Solid-state Contactor (New Heat Sink Construction) G3PB Space and working time saved with new heat sink construction. Series now includes 480-VAC models to allow use in a greater range of applications. A comprehensive lineup that now includes 480-VAC models. Slim design with 3-phase output and built-in heat sinks. New heat sink construction with smaller mounting section. DIN track mounting supported as standard. (Screw mounting is also possible.) VDE X RC Conforms to international standards (IEC, UL, and CSA). Ordering Information Models with Built-in Heat Sinks Applicable Number of Zero-cross Main circuit voltage Applicable heater capacity Model phase poles function (with Class-1 AC resistive load) 3 3 3 Ye es s 100 to 240 V 00 o 0 AC C 5.1 kW max. (15 A) 5a(5) G3PB-215B-3N-VD 2 G3PB-215B-2N-VD 3 8.6 kW max. (25 A) 86 a ( 5 ) G3PB-225B-3N-VD 2 G3PB-225B-2N-VD 3 12.1 kW max. (35 A) a (35 ) G3PB-235B-3N-VD 2 G3PB-235B-2N-VD 3 15.5 kW max. (45 A) 55 a ( 5 ) G3PB-245B-3N-VD 2 G3PB-245B-2N-VD 3 200 to 480 V 00 o 80 AC C 12.5 kW max. (15 A) 5a(5) G3PB-515B-3N-VD 2 G3PB-515B-2N-VD 3 20.7 kW max. (25 A) 0a(5) G3PB-525B-3N-VD 2 G3PB-525B-2N-VD 3 29.0 kW max. (35 A) 9 0 a (35 ) G3PB-535B-3N-VD 2 G3PB-535B-2N-VD 3 37.4 kW max. (45 A) 3a(5) G3PB-545B-3N-VD 2 G3PB-545B-2N-VD 1 G3PB G3PB Specifications Ratings (at an Ambient Temperature of 25°C) Operating Circuit (Common) Item Common Rated operating voltage 12 to 24 VDC Operating voltage range 9.6 to 30 VDC Rated input current (Impedance) 10 mA max. (at 24 VDC) Must-operate voltage 9.6 VDC max. Reset voltage 1 VDC min. Insulation method Phototriac coupler Operation indicator Yellow LED Main Circuit of Models with Built-in Heat Sinks Item G3PB- G3PB- G3PB- G3PB- G3PB- G3PB- G3PB- G3PB- 215B- 215B- 225B- 225B- 235B- 235B- 245B- 245B- 3N-VD 2N-VD 3N-VD 2N-VD 3N-VD 2N-VD 3N-VD 2N-VD Rated voltage 100 to 240 VAC Operating voltage range 75 to 264 VAC Rated carry current 15 A 25 A 35 A 45 A (see note) Minimum load current 0.2 A 0.5 A Inrush current 150 A 220 A 440 A resistance (peak value) (60 Hz, 1 cycle) (60 Hz, 1 cycle) (60 Hz, 1 cycle) 2 2 2 2 Permissible I t 121 A s 260 A s 1,260 A s (half 60-Hz wave) Item G3PB- G3PB- G3PB- G3PB- G3PB- G3PB- G3PB- G3PB- 515B- 515B- 525B- 525B- 535B- 535B- 545B- 545B- 3N-VD 2N-VD 3N-VD 2N-VD 3N-VD 2N-VD 3N-VD 2N-VD Rated voltage 200 to 480 VAC Operating voltage range 180 to 528 VAC Rated carry current 15 A 25 A 35 A 45 A (see note) Minimum load current 0.5 A Inrush current 220 A 440 A resistance (peak value) (60 Hz, 1 cycle) (60 Hz, 1 cycle) 2 2 2 Permissible I t 260 A s 1,260 A s (half 60-Hz wave) Note: Rated carry current varies depending on the ambient temperature. For details, refer to Load Current vs. Ambient Temperature in Engi- neering Data. 2 G3PB G3PB Characteristics Models with Built-in Heat Sinks Item G3PB- G3PB- G3PB- G3PB- G3PB- G3PB- G3PB- G3PB- 215B- 215B- 225B- 225B- 235B- 235B- 245B- 245B- 3N-VD 2N-VD 3N-VD 2N-VD 3N-VD 2N-VD 3N-VD 2N-VD Operate time 1/2 of load power source cycle + 1 ms max. (DC input) Release time 1/2 of load power source cycle + 1 ms max. (DC input) Output ON voltage drop 1.6 V (RMS) max. Leakage current 10 mA (at 200 VAC) (see note) Insulation resistance 100 MΩ min. (at 500 VDC) Dielectric strength 2,500 VAC, 50/60 Hz for 1 min Vibration resistance 10 to 55 Hz, 0.175-mm single amplitude 2 2 Shock resistance 294 m/s (98 m/s with reverse mounting) Ambient temperature Operating: –30°C to 80°C (with no icing or condensation) Storage: –30°C to 100°C (with no icing or condensation) Ambient humidity Operating: 45% to 85% Weight Approx. 1.25 kg Approx. 1.45 kg Approx. 1.65 kg Approx. 2.0 kg Approved standards UL508, CSA22.2 No. 14, EN60947-4-3 (IEC947-4-3) approved by VDE (From April 2001) EMC Emission EN55011 Group 1 Class B Immunity ESD IEC947-4-3, EN61000-4-2 4 kV contact discharge 8 kV air discharge Immunity Electromagnetic IEC947-4-3, EN61000-4-3 10 V/m (80 MHz to 1 GHz) Immunity EFT IEC947-4-3, EN61000-4-4 2 kV AC power-signal line Immunity Surge transient IEC947-4-3, EN61000-4-5 Normal mode ±1 kV, Common mode ±2 kV Immunity RF disturbance IEC947-4-3, EN61000-4-6 10 V (0.15 to 80 MHz) Immunity Dips IEC947-4-3, EN61000-4-11 Note: The leakage current of phase S will be approximately 3 times larger if the 2-element model is applied. 3 G3PB G3PB Item G3PB- G3PB- G3PB- G3PB- G3PB- G3PB- G3PB- G3PB- 515B- 515B- 525B- 525B- 535B- 535B- 545B- 545B- 3N-VD 2N-VD 3N-VD 2N-VD 3N-VD 2N-VD 3N-VD 2N-VD Operate time 1/2 of load power source cycle + 1 ms max. (DC input) Release time 1/2 of load power source cycle + 1 ms max. (DC input) Output ON voltage drop 1.8 V (RMS) max. Leakage current 20 mA (at 480 VAC) (see note) Insulation resistance 100 MΩ min. (at 500 VDC) Dielectric strength 2,500 VAC, 50/60 Hz for 1 min Vibration resistance 10 to 55 Hz, 0.175-mm single amplitude 2 2 Shock resistance 294 m/s (98 m/s with reverse mounting) Ambient temperature Operating: –30°C to 80°C (with no icing or condensation) Storage: –30°C to 100°C (with no icing or condensation) Ambient humidity Operating: 45% to 85% Weight Approx. 1.25 kg Approx. 1.45 kg Approx. 1.65 kg Approx. 2.0 kg Approved standards UL508, CSA22.2 No. 14, EN60947-4-3 (IEC947-4-3) approved by VDE (From April 2001) EMC Emission EN55011 Group 1 Class B Immunity ESD IEC947-4-3, EN61000-4-2 4 kV contact discharge 8 kV air discharge Immunity Electromagnetic IEC947-4-3, EN61000-4-3 10 V/m (80 MHz to 1 GHz) Immunity EFT IEC947-4-3, EN61000-4-4 2 kV AC power-signal line Immunity Surge transient IEC947-4-3, EN61000-4-5 Normal mode ±1 kV, Common mode ±2 kV Immunity RF disturbance IEC947-4-3, EN61000-4-6 10 V (0.15 to 80 MHz) Immunity Dips IEC947-4-3, EN61000-4-11 3 Note: The leakage current of phase S will be approximately times larger if the 2-element model is applied. 4 G3PB Common G3PB Common Engineering Data Load Current vs. Ambient Temperature (Continuous Input) Models with Built-in Heat Sinks G3PB-215B-3N-VD G3PB-225B-3N-VD G3PB-235B-3N-VD G3PB-245B-3N-VD G3PB-215B-2N-VD G3PB-225B-2N-VD G3PB-235B-2N-VD G3PB-245B-2N-VD G3PB-515B-3N-VD G3PB-525B-3N-VD G3PB-535B-3N-VD G3PB-545B-3N-VD G3PB-515B-2N-VD G3PB-525B-2N-VD G3PB-535B-2N-VD G3PB-545B-2N-VD G3PB-245B-3N-VD G3PB-245B-2N-VD G3PB-545B-3N-VD G3PB-545B-2N-VD G3PB-225B-3N-VD G3PB-225B-2N-VD G3PB-525B-3N-VD G3PB-525B-2N-VD G3PB-235B-3N-VD G3PB-235B-2N-VD G3PB-535B-3N-VD G3PB-535B-2N-VD G3PB-215B-3N-VD G3PB-215B-2N-VD G3PB-515B-3N-VD G3PB-515B-2N-VD Ambient temperature (�C) Ambient temperature (�C) Inrush Current Resistivity: Non-repetitive (Less than Half for Repetitive) G3PB-225B-3N-VD G3PB-225B-2N-VD G3PB-235B-3N-VD G3PB-245B-3N-VD G3PB-215B-3N-VD G3PB-515B-3N-VD G3PB-515B-2N-VD G3PB-235B-2N-VD G3PB-245B-2N-VD G3PB-215B-2N-VD G3PB-525B-3N-VD G3PB-525B-2N-VD G3PB-535B-3N-VD G3PB-545B-3N-VD G3PB-535B-2N-VD G3PB-545B-2N-VD Energized time (ms) Energized time (ms) Energized time (ms) Input Voltage vs. Input Current and Input Voltage vs. Input Impedance Input current Input impedance Input voltage (V) 5 Input impedance (k ) Ω Load current (A) Inrush current Input current (mA) Load current (A) Inrush current Inrush current G3PB Common G3PB Common Dimensions Note: All units are in millimeters unless otherwise indicated. G3PB-215B-3N-VD G3PB-515B-3N-VD G3PB-215B-2N-VD G3PB-515B-2N-VD G3PB-225B-2N-VD G3PB-525B-2N-VD Without Terminal Cover With Terminal Cover Two, 4.6-dia. mounting holes Four, 8 dia. Two, M3.5 80.5 100 max. max. Two, R2.3 mounting holes Terminal Arrangement/ 80 max. Six, M4 Internal Connections G3PB-���B-3N-VD Mounting Hole Dimensions 30.5 max. 120 max. G3PB-���B-2N-VD Four, 4.5-dia. or M4 6 Input circuit Input circuit G3PB Common G3PB Common G3PB-225B-3N-VD Without Terminal Cover With Terminal Cover G3PB-235B-2N-VD Two, 4.6-dia. mounting holes G3PB-525B-3N-VD Four, 8 dia. G3PB-535B-2N-VD Two, M3.5 120 80.5 max. max. Two, R2.3 mounting holes Six, M5 (35 A type) Terminal Arrangement/ 80 max. Six, M4 (25 A type) Internal Connections G3PB-���B-3N-VD Mounting Hole Dimensions 30.5 max. G3PB-���B-2N-VD 120 max. Four, 4.5-dia. or M4 7 Input circuit Input circuit G3PB Common G3PB Common G3PB-235B-3N-VD Without Terminal Cover With Terminal Cover G3PB-245B-2N-VD Two, 4.6-dia. mounting holes G3PB-535B-3N-VD Four, 8 dia. G3PB-545B-2N-VD Two, M3.5 80.5 140 max. max. Two, R2.3 mounting holes Six, M5 Terminal Arrangement/ 80 max. Internal Connections G3PB-���B-3N-VD Mounting Hole Dimensions 30.5 max. G3PB-���B-2N-VD 120 max. Four, 4.5-dia. or M4 8 Input circuit Input circuit G3PB Common G3PB Common G3PB-245B-3N-VD Without Terminal Cover With Terminal Cover G3PB-545B-3N-VD Two, 4.6-dia. mounting holes Four, 8 dia. Two, M3.5 140 80.5 Two, R2.3 max. max. mounting holes Six, M5 80 max. 110 max. Terminal Arrangement/ Internal Connections G3PB-���B-3N-VD Mounting Hole Dimensions 30.5 max. 120 max. Four, 4.5-dia. or M4 9 Input circuit G3PB Common G3PB Common Precautions ! WARNING Correct Use Do not touch the terminals (i.e., charged parts) of the G3PB Before Actual Operation while power is supplied, otherwise an electric shock may be • The G3PB in operation may cause an unexpected accident. received. Therefore it is necessary to test the G3PB under a variety of If the G3PB is provided with a terminal cover, be sure to attach conditions that are possible. As for the characteristics of the the terminal cover to the G3PB before operating the G3PB. G3PB, it is necessary to consider differences in characteristics between G3PB Units. ! WARNING • The ratings in this datasheet are tested values in a temperature range between 15°C and 30°C, a relative humidity range The G3PB and radiator are very hot while power is supplied to between 25% and 85%, and an atmospheric pressure range the G3PB. Do not touch the G3PB or the radiator while power is supplied between 88 and 106 kPa. It will be necessary to provide the to the G3PB or immediately after the G3PB is turned OFF, above conditions as well as the load conditions if the user wants to confirm the ratings of actual G3PB Units. otherwise a burn may result. Mounting Method Since the Relay is heavy, firmly mount the DIN track and fix both ! WARNING ends with End Plates for DIN-track-mounting models. Do not touch main circuit terminal of the G3PB immediately af- ter the G3PB is turned OFF, otherwise an electric shock may Applicable DIN Tracks be received due to the residual charge of the built-in snubber The G3PB can be mounted to TH35-15Fe (IEC60715) DIN tracks. circuit. The manufacturers and models of DIN tracks to which mounting is possible are shown in the following table. ! WARNING Thickness Manufacturer auacue Be sure to turn OFF the power supply to the G3PB before wir- 1.5 mm 2.3 mm ing, otherwise an electric shock may be received. Mount the terminal cover to the G3PB after wiring. Schneider AM1-DE200 --- Do not touch the terminals of the G3PB while power is sup- WAGO 210-114, 210-197 210-118 plied, otherwise an electric shock may be received. PHOENIX NS35/15 NS35/15-2.3 ! WARNING Direct Mounting Ensure that a short-circuit current does not flow on the load When mounting directly onto a panel, mount securely under the fol- side of the SSR, otherwise the G3PB may be damaged. lowing conditions. Screw diameter: M4 Tightening torque: 0.98 to 1.47 N � m General Precautions At OMRON, we are constantly working to improve the quality and Mounted State reliability of our products. SSRs, however, use semiconductors, which are prone to malfunction. Be sure to use SSRs within their Vertical Mounting Horizontal Mounting rated values. Use the SSR only in systems that are designed with redundancies, flame protection, counter measures to prevent operation errors, and other countermeasures to prevent accidents involving human life or fires. 1. Do not apply voltages or currents to the G3PB’s terminals in excess of the rated values. Doing so may result in malfunction Panel or burning. Panel 2. Do not use the G3PB with terminal screws not properly tightened. Abnormal heating of the terminals may result in Note: Mount the G3PB so Note: When the G3PB is burning. that the markings mounted horizontally, 3. Do not obstruct the flow of air around the G3PB and the can be read. use at 50% of the rated radiator. Abnormal heating of the G3PB may result load current. short-circuiting of output elements and burning. Close Mounting 4. Perform wiring and tighten screws according to the instructions given under Correct Use. Using the G3PB with incorrect wiring or with the screws not tightened properly may Wiring duct result in burning due to abnormal heating of the G3PB during 80 mm min. use. 80 mm min. Wiring duct 10 Vertical direction G3PB Common G3PB Common Wiring Operating and Storage Environments When using crimp terminals, refer to the terminal clearances shown 1. Operating Ambient Temperature below. The rated value for the ambient operating temperature of the G3PB is for when there is no built-up heat. For this reason, under condi- Output Terminals Input Terminals tions where heat dissipation is not good due to poor ventilation, and where heat may build up easily, the actual temperature of the G3PB may exceed the rated value resulting in malfunction on burning. When using the G3PB, design the system to allow heat dissipation sufficient to stay below the Load Current vs. Ambient Temperature characteristic curve. Note also that the ambient temperature of the M4 (15 A, 25 A) G3PB may increase as a result of environmental conditions (e.g., M5 (35 A, 45 A) climate, air-conditioning) and operating conditions (e.g., mounting in an airtight panel). • Be sure that all lead wires are thick enough according to the 2. Operating and Storage Locations current. Do not use or store the G3PB in the following locations. Doing so • Output terminals T1, T2, and T3 are charged regardless of may result in damage, malfunction, or deterioration of performance whether the Unit is a 2- or 3-element model that is turned on or characteristics. off. Do not touch these terminals, otherwise an electric shock • Do not use or store in locations subject to direct sunlight. may be received. • Do not use in locations subject to ambient temperatures outside To isolate the Unit from the power supply, install an appropriate the range –20 to 60°C. circuit breaker between the power supply and Unit. • Do not use in locations subject to relative humidity outside the Be sure to turn off the power supply before wiring the Unit. range 45% to 85% or locations subject to condensation as the • Terminal L2 and terminal T2 of the 2-element model are result of severe changes in temperature. internally short-circuited to each other. Therefore, connect • Do not store in locations subject to ambient temperatures terminal L2 to the ground terminal side of the power supply. If terminal L2 is connected to a terminal other than the ground outside the range –30 to 70°C. terminal, cover all the charged terminals, such as heater • Do not use or store in locations subject to corrosive or flammable terminals, for the prevention of electric shock accidents and gases. ground faults. • Do not use or store in locations subject to dust (especially iron Tightening Torque dust) or salts. Refer to the following and be sure to tighten each screw of the Unit to • Do not use or store in locations subject to shock or vibration. the specified torque in order to prevent the Unit from malfunctioning. • Do not use or store in locations subject to exposure to water, oil, Item Screw terminal Tightening torque or chemicals. diameter 3. Transportation Input terminal M3.5 0.59 to 1.18 N � m When transporting the G3PB, observe the following points. Not do- Output terminal Ou pu e a M4 0.98 to 1.47 N � m ing so may result in damage, malfunction, or deterioration of perfor- M5 1.47 to 2.45 N � m mance characteristics. • Do not drop the G3PB or subject it to severe vibrations or shock. Operating Conditions • Do not transport the product if it is wet. • Do not apply current exceeding the rated current otherwise, the temperature of the G3PB may rise excessively. 4. Vibration and Shock Do not subject the SSR to excessive vibration or shock. Otherwise • Be sure to prevent the ambient temperature rising due to the heat the SSR may malfunction and internal components may be dam- radiation of the G3PB. If the G3PB is mounted inside a panel, aged. install a fan so that the interior of the panel is fully ventilated. To prevent the SSR from abnormal vibration, do not install the G3PB • Do not use the G3PB if heat dissipation fins have been bent as a in locations or by means that will subject it to the vibrations from oth- result of, for example, dropping the G3PB. If used in this state, er devices, such as motors. the G3PB may be damaged due to the decreased heat dissipation capacity. 5. Solvents Do not allow the G3PB to come in contact with solvents such as thin- • Only use the G3PB with loads that are within the rated values. ners or gasoline. Doing so will dissolve the markings on the SSR. Using the G3PB with loads outside the rated values may result in malfunction, damage, or burning. 6. Oil • Use a power supply within the rated frequency range. Using a Do not allow the G3PB terminal cover to come in contact with oil. power supply outside the rated frequency range may result in Doing so will cause the cover to crack and become cloudy. malfunction, damage, or burning. • Keep wiring separate from high-voltage power lines and use wires of an appropriate length, otherwise malfunction and damage may result due to induction. • As protection against accidents due to short-circuiting, be sure to install protective devices, such as fuses and no-fuse breakers on the power supply side. 11 G3PB Common G3PB Common Operation 1. Leakage Current 2. Screw Tightening Torque A leakage current flows through a snubber circuit in the G3PB even Tighten the G3PB terminal screws properly. If the screws are not when there is no input. Therefore, always turn OFF the power to the tight, the G3PB will be damaged by heat generated when the power input or load and check that it is safe before replacing or wiring the is ON. G3PB. 3. Mounting Switch element Snubber circuit Do not perform mounting with oil or metal powder on your hands. Doing so may result in damage to the G3PB. 4. Dropping Be careful not to drop the G3PB during mounting. The G3PB weighs approximately 1.25 to 2.0 kg and could cause injury if dropped on Leakage current any part of your body. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. J112-E1-2 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company Industrial Devices and Components Division H.Q. Printed in Japan Industrial Control Components Department Shiokoji Horikawa, Shimogyo-ku, 0301-2M (0299) (A) Kyoto, 600-8530 Japan Tel: (81)75-344-7119/Fax: (81)75-344-7149 12 Input circuit Trigger circuit Varistor