Pull-reset Safety Limit Switch D4N-@R CSM_D4N-_R_DS_E_5_2 Note: Contact your sales representative for details on models A Series of Pull-reset Models Now with safety standard certification. Available • Lineup includes three contact models with 2NC/1NO and 3NC contact forms in addition to the previous contact forms 1NC/ 1NO and 2NC. • M12-connector models are available, saving on labor and simplifying replacement. • Standardized gold-clad contacts provide high contact reliability. Can be used with both standard loads and microloads. • Conforms to EN115, EN81-1 and EN81-2. • Certified standards: UL, EN (TÜV), and CCC Be sure to read the “Safety Precautions” on page 12. Model Number Structure Model Number Legend D4N-@@@@R 1 23 1. Conduit size 3. Actuator 1: Pg13.5 (1-conduit) 20: Roller lever (resin lever, resin roller) 2: G1/2 (1-conduit) 2G:Adjustable roller lever, form lock (metal lever, resin roller) 4: M20 (1-conduit) 2H:Adjustable roller lever, form lock (metal lever, rubber roller) 6: G1/2 (2-conduit) 31: Plunger 8: M20 (2-conduit) 32: Roller plunger 9: M12 connector (1-conduit) 62: One-way roller arm lever (horizontal) 2. Built-in Switch 72: One-way roller arm lever (vertical) A: 1NC/1NO (slow-action) B: 2NC (slow-action) C: 2NC/1NO (slow-action) D: 3NC (slow-action) 1 D4N-@R Ordering Information List of Models Safety Limit Switches (with Direct Opening Mechanism) Consult with your OMRON representative when ordering any models that are not listed in this table. Built-in switch mechanism 1NC/1NO 2NC 2NC/1NO 3NC Actuator Conduit size (Slow-action) (Slow-action) (Slow-action) (Slow-action) Direct Direct Direct Direct Model Model Model Model opening opening opening opening Pg13.5 D4N-1A20R D4N-1B20R D4N-1C20R D4N-1D20R G1/2 D4N-2A20R D4N-2B20R D4N-2C20R D4N-2D20R Roller lever 1-conduit M20 D4N-4A20R D4N-4B20R D4N-4C20R D4N-4D20R (resin lever, resin roller) M12 connector D4N-9A20R D4N-9B20R --- --- G1/2 D4N-6A20R D4N-6B20R D4N-6C20R D4N-6D20R 2-conduit M20 D4N-8A20R D4N-8B20R D4N-8C20R D4N-8D20R Pg13.5 D4N-1A2GR D4N-1B2GR D4N-1C2GR D4N-1D2GR Adjustable roller lever, G1/2 D4N-2A2GR D4N-2B2GR D4N-2C2GR D4N-2D2GR form lock 1-conduit (metal lever, resin roller) M20 D4N-4A2GR D4N-4B2GR D4N-4C2GR D4N-4D2GR M12 connector D4N-9A2GR D4N-9B2GR --- --- G1/2 D4N-6A2GR D4N-6B2GR D4N-6C2GR D4N-6D2GR 2-conduit M20 D4N-8A2GR D4N-8B2GR D4N-8C2GR D4N-8D2GR Pg13.5 D4N-1A2HR D4N-1B2HR D4N-1C2HR D4N-1D2HR Adjustable roller lever, G1/2 D4N-2A2HR D4N-2B2HR D4N-2C2HR D4N-2D2HR form lock 1-conduit (metal lever, rubber roller) M20 D4N-4A2HR D4N-4B2HR D4N-4C2HR D4N-4D2HR M12 connector D4N-9A2HR D4N-9B2HR --- --- G1/2 D4N-6A2HR D4N-6B2HR D4N-6C2HR D4N-6D2HR 2-conduit M20 D4N-8A2HR D4N-8B2HR D4N-8C2HR D4N-8D2HR Pg13.5 D4N-1A31R D4N-1B31R D4N-1C31R D4N-1D31R G1/2 D4N-2A31R D4N-2B31R D4N-2C31R D4N-2D31R 1-conduit Plunger M20 D4N-4A31R D4N-4B31R D4N-4C31R D4N-4D31R M12 connector D4N-9A31R D4N-9B31R --- --- G1/2 D4N-6A31R D4N-6B31R D4N-6C31R D4N-6D31R 2-conduit M20 D4N-8A31R D4N-8B31R D4N-8C31R D4N-8D31R Pg13.5 D4N-1A32R D4N-1B32R D4N-1C32R D4N-1D32R G1/2 D4N-2A32R D4N-2B32R D4N-2C32R D4N-2D32R 1-conduit Roller plunger M20 D4N-4A32R D4N-4B32R D4N-4C32R D4N-4D32R M12 connector D4N-9A32R D4N-9B32R --- --- G1/2 D4N-6A32R D4N-6B32R D4N-6C32R D4N-6D32R 2-conduit M20 D4N-8A32R D4N-8B32R D4N-8C32R D4N-8D32R Pg13.5 D4N-1A62R D4N-1B62R D4N-1C62R D4N-1D62R G1/2 D4N-2A62R D4N-2B62R D4N-2C62R D4N-2D62R One-way roller arm lever 1-conduit (horizontal) M20 D4N-4A62R D4N-4B62R D4N-4C62R D4N-4D62R M12 connector D4N-9A62R D4N-9B62R --- --- G1/2 D4N-6A62R D4N-6B62R D4N-6C62R D4N-6D62R 2-conduit M20 D4N-8A62R D4N-8B62R D4N-8C62R D4N-8D62R Pg13.5 D4N-1A72R D4N-1B72R D4N-1C72R D4N-1D72R G1/2 D4N-2A72R D4N-2B72R D4N-2C72R D4N-2D72R One-way roller arm lever 1-conduit (vertical) M20 D4N-4A72R D4N-4B72R D4N-4C72R D4N-4D72R M12 connector D4N-9A72R D4N-9B72R --- --- G1/2 D4N-6A72R D4N-6B72R D4N-6C72R D4N-6D72R 2-conduit M20 D4N-8A72R D4N-8B72R D4N-8C72R D4N-8D72R 2 D4N-@R Specifications Standards and EC Directives Certified Standard Ratings Conforms to the following EC Directives: TÜV (EN60947-5-1), CCC (GB14048.5) • Machinery Directive Utilization AC-15 DC-13 • Low Voltage Directive Item category • EN50047 Rated operating current (Ie) 3 A 0.27 A • EN60204-1 Rated operating voltage (Ue) 240 V 250 V • EN ISO 14119 • GS-ET-15 Note: Use a 10 A fuse type gI or gG that conforms to IEC60269 as a short-circuit protection device. This fuse is not built into the Switch. Certified Standards Certification body Standard File No. UL/CSA (UL508, CSA C22.2 No. 14) EN60947-5-1 TÜV SÜD *1 A300 (certified direct opening) Current (A) Volt-amperes (VA) UL *2 UL508, CSA C22.2 No.14 E76675 Rated Carry current voltage Make Break Make Break CQC (CCC) *3 GB14048.5 2004010305105973 120 VAC 60 6 *1. Consult your OMRON representative for details. 10 A 7,200 720 240 VAC 30 3 *2. Certification for CSA C22.2 No. 14 is authorized by the UL mark. *3. Ask your OMRON representative for information on certified Q300 models. Current (A) Volt-amperes (VA) Rated Carry current voltage Make Break Make Break 125 VDC 0.55 0.55 2.5 A 69 69 250 VDC 0.27 0.27 3 D4N-@R Characteristics Degree of protection *1 IP67 (EN60947-5-1) Mechanical 1,000,000 operations min. Durability *2 500,000 operations min. (3 A resistive load at 250 VAC) *3 Electrical 300,000 operations min. (10 A resistive load at 250 VAC) Operating speed 1 to 500 mm/s (D4N-1A20R) Operating frequency 30 operations/minute max. Contact resistance 25 mΩ max. Minimum applicable load *4 1 mA resistive load at 5 VDC (N-level reference value) Rated insulation voltage (Ui) 300 V Rated frequency 50/60 Hz Protection against electric shock Class II (double insulation) Pollution degree (operating environment) 3 (EN60947-5-1) Between terminals of 2.5 kV same polarity Impulse withstand Between terminals of 4 kV voltage different polarity (EN60947-5-1) Between each terminal and non-current carrying 6 kV metallic parts Insulation resistance 100 MΩ min. Contact gap 2 × 2 mm min. Vibration resistance Malfunction 10 to 55 Hz, 0.75 mm single amplitude 2 Destruction 1,000 m/s Shock resistance 2 Malfunction 300 m/s Conditional short-circuit current 100 A (EN60947-5-1) Conventional free air thermal current (Ith) 10 A (EN60947-5-1) Ambient operating temperature −30 to 70°C (with no icing) Ambient operating humidity 95% max. Weight Approx. 92 g (D4N-1A20R) Note: 1. The above values are initial values. 2. Once a contact has been used to switch a standard load, it cannot be used for a load of a smaller capacity. Doing so may result in roughening of the contact surface and contact reliability may be lost. *1. The degree of protection is tested using the method specified by the standard (EN60947-5-1). Confirm that sealing properties are sufficient for the operating conditions and environment beforehand. Although the switch box is protected from dust or water penetration, do not use the D4N-@R in places where foreign material such as dust, dirt, oil, water, or chemicals may penetrate through the head. Otherwise, accelerated wear, Switch damage or malfunctioning may occur. *2. The durability is for an ambient temperature of 5 to 35°C and an ambient humidity of 40% to 70%. For more details, consult your OMRON representative. *3. Do not pass the 3 A, 250 VAC load through more than 2 circuits. *4. This value will vary with the switching frequency, environment, and reliability level. Confirm that correct operation is possible with the actual load beforehand. 4 D4N-@R Structure and Nomenclature Structure Safety-oriented Lever Setting (Form lock mechanism) Head Grooves which engage the lever are cut in the lever and rotary shaft to prevent the lever from slipping against the The direction of the Switch Head can be rotary shaft. The actuator locks (self-holding) when it moves adjusted to any of the four directions, except for to the lock position. Switches with Roller Plungers, which can be adjusted to either of two directions differing by 90°C. Reset Head (Blue) The direction of the reset head can be adjusted to any of the four directions. Conduit A wide variety of conduits is available. Built-in Switch Size Box 1-conduit model 2-conduit model The built-in switch has a direct opening mechanism that Pg13.5 Yes --- forcibly separates the NC contact even when there is contact deposit. G1/2 Yes Yes Cover M20 Yes Yes The cover, with a hinge on its lower part, can be opened M12 connector Yes --- by removing the screw of the cover, which ensures ease of maintenance and wiring. Note: M12 connector types are not available for Switches with three contacts. Contact Form Model Contact Contact form Operating pattern Remarks Only NC contacts 11-12 have a Zb certified direct opening 11-12 ON 11 12 mechanism. D4N-@A@R1NC/1NO 33-34 33 34 Stroke The terminals 11-12 and 33-34 can be used as unlike poles. Only NC contacts 11-12 and Zb 31-32 have a certified direct 11-12 ON 11 12 opening mechanism. D4N-@B@R2NC 31-32 Stroke 31 32 The terminals 11-12 and 31-32 can be used as unlike poles. Only NC contacts 11-12 and Zb 21-22 have a certified direct 11-12 11 12 21-22 opening mechanism. ON D4N-@C@R2NC/1NO 21 22 33-34 The terminals 11-12, 21-22, and Stroke 33 34 33-34 can be used as unlike poles. Only NC contacts 11-12, 21-22, Zb and 31-32 have a certified direct 11-12 11 12 opening mechanism. 21-22 ON D4N-@D@R3NC 31-32 21 22 The terminals 11-12, 21-22, and Stroke 31-32 can be used as unlike 31 32 poles. 5 D4N-@R Direct Opening Mechanism 1NC/1NO Contact (Slow-action) Fixed contact (NC) Contact spring Movable contacts Conforms to EN60947-5-1 Direct Opening (Only NC Contact has a direct opening Fixed contact (NO) mechanism.) Plunger When contact welding occurs, the contacts are separated from each other by the plunger being Return spring pushed in. 2NC Contact (Slow-action) Fixed contact (NC) Movable contact Contact spring Conforms to EN60947-5-1 Direct Opening Plunger (Both NC Contacts have a direct opening mechanism.) When contact welding occurs, the contacts are separated from each other by the plunger being Return spring pushed in. 6 D4N-@R Dimensions and Operating Characteristics (Unit: mm) Switches 1-conduit Models Adjustable Roller Lever, Form Lock Roller Lever (Resin Lever, Resin Roller) (with Metal Lever, Resin Roller) D4N-1@20R D4N-2@20R D4N-1@2GR D4N-2@2GR D4N-4@20R D4N-9@20R * ±1 47 D4N-4@2GR D4N-9@2GR * ±1 40 17.5 dia. × 6.8 resin roller (27) 45±1 ±0.2 11 26R 39.5±1 Resin lever 17.5 dia. × 6.8 Blue Blue resin roller (31) 14 dia. 20.5 × 20.5 11±0.2 20 to 66R 43.5 20.5 × 20.5 34 16.7 ±0.2 9 14 dia. 25 21.5 43.5 2.5 34 ±0.1 20 16.7 ±0.1 ±0.2 22 47 9±0.2 55 2.15±0.05R 21.5 mounting 2.5 holes 20±0.1 2.15±0.05R 47±0.2 55 mounting holes 22±0.1 22±0.2 14.2 Conduit cap 30 31 max. 36 +0.15 Two, 4 dia. holes 0 0.2 22± Conduit cap 14.2 +0.15 Two, 4 dia. 30 0 Depth: 5 31 max. holes Depth: 5 1-conduit M12 Connectors Adjustable Roller Lever, Form Lock (with Metal Lever, Rubber Roller) D4N-9@@@R D4N-1@2HR D4N-2@2HR D4N-4@2HR D4N-9@2HR * 1 48.2± 1 41.3± 50 dia. × 8 Resin bearing rubber roller (29.2) Blue (14) M12 × 1 11±0.2 14.2 32 to 66R 30 (P:2) 20.5 × 20.5 14 dia. 25 43.5 34 16.7 9±0.2 21.5 2.5 20±0.1 2.15±0.05R 47±0.2 55 mounting holes 22±0.1 Stainless steel lever 0.2 22± Conduit cap 14.2 30 31 max. +0.15 Two, 4 dia. holes 0 Depth: 5 Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. * Refer to the right above diagram for details on 1-conduit M12 connectors. Note: Variation occurs in the simultaneity of contact opening/closing Model D4N-@@20R D4N-@@2GR D4N-@@2HR operations of 2NC, 2NC/1NO, and 3NC contacts. Check Operating characteristics *1 contact operation. Locking force LF max. 6.4 N 5.6 N 5.4 N *1. The operating characteristics of these Switches were measured Locking travel LT max. 55° 55° 55° with the roller lever set at 32 mm. Pretravel PT 1 *2 18 to 27° 18 to 27° 18 to 27° *2. These PT values are possible when the NC contacts are open Pretravel (PT 2) *3 (44°)(44°)(44°) (OFF). Total travel (TT) *4 80° 80° 80° *3. These PT values are reference values possible when the NO Direct opening force DOF min. *5 20 N 20 N 20 N contacts are closed (ON). (1NC/1NO models only) *4. Reference value. Direct opening travel DOT min. *5 50° 50° 50° *5. For safe use, always make sure that the minimum values or greater are provided. 7 D4N-@R 1-conduit Models Roller Plunger Plunger D4N-1@32R D4N-2@32R D4N-1@31R D4N-2@31R D4N-4@32R D4N-9@32R * D4N-4@31R D4N-9@31R * Blue Blue 21.5 20.5 × 20.5 20.5 × 20.5 21.5 9.5 dia. × 5 11±0.2 0.2 6 dia. 11± resin roller 14 dia. 14 dia. OP OP 41 (27) 2.5 2.5 16.7 0.2 9± 16.7 9±0.2 20±0.1 ±0.1 20 2.15±0.05R 0.1 0.2 22± 47± ±0.2 55 22±0.1 47 2.15±0.05R mounting holes 55 mounting holes 22±0.2 Conduit cap 14.2 +0.15 +0.15 Two, 4 0 dia. ±0.2 14.2 22 30 Two, 4 dia. Conduit cap 0 31 max. 30 holes 31 max. holes 36 36 Depth: 5 Depth: 5 One-way Roller Arm Lever One-way Roller Arm Lever (Horizontal) (Vertical) D4N-1@62R D4N-2@62R D4N-1@72R D4N-2@72R D4N-4@62R D4N-9@62R * D4N-4@72R D4N-9@72R * Operating OP direction 21.5 14.8 Blue Blue 12 21.5 ±0.2 11 12 dia. × 5 11± 0.2 ±0.2 ±0.2 11 12 dia. × 5 11 resin roller resin roller 19R 14.7 13.5 20R 10.2 10.2 14 dia. 14 dia. OP 35.5±0.2 ±0.2 35.5 39.3 2.5 16.7 ±0.2 9 16.7 9±0.2 2.5 ±0.1 20 ±0.1 20 ±0.1 ±0.2 22 47 2.15±0.05R 2.15±0.05R 55 ±0.1 47±0.2 22 55 mounting holes mounting holes Operating direction ±0.2 14.2 22 Conduit cap +0.15 ±0.2 +0.15 22 Conduit cap 14.2 30 Two, 4 dia. 0 Two, 4 dia. 0 31 max. 30 holes 31 max. 36 holes 36 Depth: 5 Depth: 5 Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. * Refer to page 7 for details on 1-conduit M12 connectors. Model D4N-@@31R D4N-@@32R D4N-@@62R D4N-@@72R Operating characteristics Locking force LF max. 10.8 N 10.8N 7.5 N 7.9 N Note: Variation occurs in the simultaneity of contact opening/closing operations of Locking travel LT max. 4.5 mm 4.5 mm 7 mm 7 mm 2NC, 2NC/1NO, and 3NC contacts. Check Pretravel PT 1 max. *1 2 mm 2 mm 4 mm 4 mm contact operation. Pretravel (PT 2) *2 (2.9 mm) (2.9 mm) (5.2 mm) (4.3 mm) *1. These PT values are possible when the NC Operating position OP 34 ±0.5 mm 44.4 ±0.8 mm 53 ±0.8 mm 27 ±0.8 mm contacts are open (OFF). *2. These PT values are reference values Total travel (TT) *3 (6 mm) (6 mm) (9 mm) (9 mm) possible when the NO contacts are closed Direct opening force DOF min. *4 20 N 20 N 20 N 20 N (ON). (1NC/1NO models only) Direct opening travel DOT min. *4 3.2 mm 3.2 mm 5.8 mm 4.8 mm *3. Reference value. *4. For safe use, always make sure that the minimum values or greater are provided. 8 D4N-@R 2-conduit Models Adjustable Roller Lever, Form Lock Roller Lever (Resin Lever, Resin Roller) (with Metal Lever, Resin Roller) D4N-6@20R D4N-6@2GR D4N-8@20R 47±1 D4N-8@2GR ±1 40 ±1 17.5 dia. × 6.8 45 (27) resin roller Blue 39.5±1 Blue 17.5 dia. × 6.8 ±0.2 11 26R (31) resin roller Resin lever 20.5 × 20.5 11±0.2 14 dia. 20 to 66R 20.5 × 20.5 2.5 43.5 34 14 dia. 5.4 25 16.7 21.5 9±0.2 43.5 34 5.4 2.5 ±0.1 20 16.7 20.5 ±0.2 ±0.2 21.5 39 9 ±0.1 22 25 dia. 2.15±0.05R ±0.1 40 47 ±0.1 20.5 42 mounting ±0.2 2.15±0.05R 39 ±0.1 Cap 20 holes 25 dia. mounting holes ±0.1 22 47 ±0.1 40 ±0.1 42 Cap Conduit cap Conduit cap ±0.2 42 (3) 14.2 56 max. 30 ±0.2 42 (3) 36 14.2 56 max. 30 +0.15 Two, 4 dia. holes 0 +0.15 Two, 4 dia. holes 0 Depth: 5 Depth: 5 Adjustable Roller Lever, Form Lock (with Metal Lever, Rubber Roller) D4N-6@2HR D4N-8@2HR ±1 48.2 Resin bearing Blue ±1 41.3 (29.2) 50 dia. × 8 rubber roller ±0.2 11 32 to 66R (P:2) 20.5 × 20.5 Stainless 14 dia. 25 steel lever 43.5 34 5.4 2.5 16.7 21.5 9±0.2 20.5 2.15±0.05R ±0.1 20 39±0.2 22±0.1 mounting holes 25 dia. 47 ±0.1 40 ±0.1 42 Cap Conduit cap ±0.2 42 (3) 14.2 56 max. 30 +0.15 Two, 4 dia. holes 0 Depth: 5 Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Model D4N-@@20R D4N-@@2GR D4N-@@2HR Operating characteristics Locking force LF max. 6.4 N 5.6 N 5.4 N Note: Variation occurs in the simultaneity of contact opening/closing operations of 2NC, 2NC/1NO, Locking travel LT max. 55° 55° 55° and 3NC contacts. Check contact operation. Pretravel PT 1 *1 18° to 27° 18° to 27° 18° to 27° *1. These PT values are possible when the NC Pretravel (PT 2) *2 (44°)(44°)(44°) contacts are open (OFF). Total travel (TT) *3 80° 80° 80° *2. These PT values are reference values possible when the NO contacts are closed (ON). (1NC/ Direct opening force DOF min. *4 20 N 20 N 20 N 1NO models only) Direct opening travel DOT min. *4 50° 50° 50° *3. Reference value. *4. For safe use, always make sure that the minimum values or greater are provided. 9 D4N-@R 2-conduit Models Roller Plunger Plunger D4N-6@32R D4N-6@31R D4N-8@32R D4N-8@31R 21.5 9.5 dia. × 5 20.5 × 20.5 20.5 × 20.5 resin roller ±0.2 11 21.5 6 dia. ±0.2 14 dia. 14 dia. 11 OP 2.5 2.5 41 5.4 OP 5.4 (27) 16.7 16.7 ±0.2 9 9±0.2 ±0.1 20 20±0.1 20.5 20.5 ±0.2 2.15±0.05R 2.15±0.05R 39 39±0.2 ±0.1 ±0.1 22 22 25 dia. mounting holes mounting holes 40±0.1 ±0.1 25 dia. 40 47 47 ±0.1 42 42±0.1 Cap Cap Conduit cap Conduit cap 42±0.2 (3) ±0.2 42 (3) 14.2 14.2 Blue 56 max. 30 56 max. 30 Blue 36 36 +0.15 +0.15 Two, 4 dia. holes 0 Two, 4 dia. holes 0 Depth: 5 Depth: 5 One-way Roller Arm Lever One-way Roller Arm Lever (Vertical) (Horizontal) D4N-6@72R D4N-6@62R D4N-8@72R D4N-8@62R OP Operating direction 21.5 14.8 12 12 dia. × 5 21.5 ±0.2 11 11±0.2 resin roller ±0.2 11±0.2 11 12 dia. x 5 resin roller 19R 14.7 13.5 20R 10.2 10.2 14 dia. 14 dia. 5.4 OP ±0.2 35.5±0.2 35.5 2.5 5.4 39.3 2.5 16.7 ±0.2 9 ±0.2 9 ±0.1 20 2.15±0.05R 20.5 ±0.1 ±0.2 20 ±0.1 39 20.5 22 2.15±0.05R ±0.2 mounting holes 39 22±0.1 25 dia. 40±0.1 47 mounting holes ±0.1 25 dia. 40 ±0.1 42 47 ±0.1 42 Operating Cap Conduit cap Cap Conduit cap direction 42±0.2 (3) ±0.2 42 (3) 14.2 14.2 56 max. 30 Blue 56 max. 30 36 36 +0.15 Blue Two, 4 dia. holes +0.15 0 Two, 4 dia. holes 0 Depth: 5 Depth: 5 Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Model D4N-@@31R D4N-@@32R D4N-@@62R D4N-@@72R Operating characteristics Locking force LF max. 10.8 N 10.8N 7.5 N 7.9 N Note: Variation occurs in the simultaneity of contact opening/ closing operations of 2NC, 2NC/1NO, and 3NC Locking travel LT max. 4.5 mm 4.5 mm 7 mm 7 mm contacts. Check contact operation. Pretravel PT 1 max. *1 2 mm 2 mm 4 mm 4 mm *1. These PT values are possible when the NC contacts are Pretravel (PT 2) *2 (2.9 mm) (2.9 mm) (5.2 mm) (4.3 mm) open (OFF). Operating position OP 34 ±0.5 mm 44.4 ±0.8 mm 53 ±0.8 mm 27 ±0.8 mm *2. These PT values are reference values possible when the Total travel (TT) *3 (6 mm) (6 mm) (9 mm) (9 mm) NO contacts are closed (ON). (1NC/1NO models only) Direct opening force DOF min. *4 20 N20 N20 N20 N *3. Reference value. Direct opening travel DOT min. *4 3.2 mm 3.2 mm 5.8 mm 4.8 mm *4. For safe use, always make sure that the minimum values or greater are provided. 10 D4N-@R Levers Refer to the following diagrams for the angles and positions of the dogs. Roller Lever Adjustable Roller Lever, Form Lock Adjustable Roller Lever, Form Lock (D4N-@@20R) (with Metal Lever, Rubber Roller) (with Metal Lever, Resin Roller) (D4N-@@2HR) (D4N-@@2GR) 40±2 30° 10 min. ±2 40 42±2 10 min. Dog 45 min. 10 min. Dog Dog 30° 40 min. 20 min. 30° 25 min. 5 min. +1 +1 56 86 15 min. 0 0 30° +1 71 0 +1 71 0 +1 51 0 50 65R 31R 65R 20R Sealed Plunger Roller Plunger (D4N-@@31R) (D4N-@@32R) 0 12.5 −2.5 0 12.5 −2.5 Dog Dog Dog 2.5 Dog 20 min. 30° 31 min. +1 41 min. 41 0 10 min. One-way Roller Arm Lever One-way Roller Arm Lever (Vertical) (Horizontal) (D4N-@@72R) (D4N-@@62R) 0 0 12.5 12.5 −2.5 −2.5 Dog 10 min. 30° 5 min. 20 min. 30° 5 min. Dog +1 47 0 30 max. 10 min. +1 22 20 min. 0 Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. 11 D4N-@R Safety Precautions ● Be sure to read the precautions for all D4N-@R models in the website at: http://www.ia.omron.com/. !CAUTION Switch Mounting • Mount the Switch using M4 screws and spring washers and tighten Electric shock may occasionally occur. the screws to the specified torque. Do not use metal connectors or metal conduits. • For safety, use screws that cannot be easily removed, or use an equivalent measure to ensure that the Switch is secure. • As shown below, two studs with a maximum height of 4.8 mm and Precautions for Safe Use −0.05 a diameter of 4 −0.15 mm can be provided, the studs inserted into the • Do not use the Switch submerged in oil or water, or in locations holes on the bottom of the Switch, and the Switch secured at four continuously subject to splashes of oil or water. Doing so may locations to increase the mounting strength. result in oil or water entering the Switch interior. (The IP67 degree of protection specification for the Switch refers to water penetration Switch Mounting Holes while the Switch is submersed in water for a specified period of One-conduit Type time.) Two, M4 • Always attach the cover after completing wiring and before using ±0.1 2.5 the Switch. Also, do not turn ON the Switch with the cover open. Doing so may result in electric shock. ±0.1 20 • Do not switch circuits for two or more standard loads (250 VAC, ±0.1 22 3 A). Doing so may adversely affect insulation performance. ±0.1 47 • Make sure that the actuator is pushed into the lock position. Not Mounting hole doing so may result in the actuator becoming unlocked, causing an Mounting surface accident. • Always reset the Switch manually. Not doing so may result in Mounting pin damage to the reset function. insertion hole ±0.1 22 −0.05 −0.05 4 dia. −0.15 4 dia. −0.15 height, 4.8 max. height, 4.8 max. Precautions for Correct Use Two-conduit Type The Switch contacts can be used with either standard loads or microloads. Once the contacts have been used to switch a load, Two, M4 2.5±0.1 however, they cannot be used to switch smaller loads. The contact 5.35±0.1 surfaces will become rough once they have been used and contact reliability for smaller loads may be reduced. ±0.1 20 22±0.1 39±0.1 ±0.1 40 Mounting Method 42±0.1 Appropriate Tightening Torque Tighten each of the screws to the specified torque. Loose screws may result in malfunction of the Switch within a short time. ±0.1 42 −0.05 4 dia. −0.15 1 Terminal screw 0.6 to 0.8 N·m height, 4.8 max. 2 Cover mounting screw 0.5 to 0.7 N·m Changing the Head Direction 3 Head mounting screw 0.5 to 0.6 N·m 4 Lever mounting screw 1.6 to 1.8 N·m By removing the four screws of the head, the mounting direction of the head can be changed. The head can be mounted in four 5 Body mounting screw 0.5 to 0.7 N·m directions. 6 Connector, M12 adaptor 1.8 to 2.2 N·m Be sure that no foreign material will enter the head during a change 7 Cap screw 1.3 to 1.7 N·m in direction. Changing the Lever 3 The lever mounting screws can be used to set the lever position to any position in a 360° angle at 7.5° increments. Grooves are incised on the lever and rotary shaft that engage to prevent the lever from 4 slipping against the rotary shaft. The screws on adjustable roller lever models can also loosened to change the length of the lever. Remove the screws from the front of the lever before mounting the 5 lever in reverse (front/back), and set the level so that operation will be completed before exceeding a range of 180° on the horizontal. 1 7 6 2 12 D4N-@R Wiring Wiring Contact Arrangement • When connecting to the terminals via insulating tube and M3.5 • The contact arrangements are shown below. crimp terminals, arrange the crimp terminals as shown below so Screw Terminal Type that they do not rise up onto the case or the cover. 2 D4N-@D@@R (3NC) D4N-@C@@R (2NC/1NO) Applicable lead wire size: AWG20 to AWG18 (0.5 to 0.75 mm ). Use lead wires of an appropriate length, as shown below. Not 11 12 11 12 doing so may result in excess length causing the cover to rise and 21 22 21 22 not fit properly. 31 32 33 34 One-conduit Type (3 Poles) A B D4N-@B@@R (2NC) D4N-@A@@R (1NC/1NO) A B C D 11 12 E F 11 12 11 12 C D 31 32 33 34 21 22 42 mm 33 mm 28 mm E F 33 34 Connector Type Tolerance ±2 mm D4N-9B@@R (2NC) Two-conduit Type (3 Poles) (1) 11 12 (2) 1 Left hand Right hand (3) 31 32 (4) E C A BD F 24 A B 11 12 D4N-9A@@R (1NC/1NO) BD F E C A 3 C D 21 22 (1) 11 12 (2) 42 mm 42 mm Pin No. (Terminal No.) 28 mm 28 mm E F 33 34 (3) 33 34 (4) Tolerance ±2 mm Tolerance ±2 mm • Applicable socket: XS2F-D421 series (OMRON). • Refer to the Connector Catalog for details on socket pin numbers • Do not push crimp terminals into gaps in the case interior. Doing so and lead wire colors. may cause damage or deformation of the case. • Use crimp terminals not more than 0.5 mm in thickness. Otherwise, Socket Tightening (Connector Type) they will interfere with other components inside the case. • Turn the socket connector screws by hand and tighten until no [Reference] The crimp terminals shown below are not more than space remains between the socket and the plug. 0.5 mm thick. • Make sure that the socket connector is tightened securely. Manufacturer Type Otherwise, the rated degree of protection (IP67) may not be maintained and vibration may loosen the socket connector. FN0.5-3.7 (F Type) J.S.T. Mfg. Co. N0.5-3.7 (Straight Type) Conduit Opening • Connect a recommended connector to the opening of the conduit t: 0.5 mm L L and tighten the connector to the specified torque. The case may be dz dia.: 3.7 mm ll F F D dia.: 2.9 mm damaged if an excessive tightening torque is applied. B: 6.6 mm L: 19 mm • Use a cable with a suitable diameter for the connector. F: 7.7 mm B B D dia. • Attach and tighten a conduit cap to the unused conduit opening I: 8.0 mm when wiring. Tighten the conduit cap to the specified torque. The conduit cap is provided with the Switch (2-conduit types). dz dia. Crimp terminal Terminal screw Correct Incorrect 13 D4N-@R Recommended Connectors Use connectors with screws not exceeding 9 mm, otherwise the screws will protrude into the case interior, interfering with other components in the case. The connectors listed in the following table have connectors with thread sections not exceeding 9 mm. Use the recommended connectors to ensure conformance to IP67. Applicable cable Size Manufacturer Model diameter ST-PF1/2 G1/2 LAPP 6.0 to 12.0 mm 5380-1002 ST-13.5 Pg13.5 LAPP 6.0 to 12.0 mm 5301-5030 ST-M20 × 1.5 M20 LAPP 7.0 to 13.0 mm 5311-1020 Use LAPP connectors together with seal packing (JPK-16, GP-13.5, or GPM20), and tighten to the specified tightening torque. Seal packing is sold separately. • LAPP is a German manufacturer. Others • When attaching a cover, be sure that the seal rubber is in place and that there is no foreign material present. If the cover is attached with the seal rubber out of place or if foreign material is stuck to the rubber, a proper seal will not be obtained. • Do not use any screws to connect the cover other than the specified ones. The seal characteristics may be reduced. • With rubber roller lever models, the rubber roller may turn white over time, but this will not affect the quality of operation. • Use the following recommended countermeasures to prevent telegraphing when using adjustable or long levers. 1. Make the rear edge of the dog smooth with an angle of 15° to 30° or make it in the shape of a quadratic curve. 2. Design the circuit so that no error signal will be generated. 14 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2015.10 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2015 All Right Reserved.