G5RL PCB Power Relay Low-profile Relay with Various Models • Low profile: 15.7 mm in height. Creepage distance 8mm between coil and contacts 10 kV Impulse withstand voltage Models with AC coil available. High-Inrush model available (Inrush peak currents up to 100 A) Low Noise models available (Approx. 10 to 20 dB less sound pressure than standard G5RL-Series Relays) TV8 Rating models available (TV8 for UL standard) RoHS Compliant ■Model Number Legend ■Application Examples GHousing equipments G5RL-@@-@-@ 5 Audio-visual products 12 3 4 R Office automation machines L 1. Number of poles 3. Classification Air-conditioners 1: 1-pole None: Standard Lighting E : High-capacity 2. Contact Form 4. Additional Models None: SPDT (1c) None: Standard A : SPST-NO (1a) HR: High-inrush LN: Low Noise TV8: TV8 rating ■Ordering Information Minimum Classification Terminal Shape Contact form Enclosure rating Model Rated coil voltage packing unit G5RL-1A-LN 5VDC, 12VDC, 24VDC Standard G5RL-1A-TV8 5VDC, 12VDC, 24VDC, 48VDC SPST-NO (1a) G5RL-1A-E-HR 5VDC, 12VDC, 24VDC, 48VDC G5RL-1A-E-LN 5VDC, 12VDC, 24VDC PCB terminals Flux protection 100 pcs/tray G5RL-1A-E-TV8 5VDC, 12VDC, 24VDC, 48VDC High-capacity 24VAC, 100VAC, 115VAC/120VAC, G5RL-1-E SPDT (1c) 200VAC, 230VAC/240VAC G5RL-1-E-HR 5VDC, 12VDC, 24VDC, 48VDC Note. When ordering, add the rated coil voltage to the model number. Example: G5RL-1A-LN DC5 Rated coil voltage However, the notation of the coil voltage on the product case as well as on the packing will be marked as @@ VDC. ■Ratings ●Coil Low Noise Models: G5RL-1A(-E)-LN Must operate voltage Must release voltage Max voltage Power Rated Voltage Rated current Coil resistance (V) (V) (V) consumption (VDC) (mA) (Ω) (mW) % of rated voltage 5 106 47.2 12 44.2 272 70% max. 10% min. 110% Approx. 530 24 22.1 1,086 Note 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. 2. Be sure to use a diode for surge absorption for the coil. 3. The operating characteristics are measured at a coil temperature of 23°C. 4. The “Max. voltage” is the maximum voltage that can be applied to the relay coil. 1 G5RL PCB Power Relay High-Inrush Models: G5RL-1(A)-E-HR, G5RL-1A(-E)-TV8 Must operate voltage Must release voltage Max. voltage Power Rated Voltage Rated current Coil resistance (V) (V) (V) consumption (VDC) (mA) (Ω) (mW) % of rated voltage 580 62.5 12 33.3 360 Approx. 400 70% max. 10% min. 130% 24 16.7 1,440 48 8.96 5,358 Approx. 430 Note 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. 2. The operating characteristics are measured at a coil temperature of 23°C. 3. The “Max. voltage” is the maximum voltage that can be applied to the relay coil. Models with AC Coil: G5RL-1-E Must operate voltage Must release voltage Max. voltage Rated current Rated current Rated Voltage Coil resistance Power consumption (V) (V) (V) at 50Hz at 60Hz (VAC) (Ω) (mW) (mA) (mA) % of rated voltage 24 31.3 28.3 443 100 7.5 6.88 8,220 115/120 5.85/6.25 5.35/5.70 11,600 75% max. 15% min. 110% Approx. 750 200 3.75 3.45 33,000 230/240 3.00/3.13 2.76/2.88 47,600 Note 1. The rated current tolerance is +15%/-20%. 2. The operating characteristics are measured at a coil temperature of 23°C. G 3. Coil resistances are provided as reference values. 5 4. The “Max. voltage” is the maximum voltage that can be applied to the relay coil. R L ●Contacts Low Noise Models: G5RL-1A(-E)-LN Resistive load Load Standard High-capacity Contact form SPST-NO (1a) Contact Type Single Contact material Ag Alloy 12 A at 250 VAC 16 A at 250 VAC Rated load 12 A at 24 VDC 16 A at 24 VDC Rated carry current 12 A 16 A Max. switching voltage 250 VAC, 24 VDC Max. switching current 12 A 16 A High-Inrush Models: G5RL-1(A)-E-HR, G5RL-1A(-E)-TV8 Resistive load Load Standard High-capacity Contact form SPST-NO (1a) SPST-NO (1a) SPDT (1c) Contact Type Single Contact material Ag Alloy 12 A at 250 VAC 16 A at 250 VAC 16 A at 250 VAC, 24VDC (NO) Rated load 12 A at 24 VDC 16 A at 24 VDC 5 A at 250 VAC, 24 VDC (NC) Rated carry current 12 A 16 A 16 A (NO), 5 A (NC) Max. switching voltage 250 VAC, 24 VDC Max. switching current 12 A 16 A 16 A (NO), 5 A (NC) Models with AC Coil: G5RL-1-E Resistive load Load High-capacity Contact form SPDT (1c) Contact Type Single Contact material Ag Alloy 16 A at 250 VAC, 24 VDC (NO) Rated load 5 A at 250 VAC, 24 VDC (NC) Rated carry current 16 A (NO), 5 A (NC) Max. switching voltage 250 VAC, 24 VDC Max. switching current 16 A (NO), 5 A (NC) 2 G5RL PCB Power Relay ■Characteristics ●Low Noise Models: G5RL-1A(-E)-LN Item Classification Standard High-capacity Contact resistance 100 mΩ max. Operate time 15 ms max. Release time 15 ms max. Insulation resistance 1,000 MΩ min. Between coil and contacts 6,000 VAC, 50/60 Hz for 1 min Dielectric strength Between contacts of the same polarity 1,000 VAC, 50/60 Hz for 1 min Impulse withstand voltage Between coil and contacts 10 kV (1.2 × 50 μs) Insulation distance Between coil and contacts Clearance: 8 mm, Creepage: 8 mm Destruction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Vibration resistance Malfunction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) 2 Destruction 1,000 m/s Shock resistance 2 Malfunction 100 m/s Mechanical 1,000,000 operation min. (at 18,000 operations/hr) Durability Electrical 100,000 operations min. (at 1,800 operations/hr) 50,000 operations min. (at 1,800 operations/hr) Failure rate (P level) (reference ) 100 mA at 5 VDC Ambient operating temperature -40°C to 85°C (with no icing or condensation) Ambient operating humidity 5% to 85% Weight Approx. 10 g Note 1. Values in the above table are initial values. 2. The contact resistance is measured with 1 A applied at 5 VDC using a fall-of-potential method. 3. The insulation resistance is measured between coil and contacts and between contacts of the same polarity at 500 VDC. 4. The release time is value with a diode attached. 5. Failure rate (P level) was measured at a switching frequency of 120 operations/min. ●High-Inrush Models: G5RL-1(A)-E-HR, G5RL-1A(-E)-TV8 G 5 Item Classification Standard High-capacity R Contact resistance 100 mΩ max. L Operate time 15 ms max. Release time 5 ms max. Insulation resistance 1,000 MΩ min. (at 500 VDC) Between coil and contacts 6,000 VAC, 50/60 Hz for 1 min Dielectric strength Between contacts of the same polarity 1,000 VAC, 50/60 Hz for 1 min Impulse withstand voltage Between coil and contacts 10 kV (1.2 × 50 μs) Insulation distance Between coil and contacts Clearance: 8 mm, Creepage: 8 mm Destruction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Vibration resistance Malfunction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) 2 Destruction 1,000 m/s Shock resistance 2 Malfunction 100 m/s Mechanical 10,000,000 operation min. (at 18,000 operations/hr) Durability Electrical 100,000 operations min. (at 1,800 operations/hr) 50,000 operations min. (at 1,800 operations/hr) Failure rate (P level) (reference ) 100 mA at 5 VDC Ambient operating temperature -40°C to 85°C (with no icing or condensation) Ambient operating humidity 5% to 85% Weight Approx. 10 g Note 1. Values in the above table are initial values. 2. The contact resistance is measured with 1 A applied at 5 VDC using voltage drop method. 3. The insulation resistance is measured between coil and contacts and between contacts of the same polarity at 500 VDC. 4. The resistive load ratings for NO contact apply when there is no load on NC contact. 5. Failure rate (P level) was measured at a switching frequency of 120 operations/min. ●Models with AC Coil: G5RL-1-E Item Classification High-capacity Contact resistance 100 mΩ max. Operate time 20 ms max. Release time 20 ms max. Insulation resistance 1,000 MΩ min. (at 500 VDC) Between coil and contacts 6,000 VAC, 50/60 Hz for 1 min Dielectric strength Between contacts of the same polarity 1,000 VAC, 50/60 Hz for 1 min Impulse withstand voltage Between coil and contacts 10 kV (1.2 × 50 μs) Insulation distance Between coil and contacts Clearance: 8 mm, Creepage: 8 mm Destruction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Vibration resistance Malfunction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) 2 Destruction 1,000 m/s Shock resistance 2 Malfunction 100 m/s Mechanical 10,000,000 operation min. (at 18,000 operations/hr) Durability Electrical 50,000 operations min. (at 720 operations/hr) Failure rate (P level) (reference ) 40 mA at 24 VDC Ambient operating temperature -40°C to 70°C (with no icing or condensation) Ambient operating humidity 5% to 85% Weight Approx. 10 g Note 1. Values in the above table are initial values. 2. The contact resistance is measured with 1 A applied at 5 VDC using voltage drop method. 3. The insulation resistance is measured between coil and contacts and between contacts of the same polarity at 500 VDC. 4. The resistive load ratings for NO contact apply when there is no load on NC contact. 5. Failure rate (P level) was measured at a switching frequency of 120 operations/min. 3 G5RL PCB Power Relay ■Engineering Data Low Noise Models: G5RL-1A(-E)-LN ●Maximum Switching Capacity ●Durability 100 10000 G5RL-1A-E-LN G5RL-1A-LN 1000 250 VAC resistive load 10 100 G5RL-1A-LN 10 G5RL-1A-E-LN 1 1 1 10 100 1000 0 2 4 6 8 10 12 14 16 18 Switching voltage (V) Switching current (A) ●Distribution of Sound Pressure 1. When Operating 2. When Releasing 50 50 Sample: G5RL-1A-LN 12 VDC Number of relays: 100 pcs Range:A weighted sound pressure level, 40 40 Fast, Max. hold G Device connected to coil: Diode 5 Testing environment:Room temperature and R 30 30 humidity L Background noise: Approx. 30 dB max. 15 cm 20 20 Relay Sponge Microphone 10 10 0 0 ~36 ~38 ~40 ~42 ~44 ~46 ~48 ~50 ~52 ~54 ~56 ~36 ~38 ~40 ~42 ~44 ~46 ~48 ~50 ~52 ~54 ~56 Sound pressure (dB) Sound pressure (dB) High-Inrush Models : G5RL-1(A)-E-HR, G5RL-1A(-E)-TV8 Models with AC Coil : G5RL-1-E ●Maximum Switching Capacity ●Durability 100 10000 G5RL-1A-E-HR G5RL-1A-TV8 G5RL-1A-E-TV8 1000 G5RL-1-E(-HR), (NO) 250 VAC resistive load 10 100 G5RL-1A-E-HR G5RL-1A-TV8 G5RL-1A-E-TV8 5 G5RL-1-E(-HR), (NO) G5RL-1-E(-HR), (NC) 10 1 1 1 10 100 1000 0 2 4 6 8 10 12 14 16 18 Switching voltage (V) Switching current (A) 4 Quantity Switching current (A) Switching current (A) 4 4 Durability (x10 operations) Durability (x10 operations) Quantity G5RL PCB Power Relay ■Dimensions (Unit: mm) G5RL-1A-LN PCB Mounting Holes G5RL-1A-TV8 (BOTTOM VIEW) Four, 1.3±0.1 dia. 7.5±0.1 29.0 max. 12.7 max. (28.8)* (12.5)* (2.3) 3.5±0.1 20±0.1 15.7 max. (15.5)* Terminal Arrangement/ 3.5 Internal Connections (BOTTOM VIEW) 3 0.43 1 1 �@0.5 0.33 3.5 7.5 5 4 20 * Average value (No coil polarity) G5RL-1A-E-LN PCB Mounting Holes G5RL-1A-E-HR (BOTTOM VIEW) G5RL-1A-E-TV8 Six, 1.3±0.1 dia. G 7.5±0.1 5 29.0 max. 12.7 max. (28.8)* (12.5)* R L (2.3) 5±0.1 20±0.1 15.7 max. (15.5)* Terminal Arrangement/ Internal Connections 3.5 (BOTTOM VIEW) 1 3 4 @0.5 0.43 1 0.33 5 7.5 6 5 20 8 * Average value (No coil polarity) G5RL-1-E PCB Mounting Holes (BOTTOM VIEW) G5RL-1-E-HR 5 ± 0.1 5 ± 0.1 Eight, 1.3 ± 0.1 dia. 29.0 max. 12.7 max. (28.8)* 7.5 ± 0.1 (12.5)* (2.3) 20 ± 0.1 15.7 max. (15.5)* Terminal Arrangement/ Internal Connections 3.5 (BOTTOM VIEW) 12 34 @0.5 0.43 0.43 1 5 5 7.5 8 7 65 0.33 20 * Average value (No coil polarity) 5 G5RL PCB Power Relay ■Approved Standards ● UL/C-UL Recognized (File No.E41643) Number of test Model Contact form Coil ratings Contact ratings operations 12 A, 250 VAC Resistive, 40°C 100,000 G5RL-1A-LN SPST-NO (1a) 5 to 24 VDC 12 A, 24 VDC Resistive, 40°C TV-5, 120 VAC, 40°C 25,000 16 A, 250 VAC Resistive, 40°C 50,000 G5RL-1A-E-LN SPST-NO (1a) 5 to 24 VDC 16 A, 24 VDC Resistive, 40°C TV-5, 120 VAC, 40°C 25,000 Note. CSA standards: Certified by C-UL. ● UL Recognized (File No.E41643) and CSA Certified (File No. LR31928) Number of test Model Contact form Coil ratings Contact ratings operations 12 A, 277 VAC General, 40°C 80,000 TV-8, 120 VAC, 40°C 25,000 G5RL-1A-TV8 SPST-NO(1a) 5 to 48 VDC A300 Pilot Duty, 720 VA, 240 VAC, 40°C 30,000 1/2 Hp, 120 VAC, 40°C 6,000 60 LRA/10 FLA, 250 VAC, 40°C 6,000 16 A, 277 VAC General, 40°C 50,000 TV-8, 120 VAC, 40°C 25,000 G5RL-1A-E-TV8 SPST-NO(1a) 5 to 48 VDC A300 Pilot Duty, 720 VA, 240 VAC, 40°C 30,000 1/2 Hp, 120 VAC, 40°C 6,000 60 LRA/10 FLA, 250 VAC, 40°C 6,000 16 A, 277 VAC General, 40°C 50,000 G G5RL-1(A)-E-HR SPST-NO (1a) 5 to 48 VDC TV-5, 120 VAC, 40°C 25,000 5 A300 Pilot Duty, 720 VA, 240 VAC, 40°C 30,000 R G5RL-1-E SPDT-NO (1a) 24 to 240 VAC 1/2 Hp, 120 VAC, 40°C 6,000 L (G5RL-1-E) 60 LRA/10 FLA, 250 VAC, 40°C 6,000 5 to 48 VDC 5 A, 250 VAC General, 40°C 50,000 SPDT-NC (1b) 24 to 240 VAC 5 A, 24 VDC Resistive, 40°C 50,000 (G5RL-1-E) ● VDE Certified (EN61810-1) (License No. 40007172) Number of test Model Contact form Coil ratings Contact ratings operations G5RL-1A-LN SPST-NO (1a) 5, 12, 24VDC 12 A, 250 VAC cosφ=1, 85°C 60,000 G5RL-1A-E-LN SPST-NO (1a) 5, 12, 24VDC 16 A, 250 VAC cosφ=1, 85°C 30,000 12 A, 250 VAC cosφ=1, 85°C 40,000 G5RL-1A-TV8 SPST-NO (1a) 5, 12, 24, 48 VDC 230 VAC 70 A (0-P) Steady 1 A (rms), 85°C 20,000 16 A, 250 VAC cosφ=1, 85°C 15,000 G5RL-1A-E-TV8 SPST-NO (1a) 5, 12, 24, 48 VDC 240 VAC 100 A (0-P) Steady 10 A (rms), 85°C 50,000 240 VAC 50 A (0-P) Steady 5 A (rms), 85°C 100,000 SPST-NO (1a) 16 A, 250 VAC cosφ=1, 85°C 15,000 G5RL-1(A)-E-HR 5, 12, 24, 48 VDC 240 VAC 100 A (0-P) Steady 10 A (rms), 85°C 50,000 SPDT-NO (1a) 240 VAC 50 A (0-P) Steady 5 A (rms), 85°C 100,000 24, 100, 115/120, 200, G5RL-1-E SPDT-NO (1a) 16 A, 250 VAC cosφ =1, 70°C 15,000 230/240 VAC (50 Hz) Creepage distance 8 mm min. Clearance distance 8 mm min. Insulation material group IIIa coil-contact circuit Reinforced Type of insulation open contact circuit Micro disconnection Rated Insulation voltage 250 V Pollution degree 3 (Flux protection) Rated voltage system 250 V Over voltage category III Category of protection according to IEC 61810-1 RT II (Flux protection) Tracking Index of relay base PTI 250 V min. (housing parts) 6 G5RL PCB Power Relay ■Precautions ●Please refer to “PCB Relays Common Precautions” for correct use. Correct Use ●Mounting • If the product is used in the following applications, consult your • When mounting a G5RL-LN Relay (Silent Relay) on a PCB, OMRON sales representative to check the necessary items use a diode for surge absorption for the coil. according to the specification sheets.Also make sure the ●Wiring of High-capacity Models (-E) product is used within the specified ratings and performance • High-capacity models (-E) have a structure that connects two ranges with an ample margin and implement safety measures, terminals from one contact. When designing the circuit, use such as designing a safety circuit, to minimize danger should both terminals. If you use only one terminal, the Relay may be the product fail. unable to satisfy specified performance. a. Outdoor use, uses involving potential chemical ●Others contamination or electrical interference. • Do not decrease coil voltage after operation and do not use a b. Nuclear energy control systems, combustion systems, pulse wave drive. railroad systems, aviation systems, medical equipment, ●Precautions for Correct Use safety equipment, and equipment that could present a risk • This product is not suitable for vehicles such as automobiles to human life or body. (including two-wheeled vehicles). c. Equipment requiring a high level of reliability, such as gas, water, or electrical supply systems. G 5 R L Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. · Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad · systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. K132-E1-10 1216(0307)(O) 7