D2F Ultra Subminiature Basic Switch Ultra Subminiature Basic Switch with plenty of terminal variations ● Incorporating a snapping mechanism made with two highly precise split springs that ensures long D 2 durability. F ● Using insertion molded terminals that prevents flux penetration. ● In addition to self-clinching PCB, left-angled, right-angled terminals, 2 types of soldering terminals are available. ● Lineup of 5A type for high load applications. RoHS Compliant Model Number Legend 1 D2F- 2 3 4 @@@@ 1. Ratings 4. Terminals None : 125 VAC 3A None : PCB terminals (Straight) 125 VAC 1A (Low operating force) -T : Self-clinching PCB terminals 01 : 30 VDC 0.1A -A : PCB terminals (Right-angled) 5 : 250 VAC 5A -A1 : PCB terminals (Left-angled) -D3 : Solder terminals 2. Maximum Operating Force (OF) -D : Compact solder terminals None : 1.47 N {150 gf} F : 0.74 N {75 gf} Note. The given values are for pin plunger models only. 3. Actuator None : Pin plunger L : Hinge lever L2 : Hinge Roller Lever L3 : Simulated roller lever (R1.3) L30 : Simulated roller lever (R2.5) 1 D2F Ultra Subminiature Basic Switch List of Models Ratings 3 A 1 A 0.1 A 5 A Maximum Operating Force (OF) * General Purpose Low Operating Force General Purpose Low Operating Force General Purpose 1.47 N {150 gf} 0.74 N {75 gf} 1.47 N {150 gf} 0.74 N {75 gf} 1.47 N {150 gf} Actuator Terminals Pin plunger PCB terminals (Standard) D2F D2F-F D2F-01 D2F-01F D2F-5 Self-clinching PCB terminals D2F-T D2F-F-T D2F-01-T D2F-01F-T PCB terminals (Right-angled) D2F-A D2F-F-A D2F-01-A D2F-01F-A PCB terminals (Left-angled) D2F-A1 D2F-F-A1 D2F-01-A1 D2F-01F-A1 - Solder terminals D2F-D3 D2F-F-D3 D2F-01-D3 D2F-01F-D3 Compact solder terminals D2F-D D2F-F-D D2F-01-D D2F-01F-D D Hinge lever PCB terminals (Standard) D2F-L D2F-FL D2F-01L D2F-01FL D2F-5L 2 Self-clinching PCB terminals D2F-L-T D2F-FL-T D2F-01L-T D2F-01FL-T F PCB terminals (Right-angled) D2F-L-A D2F-FL-A D2F-01L-A D2F-01FL-A PCB terminals (Left-angled) D2F-L-A1 D2F-FL-A1 D2F-01L-A1 D2F-01FL-A1 - Solder terminals D2F-L-D3 D2F-FL-D3 D2F-01L-D3 D2F-01FL-D3 Compact solder terminals D2F-L-D D2F-FL-D D2F-01L-D D2F-01FL-D Hinge roller PCB terminals (Standard) D2F-L2 D2F-FL2 D2F-01L2 D2F-01FL2 lever Self-clinching PCB terminals D2F-L2-T D2F-FL2-T D2F-01L2-T D2F-01FL2-T PCB terminals (Right-angled) D2F-L2-A D2F-FL2-A D2F-01L2-A D2F-01FL2-A - PCB terminals (Left-angled) D2F-L2-A1 D2F-FL2-A1 D2F-01L2-A1 D2F-01FL2-A1 Solder terminals D2F-L2-D3 D2F-FL2-D3 D2F-01L2-D3 D2F-01FL2-D3 Compact solder terminals D2F-L2-D D2F-FL2-D D2F-01L2-D D2F-01FL2-D Simulated roller PCB terminals (Standard) D2F-L3 D2F-FL3 D2F-01L3 D2F-01FL3 D2F-5L3 lever (R1.3) Self-clinching PCB terminals D2F-L3-T D2F-FL3-T D2F-01L3-T D2F-01FL3-T PCB terminals (Right-angled) D2F-L3-A D2F-FL3-A D2F-01L3-A D2F-01FL3-A PCB terminals (Left-angled) D2F-L3-A1 D2F-FL3-A1 D2F-01L3-A1 D2F-01FL3-A1 - Solder terminals D2F-L3-D3 D2F-FL3-D3 D2F-01L3-D3 D2F-01FL3-D3 Compact solder terminals D2F-L3-D D2F-FL3-D D2F-01L3-D D2F-01FL3-D Simulated roller PCB terminals (Standard) D2F-L30 D2F-FL30 D2F-01L30 D2F-01FL30 lever (R2.5) Self-clinching PCB terminals D2F-L30-T D2F-FL30-T D2F-01L30-T D2F-01FL30-T PCB terminals (Right-angled) D2F-L30-A D2F-FL30-A D2F-01L30-A D2F-01FL30-A - PCB terminals (Left-angled) D2F-L30-A1 D2F-FL30-A1 D2F-01L30-A1 D2F-01FL30-A1 Solder terminals D2F-L30-D3 D2F-FL30-D3 D2F-01L30-D3 D2F-01FL30-D3 Compact solder terminals D2F-L30-D D2F-FL30-D D2F-01L30-D D2F-01FL30-D * OF are value for Pin plunger. Contact Form Contact Specifications ●SPDT D2F models Item Model D2F-01 models D2F-5 models Specifications Crossbar Contact Material Silver alloy Gold alloy Gap (standard value) 0.25 mm Minimum applicable load (see note) * 100 mA at 5 VDC 1 mA at 5 VDC COM NO NC * Please refer to "Using Micro Loads" in "Precautions" for more information on the minimum applicable load. Ratings Model D2F models D2F-01 models D2F-5 models Maximum Operating 1.47N (General-purpose) 0.74N (Low Operating Force) 1.47N (General-purpose) 0.74N (Low Operating Force) 1.47N (General-purpose) Force (OF) Resistive load Rated voltage 125 VAC 3 A 1 A - - 30 VDC 2 A 0.5 A 0.1 A - 250 VAC - - 5 A Note. The above rating values apply under the following test conditions. (1) Ambient temperature: 20±2°C (2) Ambient humidity: 65±5% (3) Operating frequency: 30 operations/min Approved Safety Standard The items shown in the "List of Models" above are not standard approved models. Consult your OMRON sales representative for specific models with standard approvals. UL (UL1054) /CSA (CSA C22.2 No.55) Rated voltage Model D2F (General-purpose) D2F (Low operating force) D2F-01 125 VAC 3 A 1 A - 30 VDC 2 A 0.5 A 0.1 A 2 D2F Ultra Subminiature Basic Switch Characteristics Model D2F models D2F-5 models D2F-01 models Item 0.74 N (Low operating force) 1.47 N (General-purpose) 1.47 N (General-purpose) Pin plunger models: 1 mm to 500 mm/s, Permissible operating speed Lever models: 5 mm to 500 mm/s Pin plunger models: 200 operations/min, Mechanical Permissible operating Lever models: 100 operations/min frequency Electrical 30 operations/min Insulation resistance 100 MΩ min. (at 500 VDC with insulation tester) Contact resistance (initial value) 100 mΩ max. 50 mΩ max. 30 mΩ max. Between terminals of the same 600 VAC 50/60 Hz for 1min D polarity 2 Between current-carrying metal F Dielectric strength 1,500 VAC 50/60 Hz for 1min parts and ground Between each terminal and 1,500 VAC 50/60 Hz for 1min non-current-carrying metal parts Vibration resistance * 1 Malfunction 10 to 55 Hz, 1.5-mm double amplitude 2 Durability 1,000 m/s {approx. 100G} max. Shock resistance 2 Malfunction * 1 300 m/s {approx. 30G} max. Mechanical 1,000,000 operations min. (60 operations/min) 100,000 operations Durability * 2 30,000 operations min. 10,000 operations min. Electrical min. (30 operations/min) (30 operations/min) (30 operations/min) Degree of protection IEC IP40 -40°C to +85°C (at ambient humidity 60% max.) Ambient operating temperature (with no icing or condensation) Ambient operating humidity 85% max. (for +5°C to +35°C) Weight Approx. 0.5 g (pin plunger models) Note. The data given above are initial values. *1. The values are at Free Position and Total Travel Position values for pin plunger, and Total Travel Position value for lever. Close or open circuit of the contact is 1ms max. *2. For testing conditions, consult your OMRON sales representative. Terminals/Appearances (Unit: mm) ●PCB terminals (Straight) ●Self-clinching PCB terminals 5.8±0.15 3-1.2 dia. holes 5.08±0.1 1.5 1.5 ±0.15 12.8 ±0.15 1.6 3.5 3.4 1.5 3.15 3.15 0.4 6.5±0.1 ±0.05 ±0.1 0.9 0.4 6.5 0.9 ±0.15 5.08 5.08 1.25±0.15 5.08 5.08 5.8 ±0.15 5.8±0.15 ±0.15 12.8 12.8 ●PCB terminals (Right-angled) ●PCB terminals (Left-angled) 1.5 1.5 2.6±0.2 2.6±0.2 3.15 3.15 ±0.1 ±0.15 ±0.1 ±0.15 6.5 0.9 5.8 0.4 6.5 0.9 0.4 5.8 3.1±0.2 3.1±0.2 5.08 5.08 5.08 5.08 ±0.15 ±0.15 12.8 12.8 ●Solder terminals ●Compact solder terminals 1.5 1.5 2.4 3.5 2 3.15 0.4 ±0.1 6.5 1.6 1.2 3−0.8 dia. holes 3.15 ±0.15 5.08 5.08 5.8 ±0.1 0.5 6.5 2.2 0.4 ±0.15 12.8 5.08 5.08 5.8±0.15 ±0.15 12.8 Mounting Holes (Unit: mm) 2-2 dia. mounting holes ±0.15 6.5 3 D2F Ultra Subminiature Basic Switch Dimensions (Unit: mm) /Operating Characteristics The following illustrations and drawings are for D2F models with PCB terminals (straight). Self-clinching, solder, compact solder, and right-angled, left angled terminals are omitted from the following drawings. Refer to the previous page for these terminals. When ordering, replace @ with the code for the terminal that you need. See the "List of Models" for available combinations of models. ●Pin Plunger Models 12.7 D2F-@ +0.12 1.2 2 dia. holes 0 +0.12 D2F-@ 5.7 D2F-01@ 2.2 dia. 0 Model D2F-F@ PT 2.9 5.2 Operating D2F-01@ A D2F-F@ D2F-01F@ Characteristics D2F-5 D2F-01F@ Operating Force OF Max. 1.47 N {150 gf} 0.74 N {75 gf} OP 5 D2F-5 Releasing Force RF Min. 0.20 N {20 gf} 0.05 N {5 gf} D +0.12 2 0 Pretravel PT Max. 0.5 mm 0.5 mm 2 Overtravel OT Min. 0.25 mm 0.25 mm F Movement Differential MD Max. 0.12 mm 0.12 mm Operating Position OP 5.5±0.3 mm 0.4 ±0.15 5.8 ●Hinge Lever Models D2F-L@ D2F-01L@ D2F-L@ Model D2F-FL@ (10.8) Operating D2F-01L@ D2F-FL@ A D2F-01FL@ t=0.3 * Characteristics D2F-5L D2F-01FL@ 3 Operating Force OF Max. 0.78 N {80 gf} 0.25 N {25 gf} D2F-5L Releasing Force RF Min. 0.05 N {5 gf} 0.02 N {2 gf} FP Overtravel OT Min. 0.55 mm 0.55 mm OP Movement Differential MD Max. 0.5 mm 0.5 mm Free Position FP Max. 10 mm Operating Position OP 6.8±1.5 mm * Stainless-steel lever ●Simulated Roller Lever Models (R1.3) D2F-L3@ 12.7 D2F-01L3@ (7.5) Model D2F-L3@ D2F-FL3@ A Operating D2F-01L3@ D2F-FL3@ D2F-01FL3@ Characteristics D2F-5L3 D2F-01FL3@ t=0.3 * 2.1 Operating Force OF Max. 0.78 N {80 gf} 0.39 N {40 gf} R1.3 D2F-5L3 3 Releasing Force RF Min. 0.05 N {5 gf} 0.02 N {2 gf} Overtravel OT Min. 0.5 mm 0.5 mm FP Movement Differential MD Max. 0.45 mm 0.45 mm OP Free Position FP Max. 13 mm Operating Position OP 8.5±1.2 mm * Stainless-steel lever ●Simulated Roller Lever Models (R2.5) D2F-L30@ D2F-01L30@ Model D2F-L30@ D2F-FL30@ 12.7 Operating D2F-FL30@ t=0.3 * D2F-01L30@ D2F-01FL30@ A 3.3 R2.5 Characteristics D2F-01FL30@ 3 Operating Force OF Max. 0.54 N {55 gf} 0.3 N {31 gf} Releasing Force RF Min. 0.04 N {4 gf} 0.02 N {2 gf} Overtravel OT Min. 0.5 mm 0.5 mm FP OP Movement Differential MD Max. 0.5 mm 0.5 mm Free Position FP Max. 12.6 mm Operating Position OP 9.5±1.0 mm * Stainless-steel lever Note 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Note 2. The operating characteristics are for operation in the A direction ( ). 4 10 12.8 D2F Ultra Subminiature Basic Switch ●Hinge Roller Lever Models D2F-L2@ 4 D2F-01L2@ 4.8 dia.×2.8 *2 Model D2F-L2@ D2F-FL2@ (10) A D2F-FL2@ Operating D2F-01L2@ D2F-01FL2@ Characteristics D2F-01FL2@ (4.6) Operating Force OF Max. 0.78 N {80 gf} 0.39 N {40 gf} Releasing Force RF Min. 0.05 N {5 gf} 0.02 N {2 gf} t=0.3 *1 Overtravel OT Min. 0.55 mm 0.55 mm 4 Movement Differential MD Max. 0.5 mm 0.5 mm FP OP Free Position FP Max. 16.5 mm Operating Position OP 13±2 mm D 2 F *1. Stainless-steel lever *2. Polyacetal resin roller Note 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Note 2. The operating characteristics are for operation in the A direction ( ). Precautions ★Please refer to "Basic Switches Common Precautions" for correct use. Cautions Correct Use ●Soldering ●Mounting Terminal connection Use M2 mounting screws with plane washers or spring washers When soldering, make sure that the temperature of the to securely mount the Switch. Tighten the screws to a torque of soldering iron tip is not higher than 300°C, and complete the 0.08 to 0.1 N·m {0.8 to 1 kgf·cm}. soldering within 3 seconds. Do not apply any external force for ●Using Micro Loads 1 minute after soldering. Soldering at an excessively high Using a model for ordinary loads to open or close the contact of temperature or soldering for more than 3 seconds may a micro load circuit may result in faulty contact. Use models that deteriorate the characteristics of the Switch. operate in the following range. However, even when using micro Connecting to PCB terminal Boards load models within the following operating range, if inrush When using automatic soldering baths, we recommend current occurs when the contact is opened or closed, it may soldering at 260°C ±5°C within 5 seconds. Make sure that the increase the contact wear and so decrease durability. Therefore, liquid surface of the solder does not flow over the edge of the insert a contact protection circuit where necessary. The board. minimum applicable load is the N-level reference value. This When soldering terminals manually, perform soldering within 3 value indicates the malfunction reference level for the reliability seconds at iron tip temperature not higher than 350°C. Do not level of 60% (λ60). apply any external force for at least 1 minute after soldering. (JIS C5003) When applying solder, keep the solder away from the case of -6 The equation, λ60=0.5×10 /operation, indicates that the the Switch and do not allow solder or flux to flow into the case. 1 estimated malfunction rate is less than operations 2,000,000 with a reliability level of 60%. 0.16 mA 16.6 mA 100 mA 30 24 Operating Operating range range for general-load for micro load models models D2F-01 D2F 12 5 1 mA 0 0.1 1 10 100 1,000 Current (mA) 5 12.8 Voltage (V) D2F Ultra Subminiature Basic Switch D 2 F Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. B036-E1-12 0318(0207)(O) 6