G2RL PCB Power Relay Low Profile Power Relay with 15.7 mm height, ideal for incorporation in miniature equipments • A wide variety of single pole, double pole, high-capacity (16 A) type and high-sensitivity type (250 mW) Relays are available. • Low profile; 15.7 mm max. in height. • Conforms to VDE (EN61810-1), UL508 and CSA22.2. • IEC/EN 60335-1 conformed. (-HA Model) • Satisfies ambient operating temperature requirement of 85°C and 105°C (-CV Model). • Clearance and creepage distance: 8 mm / 8 mm min. • Coil insulation system: Class F (UL1446). • G2RL-1A-E-ASI: TV3 Rating models available. RoHS Compliant ■Model Number Legend ■Application Examples G 2 • Home appliances G2RL-@@@-@-@-@-@ R —— — — — — — • OA equipments 1 2 3 4 5 6 7 L • Industrial machinery 1. Number of poles 5. Special Requirement 1: 1 pole None : Standard 2: 2 pole CV : 16 A, pinning 5 mm,: switching at 105°C 2. Contact Form 6. Market Code None : SPDT (1c) None : General purpose A : SPST-NO (1a) HA : Home Appliance according to IEC/EN60335-1 7. Contact material 3. Enclosure rating None : Standard (Ag-alloy, Cd free) None : Flux protection ASI : AgSnIn 4: Sealed 4. Classification None : Standard E : High-capacity H : High-sensitivity ■Ordering Information Terminal Shape Market Code Classification Contact form Enclosure rating Model Rated coil voltage Minimum packing unit Flux protection G2RL-1A SPST-NO (1a) Sealed G2RL-1A4 Flux protection G2RL-1 SPDT (1c) Sealed G2RL-14 Standard Flux protection G2RL-2A DPST-NO (2a) 5 VDC Sealed G2RL-2A4 12 VDC Flux protection G2RL-2 24 VDC DPDT (2c) General Sealed G2RL-24 48 VDC purpose G2RL-1A-E Flux protection SPST-NO (1a) G2RL-1A-E-ASI PCB terminals 20 pcs/tube Sealed G2RL-1A4-E High-capacity Flux protection G2RL-1-E SPDT (1c) Sealed G2RL-14-E G2RL-1A-E-CV SPST-NO (1a) G2RL-1A-H High-sensitivity SPDT (1c) G2RL-1-H 12 VDC DPST-NO (2a) Flux protection G2RL-2A-HA 24 VDC Standard Home DPDT (2c) G2RL-2-HA Appliance SPST-NO (1a) G2RL-1A-E-HA High-capacity SPDT (1c) G2RL-1-E-HA Note 1. When ordering, add the rated coil voltage to the model number. Example: G2RL-1A DC5 Rated coil voltage However, the notation of the coil voltage on the product case will be marked as @@VDC. Note 2. Place your order in tube (20 pcs/tube) units. Note 3. Contact your OMRON sales representative for sealed models. 1 G2RL PCB Power Relay ■Ratings ●Coil Item Must operate voltage Must release voltage Max. voltage Rated current Coil resistance Power consumption (V) (V) (V) (mA) (Ω) (mW) Rated voltage % of rated voltage 5 VDC 80.0 62.5 12 VDC 33.3 360 Approx. 400 Standard 70% max. 24 VDC 16.7 1,440 130% 10% min. 48 VDC 8.96 5,358 (at 85°C) Approx. 430 12 VDC 20.8 576 High- 75% max. Approx. 250 sensitivity 24 VDC 10.42 2,304 Note 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. Note 2. The operating characteristics are measured at a coil temperature of 23°C. Note 3. The “Max. voltage” is the maximum voltage that can be applied to the relay coil. ●Contacts Classification Standard type (resistive load) High-capacity type (resistive load) High-sensitivity type (resistive load) Item Model G2RL-1A G2RL-1 G2RL-2A G2RL-2 G2RL-1A-E (-CV, -ASI) G2RL-1-E G2RL-1A-H G2RL-1-H Contact type Single Contact material Ag-alloy (Cd free) 12 A at 250 VAC 8 A at 250 VAC 16 A at 250 VAC Rated load 10 A at 250 VAC (See note) 12 A at 24 VDC (See note) 8 A at 30 VDC (See note) 16 A at 24 VDC (See note) 8 A (70°C)/5 A (85°C) Rated carry current 12 A (See note) 16 A (See note) 10 A (See note) (See note) Max. switching voltage 440 VAC, 300 VDC G Max. switching current 12 A 8 A 16 A 10 A 2 R Failure rate (P level) 40 mA at 24 VDC L (reference value*) * This value was measured at a switching frequency of 120 operations/min. Note: Contact your OMRON representative for the ratings on sealed models. ■Characteristics Classification Standard type High-capacity type High-sensitivity type Item Number of poles 1-pole 2-pole 1-pole Contact resistance *1 100 mΩ max. Operate (set) time 15 ms max. Release (reset) time 5 ms max. Insulation resistance *2 1,000 MΩ min. Between coil and 5,000 VAC, 50/60 Hz for 1min contacts Between contacts Dielectric of the same 1,000 VAC, 50/60 Hz for 1min strength polarity Between contacts − 2,500 VAC, 50/60 Hz for 1min − of different polarity Impulse withstand voltage 10 kV (1.2 x 50 μs) Vibration Destruction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) resistance Malfunction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) 2 Shock Destruction 1,000 m/s 2 2 resistance Malfunction Energized: 100 m/s , De-energized: 100 m/s Mechanical 20,000,000 operations (at 18,000 operations/hr) G2RL-1(A)-E, G2RL-1A-E-ASI: 30,000 operations at 250 VAC, 16 A G2RL-1(A): G2RL-2(A): Durability Electrical *3 30,000 operations at 24 VDC, 16 A G2RL-1(A)-H: 50,000 operations at 250 VAC, 12 A 30,000 operations at 250 VAC, 8 A (resistive load) G2RL-1A-E-CV: 50,000 operations at 250 VAC, 10 A 30,000 operations at 24 VDC, 12 A 30,000 operations at 30 VDC, 8 A 50,000 operations at 250 VAC, 16 A at 105°C -40°C to 85°C (with no icing or condensation) Ambient operating temperature -40°C to 105°C (with no icing or condensation) by G2RL-1A-E-CV Ambient operating humidity 5% to 85% (with no icing or condensation) Weight Approx. 12 g Note. Values in the above table are the initial values at 23°C. *1. Measurement conditions: 5 VDC, 1 A, voltage drop method *2. Measurement conditions: Measured at the same points as the dielectric strength using a 500 VDC ohmmeter. *3. 1,800 operations per hour. 2 G2RL PCB Power Relay ■Engineering Data ●Maximum Switching Capacity G2RL-1A, G2RL-1 G2RL-1A-E, G2RL-1-E G2RL-2A, G2RL-2 50 50 50 AC resistive load AC resistive load AC resistive load 10 10 10 5 5 5 DC resistive DC resistive DC resistive load load load 1 1 1 0.5 0.5 0.5 0.1 0.1 0.1 0 5 10 20 30 50 100 500 1,000 0 5 10 20 30 50 100 500 1,000 0 5 10 20 30 50 100 500 1,000 Switching voltage (V) Switching voltage (V) Switching voltage (V) ●High-sensitivity type ●Ambient Temperature vs. Rated ●Ambient Temperature vs. Maximum G2RL-1A-H, G2RL-1-H Carry Current Coil Voltage 20 50 250 G2RL-1A-E, G2RL-1-E AC resistive load 16 200 G 15 10 G2RL-1A, G2RL-1 180 G2RL-1A-E-CV 2 5 R 12 150 DC resistive G2RL-1A-H, G2RL-1-H L 130 load 10 110 8 100 1 Other type G2RL-2A, G2RL-2 0.5 5 50 0.1 0 10 20 30 40 50 60 70 80 85 90 100 105 110 0 5 10 20 30 50 100 500 1,000 0 10 20 30 40 50 60 70 80 85 90 100 Ambient temperature (°C) Ambient temperature (°C) Switching voltage (V) Note. The maximum coil voltage refers to the maximum value in a varying range of operating power voltage, not a continuous voltage. ●Ambient Temperature vs. Must Operate and Must Release Voltages 100 Sample: Must operate voltage G2RL-14-E 24 VDC 90 Must release voltage Number of relays: 5 pcs 80 max. X 70 min. 60 50 40 max. 30 X min. 20 10 06 20 400 80 100 120 Ambient temperature (°C) 3 Must operate/must release voltage Switching current (A) Switching current (A) (percentage of rated voltage) (%) Rated Carry Current (A) Switching current (A) Maximum coil voltage (%) Switching current (A) G2RL PCB Power Relay ●Shock Malfunction G2RL-1 (A)-E G2RL-2 (A) Y Y 1,000 1,000 NO contact NO contact Sample: G2RL-14 12 VDC Sample: G2RL-24 12 VDC Number of Relays: 5 pcs Number of Relays: 5 pcs X' Z X' Z Test conditions: Shock is applied Test conditions: Shock is applied 1,000 1,000 1,000 1,000 in ±X, ±Y, and ±Z directions three in ±X, ±Y, and ±Z directions three times each with without energizing times each with without energizing 150 130 the Relays to check the number of the Relays to check the number of malfunctions. malfunctions. Requirement: None malfuction Requirement: None malfuction 2 2 1,000 1,000 1,000 100 m/s 1,000 100 m/s NC contact NC contact Z' X Z' X Shock direction Shock direction XX' XX' Y Y 1,000 Z 1,000 Z 2 2 Unit: m/s Unit: m/s Y' Y' Z' Z' Y' Y' ■Electrical Endurance Data (Reference Value) 8 A 250 VAC (cosφ=0.4) 200,000 operation min. (N.O.) G2RL-1-E 8 A 30 VDC (L/R=7 ms) 10,000 operation min. (N.O.) 5 A 250 VAC (cosφ=0.4) 150,000 operation min. (N.O.) G2RL-1 5 A 30 VDC (L/R=7 ms) 10,000 operation min. (N.O.) 8 A 250 VAC (cosφ=1) 30,000 operation min. G G2RL-2 8 A 30 VDC 10,000 operation min. 2 Pilot duty (A300), 250 VAC 250,000 operation min. R G2RL-1A-E Pilot duty (A300), 125 VAC 150,000 operation min. L Note. The results shown reflect values at ambient temperature 23°C. Electrical endurance will vary depending on the test conditions. Contact your OMRON representative if you require more detailed information for the electrical endurance under your test condition. ■Dimensions (Unit: mm) G2RL-1A, G2RL-1A4, G2RL-1A-H PCB Mounting Holes Terminal Arrangement/ (Bottom View) Internal Connections 3.5 (Bottom View) Four, 1.3-dia. holes 12.7 max. 29 max. (12.5)* (2.5) 1 3 (28.8)* 7.5 15.7 max. (15.5)* 5 4 (2.3) 20 (No coil polarity) 0.5 0.5 0.8 3.5 0.5 * Average value G2RL-1, G2RL-14, G2RL-1-H PCB Mounting Holes Terminal Arrangement/ (Bottom View) Internal Connections (Bottom View) 3.5 3.5 Five, 1.3-dia. holes 12.7 max. 29 max. (12.5)* (2.5) 1 2 3 (28.8)* 7.5 15.7 max. (15.5)* 5 4 (2.3) 20 (No coil polarity) 0.5 0.5 0.8 3.5 0.5 0.5 * Average value G2RL-1A-E (-HA), G2RL-1A4-E, G2RL-1A-E-CV, G2RL-1A-E-ASI PCB Mounting Holes Terminal Arrangement/ (Bottom View) Internal Connections 5 (Bottom View) Six, 1.3-dia. holes 12.7 max. (12.5)* 29 max. (2.5) 13 4 (28.8)* 7.5 15.7 max. (15.5)* 8 6 5 (2.3) 20 (No coil polarity) 3.5 0.5 0.5 0.8 0.5 * Average value 4 G2RL PCB Power Relay G2RL-1-E (-HA), G2RL-14-E PCB Mounting Holes Terminal Arrangement/ (Bottom View) Internal Connections (Bottom View) 5 5 Eight, 1.3-dia. holes 12.7 max. 29 max. (12.5)* (2.5) 123 4 (28.8)* 7.5 15.7 max. (15.5)* 8 75 6 (2.3) 20 (No coil polarity) 0.5 0.5 0.8 3.5 0.5 0.5 * Average value G2RL-2A (-HA), G2R-2A4 PCB Mounting Holes Terminal Arrangement/ (Bottom View) Internal Connections 5 (Bottom View) Six, 1.3-dia. holes 12.7 max. 29 max. (12.5)* (2.5) 13 4 (28.8)* 7.5 15.7 max. (15.5)* 8 6 5 (2.3) 20 (No coil polarity) 0.5 0.5 0.8 3.5 0.5 * Average value G2RL-2 (-HA), G2R-24 G PCB Mounting Holes Terminal Arrangement/ (Bottom View) Internal Connections 2 (Bottom View) R 5 5 Eight, 1.3-dia. holes 12.7 max. L (12.5)* 29 max. (2.5) 123 4 (28.8)* 7.5 15.7 max. (15.5)* 8 75 6 (2.3) 20 (No coil polarity) 3.5 0.5 0.5 0.8 0.5 0.5 * Average value ■Approved Standards • The approval rating values for overseas standards are different from the performance values determined individually. Confirm the values before use. UL Recognized: (File No. 41643) CSA Certified: (File No. LR31928) Number of test Model Contact form Coil ratings Contact ratings operations G2RL-1A SPST-NO (1a) 12 A, 250 VAC (General Use) 40°C 100,000 3 to 48 VDC G2RL-1 SPDT (1c) 12 A, 24 VDC (Resistive) 40°C 50,000 G2RL-1A-E (-HA) SPST-NO (1a) 16 A, 250 VAC (General Use) 40°C 100,000 3 to 48 VDC G2RL-1-E (-HA) SPDT (1c) 16 A, 24 VDC (Resistive) 40°C 50,000 16 A, 250 VAC (Resistive) 85°C 30,000 G2RL-1A-E-ASI SPST-NO (1a) 3 to 48 VDC TV-3 40°C 25,000 G2RL-1A-E-CV SPST-NO (1a) 3 to 48 VDC 16 A, 250 VAC (Resistive) 105°C 100,000 G2RL-1A-H SPST-NO (1a) 10 A, 250 VAC (General Use) 40°C 3 to 48 VDC 50,000 G2RL-1-H SPDT (1c) 10 A, 24 VDC (Resistive) 40°C G2RL-2A (-HA) DPST-NO (2a) 8 A, 277 VAC (General Use) 40°C 3 to 48 VDC 100,000 8 A, 30 VDC (Resistive) 40°C G2RL-2 (-HA) DPDT (2c) 5 G2RL PCB Power Relay EN/IEC, VDE Certified (Certificate No. 119650) Number of test Model Contact form Coil ratings Contact ratings operations 12 A, 250 VAC (cosφ=1) 85°C G2RL-1A SPST-NO (1a) 100,000 12 A, 24 VDC (L/R=0 ms) 85°C 3 to 48 VDC AC15: 3 A at 240 VAC at room temperature G2RL-1 SPDT (1c) 6,000 DC13: 2.5 A at 24 VDC, 50ms at room temperature 16 A, 250 VAC (cosφ=1) 85°C 30,000 G2RL-1A-E (-HA) SPST-NO (1a) 16 A, 24 VDC (L/R=0 ms) 85°C 15,000 3 to 48 VDC AC15: 3 A at 240 VAC (NO) at room temperature, G2RL-1-E (-HA) SPDT (1c) 1.5 A at 240V AC (NC) at room temperature 6,000 DC13: 2.5 A at 24 VDC (NO), 50ms at room temperature G2RL-1A-E-ASI SPST-NO (1a) 3 to 48 VDC 16 A, 250 VAC (cosφ=1) 85°C 30,000 G2RL-1A-E-CV SPST-NO (1a) 3 to 48 VDC 16 A, 250 VAC (cosφ=1) 105°C 100,000 10 A, 250 VAC (cosφ=1) 85°C 50,000 G2RL-1A-H SPST-NO (1a) 3 to 48 VDC 10 A, 250 VAC (cosφ=1) 40°C 100,000 G2RL-1-H SPDT (1c) 10 A, 24 VDC (L/R=0 ms) 85°C 50,000 8 A, 250 VAC (cosφ=1) 85°C 30,000 G2RL-2A (-HA) DPST-NO (2a) 8 A, 30 VDC (L/R=0 ms) 85°C 15,000 3 to 48 VDC AC15: 1.5 A at 240VAC at room temperature G2RL-2 (-HA) DPDT (2c) 6,000 DC13: 2 A at 30 VDC, 50ms at room temperature Creepage distance 8 mm min. Clearance distance 8 mm min. Insulation material group IIIa Type of insulation coil-contact circuit Reinforced open contact circuit Micro disconnection G 2 Rated Insulation voltage 250 V R Pollution degree 3 (Flux protection / Sealed) L Rated voltage system 250 V / 400 V (Flux protection) Over voltage category III Category of protection according to IEC 61810-1 RT II (Flux protection) / RT III (Sealed) Glow wire according to IEC 60335-1 GWT 750°C min. (IEC 60695-2-11) / GWFI 850°C min. (IEC 60695-2-12) Tracking Index of relay base PTI 250 V min. (housing parts) ■Precautions • Please refer to “PCB Relays Common Precautions” for correct use. ● Cleaning Correct Use • The G2RL model is flux-resistant with two sealing holes on the case. Thus, do not clean the Relay by boiling or soaking in ● Mounting Position Compared to G2R Model water. Consult your Omron sales representative for sealed • Although the G2RL model and the G2R model are both low type Relay. profile Relays, their characteristics such as switching capacity ● Using Relays in an Atmosphere Containing Corrosive are different. Be sure to check operation under the actual operating conditions before use. Gas • Do not use Relays in an atmosphere containing corrosive gas (sulfuric or organic gas).Otherwise, connection failure due to corrosion on the contact surface may lead to functional faults. Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. J117-E1-11 1116(0207)(O) 6