General-purpose Limit Switch HL-5000 CSM_HL-5000_DS_E_3_2 Economical, Miniature Limit Switch Boasting Rigid Construction • The Head, Box, and Cover mate with ridged surfaces to maintain strength. • A unique Head structure provides a large OT for smooth operation. • Easy-to-wire conduit opening design. • Ideal for application in printing machines, forming machines, and light machines. (High Switches with high sealing characteristics, such as WL or D4C Switches, in locations subject to oil, water, or precipitation.) • Models with grounding terminals conform to the CE marking. • Approved by CCC (Chinese standard). (Ask your OMRON representative for information on approved models.) Be sure to read Safety Precautions on page 4 to 5 and Safety Precautions for All Limit Switches. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Model Number Structure Specifications (Not all combinations are possible. Ask Model Number Legend Approved Standards your OMRON representative for details.) HL-5@@ Agency Standard File No. å`HL-5ņņ (1)(2) CCC (CQC) GB14048.5 2003010303077624 (1) Actuators Note: Ask your OMRON representative for information on approved models. 000: Roller lever Ratings 030: Adjustable roller lever 050: Adjustable rod lever Non-inductive load (A) Inductive load (A) 100: Sealed plunger Rated Resistive Inductive Lamp load Motor load 200: Sealed roller plunger voltage load load 300: Coil spring NC NO NC NO NC NO NC NO (2) Ground Terminal Specifications 125 VAC 51.5 0.7 32 1 250 VAC 5 1 0.5 3 1.5 0.8 Blank : Without ground terminal 12 VDC 53 43 G : With ground terminal/M5 tapping on the rear side 24 VDC 53 43 125 VDC 0.4 0.2 −− − Ordering Information 250 VDC 0.4 0.2 −− − Note: 1. The above figures are for steady-state currents. Actuator Model 2. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). HL-5000 * Roller lever 3. Lamp load has an inrush current of 10 times the steady-state current. 4. Motor load has an inrush current of 6 times the steady-state current. Adjustable HL-5030 * NC 24 A max. Inrush roller lever current NO 12 A max. Adjustable HL-5050 * Approved Standard Ratings rod lever CCC (GB14048.5) Sealed HL-5100 * Applicable category and ratings plunger AC-15 3 A/250 VAC Sealed roller HL-5200 plunger Coil spring HL-5300 * HL-5000 Limit Switches are offered with a choice of ground terminal/M5 tapping on the rear side conforming to various standards. When placing an order, add the code to the model number to indicate if ground terminal/M5 tapping on the rear side is required. -G: with ground terminal/M5 tapping on the rear side. 1 HL-5000 Characteristics Engineering Data Electrical Durability (cos dia. =1) Degree of protection IP65 (Operating temperature: +5°C to +35°C, 10,000,000 operations min. (under Mechanical Operating humidity: 40% to 70%RH) rated conditions) Durability * Electrical See the following Electrical Durability. Operating frequency: 1,000 30 operations/min Operating speed 5 mm/s to 0.5 m/s 125 VAC (cos dia. = 1) Mechanical 120 operations/min Operating frequency Electrical 30 operations/min Insulation resistance 100 MΩ min. (at 500 VDC) Contact resistance 25 mΩ max. (initial value) 1,000 VAC, 50/60 Hz for 1 min between 500 terminals of the same polarity 1,500 VAC, 50/60 Hz for 1 min between Dielectric strength current-carrying metal parts and ground 1,500 VAC, 50/60 Hz for 1 min between each terminal and non-current-carrying metal part 0 12 3 4 5 6 Rated frequency 50/60 Hz Switching current (A) Vibration Malfunction 10 to 55 Hz, 1.5-mm double amplitude resistance 2 Destruction 1,000 m/s max. Shock 2 resistance Malfunction 300 m/s max. Ambient operating −5°C to +65°C (with no icing) temperature Ambient operating 35% to 95%RH humidity Weight Approx. 130 to 190 g Note: 1. The above figures are initial values. 2. The above characteristics may vary depending on the model. For further details, contact your OMRON sales representative. * The values are calculated at an operating temperature of +5°C to +35°C, and an operating humidity of 40% to 70%RH. Contact your OMRON sales representative for more detailed information on other operating environments. Structure and Nomenclature Structure Contact Form Za (NO) 4 3 (NO) Resin roller Lever (NC) 1 2 (NC) Head Cover Built-in switch Connector 2 4 Durability (x 10 operations) HL-5000 Dimensions and Operating Characteristics (Unit: mm) Switches (Dimensions not shown are the same as roller lever models.) 58±0.8 Roller Lever Adjustable Roller Lever ±0.8 65.7 ±0.8 53 HL-5000 HL-5030 60.3±0.8 17.5 dia. × 6.6 ±0.8 39.5 resin roller *1 17.5 dia. × 6.6 *1 51.3±0.8 40.3±0.8 ±0.8 39.5 Adjustable 32 up to 30R 31.5R 16.5 16.5 to 75R *2 *2 21.4 21.4 M5 × 16 15.5 15.5 Allen-head M5 × 12 bolt (110) Allen-head bolt M5 × 12 60.6 60.6 50±0.2 50±0.2 Allen-head Three, M3 bolt 4.1 Three, M3 (19) (19) 4.1 ±0.2 24 18.5 +0.2 Two, 5.2 dia. 0 Rubber *1. Resin roller mounting holes 33 33 *2. The head can be mounted in any of the four directions. connector 34 *1. The lever can be mounted anywhere in 360°. *2. The head can be mounted in any of the four directions. Adjustable Rod Lever Sealed Plunger 62.8±0.8 5.4 HL-5050 ±0.8 HL-5100 53.4 3 dia. × 160 *1 39.5±0.8 * 8 dia. 145 max. 32 PT 16.5 16.5 *2 Two, M3 21.4 20.2 OP M5 × 16 15.5 Allen-head bolt M5 × 12 60.6 ±0.2 60.6 ±0.2 50 50 Allen-head bolt 4.1 Three, M3 Three, M3 (19) (19) 4.1 * Stainless steel plunger *1. Stainless steel rod *2. The head can be mounted in any of the four directions. Sealed Roller Plunger Coil Spring *2 6.6 dia. *1 HL-5200 HL-5300 PT 3.2 dia. 30 *2 ±0.2 38 12.7 dia. × 4.8 *1 PT 16.5 ±2.5 110 ±0.2 Two, M3 42 Two, M3 16.5 OP *2 20.2 20.2 Three, M3 ±0.2 60.6 50 Three, M3 ±0.2 60.6 50 4.1 (19) 4.1 (19) *1. Stainless sintered alloy roller *1. Resin rod *2. The head can be mounted in either of the two directions. *2. The coil spring may be operated from any directions except axial directions ( ). *3. The operating range of the dog or cam is the top third (i.e. from the tip of the rod) of the whole actuator. Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Operating Model HL-5000 HL-5030 * HL-5050 * HL-5100 HL-5200 HL-5300 characteristics Operating force OF max. 7.35 N 7.35 N 7.35 N 8.83 N 8.83 N 1.47 N Release force RF min. 0.98 N 0.98 N 0.98 N 1.47 N 1.47 N − Pretravel PT max. 20° 20° 20° 1.5 mm 1.5 mm 30 mm Overtravel OT min. 50° 50° 50° 4 mm 4 mm − Movement Differential MD max. 12° 12° 12° 1 mm 1 mm − Operating position OP −−− 30±0.8 mm 40±0.8 mm − * Measured with the types of the 31.5-mm arm or rod length. OF and RF measured at the arm length of 75 mm for HL-5030, and 145 mm for HL-5050 (reference values). HL-5030 HL-5050 OF 3.09 N 1.60 N RF 0.41 N 0.22 N 3 HL-5000 Safety Precautions Refer to Safety Precautions for All Limit Switches. Precautions for Correct Use Operating Environment Applicable Lead Wires • Seal material may deteriorate if a Switch is used outdoor or where Applicable wire subject to special cutting oils, solvents, or chemicals. Always Wire name Number of Conductor External appraise performance under actual application conditions and set conductors size size suitable maintenance and replacement periods. 2 Vinyl cabtire cord • Install Switches where they will not be directly subject to cutting 2 3 0.75 mm (VCTF) chips, dust, or dirt. The Actuator and Switch must also be protected Round, 6 to 9 4 dia. from the accumulation of cutting chips or sludge. Vinyl cabtire cable 2 2 0.75 mm Flat, 9.4 (VCT) Not Suitable Suitable max. 600-V vinyl-insulated 1 dia./1.2 dia./ 2 sheath cable (VVF) 1.6 dia. Note: Do not use wires containing silicone, otherwise a contact failure may result. Applicable Solderless Terminal • Constantly subjecting a Switch to vibration or shock can result in wear, which can lead to contact interference with contacts, The following solderless terminals are available. Do not use fork or operation failure, reduced durability, and other problems. any other type of terminals, otherwise an accidental disconnection Excessive vibration or shock can lead to false contact operation or resulting in a ground fault may result. damage. Install Switches in locations not subject to shock and Terminal with insulated grip vibration and in orientations that will not produce resonance. 6.4 max. 6.4 max. • The Switches have physical contacts. Using them in environments containing silicon gas will result in the formation of silicon oxide (SiO2) due to arc energy. If silicon oxide accumulates on the contacts, contact interference can occur. If silicon oil, silicon filling 14 max. agents, silicon cables, or other silicon products are present near the 14 max. 3.0 to 3.0 to Switch, suppress arcing with contact protective circuits (surge 3.7 dia. 3.7 dia. killers) or remove the source of silicon gas. Wiring Appropriate Tightening Torque Wiring Procedure A loose screw may result in a malfunction. Be sure to tighten each 1. Loosen the cover mounting screws and remove the cover. screw to the appropriate tightening torque as shown below. 2. Disconnect the rubber connector from the box conduit and crimp a Appropriate No. Type solderless terminal. The following solderless terminals are tightening torque available. 1 Head mounting screw 0.49 to 0.59 N·m 3. After inserting the solderless terminal into the Switch, tighten the 2 Cover mounting screw 0.49 to 0.59 N·m terminal screws securely. 3 Allen-head bolt 4.90 to 5.88 N·m 4. After wiring the Limit Switch, insert the rubber connector into the groove of the box securely. 4 Terminal screw (M3 screw) 0.49 to 0.59 N·m 5. Tighten the three mounting screws evenly. The optimum tightening Switch mounting screw 5 4.90 to 5.88 N·m torque for each screw is 0.49 to 0.59 N·m. (M5 Allen-head bolt) Note: If the head direction has been changed, check the torque of each screw Cover mounting screw and make sure that the screws are free of foreign substances, and that Cover each screw is tightened to the proper torque. Rubber connector 1 3 Terminal 4 2 5 4 HL-5000 Mounting Others To mount the Limit Switch securely, be sure to use two M5 Allenhead • Do not use the Limit Switch outdoors, otherwise the Limit Switch will bolts and washers. become damaged by rust or ozone. The tightening torque applied to each bolt is 4.90 to 5.88 N·m. To • The Limit Switch is not suitable in places exposed to the spray of mount the Limit Switch more securely, use two M5 screw holes on the rainwater, seawater, or oily water. Consult your OMRON rear panel and rear holes for positioning if the model is the HL- representative for models resisting rainwater, seawater, and oily 5@@@G-Series Limit Switches. water. • If high-sealing performance is required along with shielded wiring or Mounting holes Two, 5.2-dia. holes (located conduit wiring, use the D4C or WL. diagonally for securing the rear side) 50±0.15 ±0.15 24 Two, M5 screws or 5.2-dia. holes (located diagonally for securing the front side) Only the HL-5@@@G has M5 x 0.8 (10 depth min) screw holes on the rear side. Using the Switches Actuator Position Change Head Direction Change (HL-5000, HL-5030, HL-5050) (HL-5000, HL-5030, HL-5050, HL5200) To change the angle of the actuator, loosen the Allen-head bolt on the To change the head direction, loosen the two mounting screws. Then side of the actuator lever. Then the actuator can be set at any angle. the head can be changed at 90° increments in one of four directions. HL-5000 Head mounting HL-5030 screw (Small white screw that can be Head mounting screw turned with either (Black non-removable a Phillips-head or torque screw) flat-blade screw- driver) Loosen the Allenhead Head mounting screw (Small white screw that bold Head mounting screw can be turned with either (Black non-removable a Phillips head or torque screw) flat-blade screwdriver) HL-5050 The head of the HL-5200 can be mounted in two directions only. (Refer to the following illustration.) HL-5200 Head mounting screw (white) Head mounting screw (white) 5 Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:  Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.  Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.  Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. 2012.8 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2012 All Right Reserved.