D2MV Miniature Basic Switch Highly reliable Miniature Basic Switch in spite of its Ultra-low Load action ● Twin crossbar contact employed for exceptionally high contact reliability. D 2 ● Unique internal mechanism that ensures high M V contact reliability even in micro load operations. Applicable for detection of light objects. RoHS Compliant Model Number Legend D2MV- 1 2 - 3 45 @@ @@@ 1. Ratings 3. Contact form 1: 125 VAC 1A 1: SPDT 01: 30 VDC 0.1A 4. Terminals 2. Actuator C: Solder terminals None : Pin plunger 5. Maximum Operating Force (OF) L11 : Short hinge lever 1: 0.10 N {10 gf} (for pin plunger models only) L : Hinge lever 2: 0.25 N {25 gf} (for pin plunger models only) L111 : Long Hinge Lever 3: 0.49 N {50 gf} L13 : Simulated roller lever Note. These values are for the pin plunger models. L22 : Short hinge roller Lever L2 : Hinge roller Lever List of Models Ratings 1A 0.1A Actuator Max. Operating Force (OF) 0.10 N {10 gf} D2MV-1-1C1 D2MV-01-1C1 Pin plunger 0.25 N {25 gf} D2MV-1-1C2 D2MV-01-1C2 0.49 N {50 gf} D2MV-1-1C3 D2MV-01-1C3 Short hinge 0.49 N {50 gf} D2MV-1L11-1C3 D2MV-01L11-1C3 lever Hinge lever 0.29 N {30 gf} D2MV-1L-1C3 D2MV-01L-1C3 Long hinge 0.15 N {15 gf} D2MV-1L111-1C3 D2MV-01L111-1C3 lever Simulated roller 0.29 N {30 gf} D2MV-1L13-1C3 D2MV-01L13-1C3 lever Short hinge 0.49 N {50 gf} D2MV-1L22-1C3 D2MV-01L22-1C3 roller lever Hinge roller 0.29 N {30 gf} D2MV-1L2-1C3 D2MV-01L2-1C3 lever Contact Form ●SPDT NC NO COM Separator (Sold Separately), Actuator (Sold Separately), Terminal Connector (Sold Separately) Refer to "Basic Switch Common Accessories" 1 D2MV Miniature Basic Switch Contact Specifications Item Model D2MV-1 models D2MV-01 models Specification Needle Twin crossbar Contact Material Silver Gold alloy Gap (standard value) 0.5 mm NC Inrush − current NO Minimum applicable load 5 VDC 30mA 5 VDC 1mA (reference value) * D * Please refer to "●Using Micro Loads" in "Precautions" for more 2 information on the minimum applicable load. M V Ratings Characteristics Model D2MV-1 D2MV-01 Item Model D2MV-1 models D2MV-01 models models models Permissible operating speed 1 mm to 1 m/s (for pin plunger models) Rated Item Resistive load Permissible Mechanical 300 operations/min (for pin plunger models) voltage operating Electrical 60 operations/min 125 VAC 1A 0.1A frequency 30 VDC 1A 0.1A Insulation resistance 100MΩ min. (at 500 VDC with insulation tester) Contact resistance (initial value) 30 mΩ max. 50 mΩ max. Note. The above rating values apply under the following test conditions. Between terminals of the same 1,000 VAC 50/60 Hz 1min (1) Ambient temperature: 20±2°C polarity (2) Ambient humidity: 65±5% Dielectric Between current-carrying metal (3) Operating frequency: 30 operations/min 1,500 VAC 50/60 Hz 1min strength * 1 parts and ground Between each terminal and Approved Safety Standard 1,500 VAC 50/60 Hz 1min non-current-carrying metal parts UL (UL1054) /CSA (CSA C22.2 No.55) Vibration Malfunction 10 to 55 Hz, 1.5 mm double amplitude resistance * 2 Rated Model D2MV-1 D2MV-01 2 Models with OF of 0.10N 150 m/s {approx. 15G} max. voltage Durability Shock Models with OF 125 VAC 1A 0.1A 2 400 m/s {approx. 40G} max. resistance between 0.25 to 0.49N 30 VDC 1A 0.1A 2 Malfunction * 2 100 m/s {approx. 10G} max. Mechanical 10,000,000 operations min. (60 operations/min) Durability * 3 500,000 operations min. 1,000,000 operations min. Electrical (30 operations/min) (30 operations/min) Degree of protection IEC IP40 −25°C to +80°C (at ambient humidity of 60% max.) Ambient operating temperature (with no icing or condensation) Ambient operating humidity 85% max. (for +5°C to +35°C) Weight Approx. 6g (pin plunger models) Note. The data given above are initial values. *1. The values for dielectric strength shown are for models with a Separator (refer to "Micro Switch Common Accessories"). *2. The values are at Free Position and Total Travel Position values for pin plunger, and Total Travel Position value for lever. Close or open circuit of the contact is 1ms max. Terminals/Appearances (Unit:mm) Mounting Holes (Unit: mm) 2-3.1 dia. mounting holes (6.5) or M3 screw hole (6.3) 3.9 ±0.1 10.3 7.5 ±0.1 22.2 6.3 3.2 1.2 ±0.1 4.75 2.4 dia.1.3 dia. 2 D2MV Miniature Basic Switch Dimensions (Unit: mm) /Operating Characteristics ±0.25 20.2 4.2 ●Pin plunger Models +0.07 PT 3 dia. holes 2.8 −0.05 2.8 A D2MV-1-1C@ 2.8 D2MV-01-1C@ OP ±0.1 10.3 15.9 11.6 19.8±0.8 +0.07 3 −0.05 +0.15 3.2 dia. −0.07 ±0.1 22.2 4 10.3 t=0.5 (7.5) 2.8 31.8 3-Solder/Terminal ±0.8 39.3 Model D2MV-1-1C1 D2MV-1-1C2 D2MV-1-1C3 Operating D D2MV-01-1C1 D2MV-01-1C2 D2MV-01-1C3 characteristics 2 Operating Force OF Max. 0.10N {10 gf} 0.25N {25 gf} 0.49N {50 gf} M Releasing Force RF Min. 0.005N {0.5 gf} 0.01N {1 gf} 0.02N {2 gf} V Pretravel PT Max. 1.2 mm Overtravel OT Min. 1.3 mm Movement Differential MD Max. 0.25 mm Note. The @ in the model number is for the OF code. Operating Position OP 14.7±0.4 mm ●Short Hinge Lever Models t=0.5 * Model D2MV-1L11-1C3 22.1 D2MV-1L11-1C3 Operating +0.07 4.3 3 dia. holes A D2MV-01L11-1C3 PT −0.05 8.1 2.8 characteristics D2MV-01L11-1C3 Operating Force OF Max. 0.49N {50 gf} 2.8 Releasing Force RF Min. 0.04N {4 gf} (reference value) OP ±0.1 10.3 15.9 Pretravel PT Max. 1.7 mm 11.6 ±0.8 19.8 +0.07 Overtravel OT Min. 1.0 mm 3 −0.05 Movement Differential MD Max. 0.4 mm +0.15 3.2 dia. −0.07 ±0.1 22.2 4 10.3 Operating Position OP 15.2±0.5 mm t=0.5 (7.5) 2.8 31.8 3-Solder/Terminal Note. The indicated reference values of RF are for ±0.8 39.3 cases where the lever weight is not applied to * Stainless-steel lever the plunger. ●Hinge Lever Models ±0.8 35.6 A +0.07 PT 4.3 3 dia. holes t=0.5 * −0.05 Model D2MV-1L-1C3 D2MV-1L-1C3 8.1 2.8 Operating D2MV-01L-1C3 D2MV-01L-1C3 characteristics 2.8 Operating Force OF Max. 0.29N {30 gf} OP ±0.1 10.3 15.9 Releasing Force RF Min. 0.02N {2 gf} (reference value) 11.6 ±0.8 19.8 +0.07 Pretravel PT Max. 3.3 mm 3 −0.05 +0.15 Overtravel OT Min. 2.1 mm 3.2 dia. −0.07 22.2±0.1 10.3 4 Movement Differential MD Max. 0.7 mm t=0.5 (7.5) 2.8 31.8 3-Solder/Terminal Operating Position OP 15.2±1.2 mm 39.3±0.8 Note. The indicated reference values of RF are for * Stainless-steel lever cases where the lever weight is not applied to the plunger. ●Long Hinge Lever Models 59.4±0.8 D2MV-1L111-1C3 Model D2MV-1L111-1C3 PT A +0.07 3 dia. holes 4.3 Operating −0.05 t=0.5 * 8.1 2.8 D2MV-01L111-1C3 D2MV-01L111-1C3 characteristics 2.8 Operating Force OF Max. 0.15N {15 gf} OP Releasing Force RF Min. 0.01N {1 gf} (reference value) ±0.1 10.3 15.9 11.6 19.8±0.8 Pretravel PT Max. 6.0 mm +0.07 3 −0.05 Overtravel OT Min. 4.0 mm +0.15 3.2 dia. −0.07 Movement Differential MD Max. 1.4 mm ±0.1 22.2 4 10.3 t=0.5 (7.5) 2.8 Operating Position OP 15.2±2.6 mm 31.8 3-Solder/Terminal ±0.8 39.3 Note. The indicated reference values of RF are for * Stainless-steel lever cases where the lever weight is not applied to the plunger. ●Simulated Roller Lever Models R3.5 Model D2MV-1L13-1C3 D2MV-1L13-1C3 A PT ±0.8 32.6 4.3 Operating +0.07 D2MV-01L13-1C3 2.8 3 dia. holes −0.05 D2MV-01L13-1C3 t=0.5 * 8.1 characteristics Operating Force OF Max. 0.29N {30 gf} 2.8 Releasing Force RF Min. 0.02N {2 gf} (reference value) OP ±0.1 10.3 15.9 Pretravel PT Max. 3.3 mm 11.6 ±0.8 19.8 Overtravel OT Min. 1.9 mm +0.07 3 −0.05 Movement Differential MD Max. 0.7 mm +0.15 3.2 dia. −0.07 22.2±0.1 10.3 Operating Position OP 18.7±1.2 mm 4 t=0.5 (7.5) 2.8 31.8 3-Solder/Terminal Note. The indicated reference values of RF are for 39.3±0.8 cases where the lever weight is not applied to * Stainless-steel lever the plunger. Note 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Note 2. The operating characteristics are for operation in the A direction ( ). 3 D2MV Miniature Basic Switch ●Short Hinge Roller Lever Models 4.8 dia.×4.8 *2 t=0.5 *1 D2MV-1L22-1C3 PT A 20.1 5.1 Model D2MV-1L22-1C3 Operating D2MV-01L22-1C3 8.1 D2MV-01L22-1C3 +0.07 characteristics 3 dia. holes −0.05 Operating Force OF Max. 0.49N {50 gf} 2.8 OP Releasing Force RF Min. 0.04N {4 gf} (reference value) ±0.1 10.3 15.9 11.6 19.8±0.8 Pretravel PT Max. 1.7 mm +0.07 3 Overtravel OT Min. 1.0 mm −0.05 +0.15 Movement Differential MD Max. 0.4 mm 3.2 dia. −0.07 ±0.1 22.2 4 10.3 t=0.5 Operating Position OP 20.7±0.6 mm (7.5) 2.8 31.8 3-Solder/Terminal Note. The indicated reference values of RF are for D ±0.8 39.3 * 1. Stainless-steel lever cases where the lever weight is not applied to 2 * 2. Polyacetal resin roller the plunger. M V ●Hinge Roller Lever Models 4.8 dia.×4.8 *2 PT A Model D2MV-1L2-1C3 D2MV-1L2-1C3 34.8±0.8 5.1 Operating D2MV-01L2-1C3 t=0.5 *1 8.1 D2MV-01L2-1C3 +0.07 characteristics 3 dia. holes −0.05 Operating Force OF Max. 0.29N {30 gf} 2.8 Releasing Force RF Min. 0.02N {2 gf} (reference value) OP ±0.1 10.3 15.9 11.6 Pretravel PT Max. 3.3 mm 19.8±0.8 +0.07 Overtravel OT Min. 2.1 mm 3 −0.05 Movement Differential MD Max. 0.7 mm +0.15 3.2 dia. −0.07 ±0.1 22.2 4 10.3 Operating Position OP 20.7±1.2 mm t=0.5 (7.5) 2.8 31.8 3-Solder/Terminal Note. The indicated reference values of RF are for ±0.8 39.3 cases where the lever weight is not applied to * 1. Stainless-steel lever * 2. Polyacetal resin roller the plunger. Note 1. Unless otherwise specified, a tolerance of ±0.4mm applies to all dimensions. Note 2. The operating characteristics are for operation in the A direction ( ). Precautions ★Please refer to "Basic Switches Common Precautions" for correct use. Cautions ●Handling ●Using Micro Loads Do not apply excessive shock. Doing so may cause damage to Using a model for ordinary loads to open or close the contact of the Switch's internal components because they designed for a a micro load circuit may result in faulty contact. Use models that small load. operate in the following range. However, even when using micro load models within the following operating range, if inrush current ●Soldering occurs when the contact is opened or closed, it may increase the Terminal connections contact wear and so decrease durability. Therefore, insert a Complete the soldering at the iron tip temperature between contact protection circuit where necessary. The minimum 250 to 350°C (60W) within 5 seconds, and do not apply any applicable load is the N-level reference value. This value external force for 1 minute after soldering. indicates the malfunction reference level for the reliability level of Apply minimum amount of flux required. It may result in 60% (λ60). contact failure once the flux penetrates into the internal part of (JIS C5003) the Switch. -6 The equation, λ60=0.5×10 / operations indicates that the 1 estimated malfunction rate is less than operations 2,000,000 with a reliability level of 60%. Correct Use ●Mounting 0.16 mA 5 mA 100 mA 30 Use M3 mounting screw with plane washers or spring washers to securely mount the Switch. Tighten the screws to a torque of 24 0.39 to 0.59 N·m {4 to 6 kgf·cm}. Normal load type Micro load type Operating Operating range ●Mounting Direction range D2MV-01 D2MV-1 For a Switch with an actuator, mount the Switch in a direction 12 where the actuator weight will not be applied to the Switch. Since the Switch is designed for a low operating force, its release force 5 1 mA 30 mA is low. Therefore, release failure may occur if unnecessary force 0 is applied to the Switch. 0.1 1 10 100 1,000 Current (mA) 4 Voltage (V) D2MV Miniature Basic Switch D 2 M V Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation ELECTRONIC AND MECHANICAL COMPONENTS COMPANY Contact: www.omron.com/ecb Cat. No. B018-E1-09 0812(0207)(O) 5