce both fl ow conditions by providing a small gap between the power supply and duct walls of 0.5” (13mm). The optimal and characterized airfl ow direction is from the input connector to the output connec- tor (see diagram below). The P-Q fl ow curve for this test setup is also shown below. P-Q CURVE, DUCTED FLOW 13mm [0.5in] all sides 0.0100 Air Flow Power Supply 0.0075 * 0.0050 Ambient Temperature 0.0025 Measurement 0.0000 02.5 10 5 7.5 12.5 15 17.5 20 22.5 Output Connector Input Connector 64mm [2.5in] AIRFLOW-(CFM @ 0.075 lbs/cu ft air density) Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. http://power power.murata.com .murata.com Click below for more details, to buy on-line or request volume pricing: (866) 588-1750 power@sager .com http://power.sager.com/murata-mvad160-power-supply.html h t t p: / / pow e r. sa ge r. c om MVAD160.A05 Page 5 of 6 Static Pressure (in. w.g.) MURATA MVAD160 SERIES MVAD160 Series 160 Watt Open Frame Power Supply 160W 2" X 4" AC-DC Power Supply Converter Measures: 4.00 x 2.00 x 1.30” Output Derating vs Input voltage 105 Output Derating vs Ambient temp. 180 100 160 95 140 90 120 85 100 80 80 60 Convection 75 40 Conduction or Forced Air 70 20 65 0 60 -40 -20 0 20 40 60 80 100 80 90 100 110 120 Ambient Temp. (°C) Input voltage (Vac) This product is subject to operating requirements and the Life and Murata Manufacturing Co., Ltd. Power Device Product Division Safety Critical Application Policy. Click here to view policy. Nagaokakyo-shi, Kyoto 617-8555 Japan Please contact us regarding restricted materials compliance beyond ISO 9001 and 14001 REGISTERED the RoHS directive. Murata makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Buyer represents and agrees that it has all the necessary expertise to create and implement safeguards that anticipate dangerous consequences of failures, monitor failures and their consequences, lessen the likelihood of failures that might cause harm, and take appropriate remedial actions. Buyer will fully indemnify Murata, its affi liated companies, and its representatives against any damages arising out of the use of any Murata products in safety-critical applications. Specifi cations are subject to change without notice. © 2015 Murata Manufacturing Co., Ltd. All Rights Reserved. Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. Click below for more details, to buy on-line or request volume pricing: http://power power.murata.com .murata.com (866) 588-1750 power@sager .com http://power.sager.com/murata-mvad160-power-supply.html h t t p: / / pow e r. sa ge r. c om MVAD160.A05 Page 6 of 6 Output Power (W) Output power (%)