- G5V-1 Low Signal Relay Ultra-miniature, Highly Sensitive SPDT Relay for Signal Circuits • Ultra-miniature at 12.5 × 7.5 × 10 mm (L × W × H). Wide switching power of 1 mA to 1 A. High sensitivity: 150 mW no minal coil power consumption. Fully-sealed construction offering environment resistance. Conforms to FCC Part 68 requi rements for coil to contacts. (1,500 V, 10 × 160 μs) Models for ambient temperatures up to 90°C added to series. RoHS Compliant ■Model Number Legend ■Application Examples 1. Number of Poles/Contact FormTelecommunication equipment G5V-@-@ —— 1: 1-pole/SPDT (1c)Audio-visual products 12 Security equipment 2. Classification GBuilding automation equipment None: Standard (Ambient operating temperature 70°C max.) 5 V T90: Ambient operating temperature 90°C max. 1 ■Ordering Information ■Standard Model Specifications Contact type: Single crossbar (Au-alloy + Ag) Enclosure Terminal Rated coil Minimum Classification Contact form Model rating Shape voltage packing unit Enclosure rating: Plastic sealed 3 VDC Terminal shape: PCB terminals 5 VDC 6 VDC Standard G5V-1 9 VDC Fully SPDT PCB 12 VDC 25 pcs/tube sealed (1c) terminals 24 VDC 5 VDC G5V-1-T90 G5V-1-T90 12 VDC 24 VDC Note: When ordering, add the rated coil voltage to the model number. Example: G5V-1 DC3 Rated coil voltage However, the notation of the coil voltage on the product case as well as on the packing will be marked as @@ VDC. ■Ratings ●Coil ●Contacts G5V-1 (Standard) Load Resistive load Item Must operate Must release Rated Coil Max. voltage Power Contact type Single crossbar voltage voltage Rated voltage current resistance (V) consumption (V) (V) Contact (mA) (Ω) (mW) Au-alloy + Ag % of rated voltage material 3 VDC 50 60 0.5 A at 125 VAC; Rated load 5 VDC 30 167 1 A at 24 VDC 6 VDC 25 240 200% at Rated carry 80% max. 10% min. Approx. 150 2 A 9 VDC 16.7 540 23°C current 12 VDC 12.5 960 Max. switching 125 VAC, 60 VDC 24 VDC 6.25 3,840 voltage Max. switching G5V-1-T90 1 A current Must operate Must release Rated Coil Max. voltage Power voltage voltage Rated voltage current resistance (V) consumption (V) (V) (mA) (Ω) (mW) % of rated voltage 5 VDC 30 167 200% at 12 VDC 12.5 960 70% max. 10% min. Approx. 150 23°C 24 VDC 6.25 3,840 Note 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. 2.The operating characteristics are measured at a coil temperature of 23°C. 3.The maximum voltage is the highest voltage that can be imposed on the relay coil. 4.G5V-1-2 types with a must operate voltage of 70% max. are available as special series products. 1 - G5V-1 Low Signal Relay ■Characteristics Contact resistance *1 100 mΩ max. Operate time 5 ms max. Release time 5 ms max. 1,000 MΩ min. (at 500 VDC between coil and contacts, Insulation resistance *2 at 250 VDC between contacts of same polarity.) Dielectric Between coil and contacts 1,000 VAC, 50/60 Hz for 1 min strength Between contacts of the same polarity 400 VAC, 50/60 Hz for 1 min Note: The values here are initial values. 10 to 55 to 10 Hz, 1.65 mm single amplitude Destruction *1. Measured with 10 mA at 1 VDC with a voltage drop (3.3 mm double amplitude) Vibration method. resistance 10 to 55 to 10 Hz, 1.65 mm single amplitude Malfunction *2. Measured with a 500 VDC megohmmeter between (3.3 mm double amplitude) coil and contacts and a 250 VDC megohmmeter 2 Shock Destruction 1,000 m/s between contacts with the same polarity applied to 2 resistance Malfunction 100 m/s the same parts as those used for checking the Mechanical 5,000,000 operations min. (at 36,000 operations/hr) dielectric strength. Durability 100,000 operations min. *3. This value was measured at a switching frequency Electrical (under rated load, at 1,800 operations/hr) of 120 operations/min and the criterion of contact Failure rate (P level) (reference value) *3 1 mA at 5 VDC resistance is 100 Ω. -40°C to 70°C (Standard), -40°C to 90°C (G5V-1-T90) This value may vary depending on the switching Ambient operating temperature (with no icing or condensation) frequency and operating environment. Always Ambient operating humidity 5% to 85% double-check relay suitability under actual operating Weight Approx. 2 g conditions. G 5 V 1 2 - G5V-1 Low Signal Relay ■Engineering Data ●Maximum Switching Capacity ●Durability ●Ambient Temperature vs. Maximum Coil Voltage 5 500 250 300 3 200 24 VDC resistive load G5V-1-T90 100 150 1 70 50 0.7 0.5 100 30 Standard 0.3 50 125 VAC 10 resistive load DC resistive load AC resistive 7 load 5 0 0.1 10 30 50 70 100 300 500 0 0.2 0.4 0.6 0.8 1.0 1.2 −40 −20 0 20 40 60 70 80 90 100 Switching voltage (V) Switching current (A) Ambient temperature (°C) Note: The maximum coil voltage refers to the maximum value in a varying range of operating power voltage, not a continuous voltage. ●Ambient Temperature vs. Must ●Shock Malfunction Operate or Must Release Voltage G5V-1 G5V-1-T90 100 100 Y G Sample: G5V-1 Sample: G5V-1-T90 1,000 Number of Relays: 10 pcs Number of Relays: 10 pcs 5 max. 800 V X max. 80 80 600 X Z − min. 1 X 1,000 1,000 400 min. 60 60 200 200 40 40 max. max. 400 De- X 1,000 1,000 − energized X Z' X' 600 min. min. 20 20 800 Shock direction XX' Energized Must operate voltage Must operate voltage 1,000 Must release voltage Must release voltage Y Y' 2 Z 0 0 Unit: m/s -60 -40 -20 0 20 40 60 80 100 −60 −40 −20 0 20 40 60 80 100 Sample: G5V-1 12 VDC Z' Y' Number of Relays: 10 pcs Ambient temperature (°C) Ambient temperature (°C) Test conditions: Shock is applied in ±X, ±Y, and ±Z directions three times each with and without energizing the Relays to check the number of contact malfunctions. ●Dial Pulse Test *1 ●Contact Reliability Test *1, *2 80 1,000 Sample: G5V-1 12 VDC NO contact 70 Must operate voltage Number of Relays: 10 pcs max. Test conditions: Resistive NC contact 60 500 load at 5 VDC 1 mA 400 50 min. Switching frequency: Must release voltage 300 max. 7,200 operations/h 40 30 200 min. 20 Sample: G5V-1 12 VDC 10 100 Number of Relays: 6 pcs max. 1,000 Test conditions: Contact load WJ-139 (with arc-killer) max. 500 50 Switching frequency: 20PPS max. 300 40 NO NC 30 100 contact contact min. min. 50 20 Contact resistance max. 30 min. min. 10 10 0 50 100 500 1,000 5,000 10,000 50,000 0 5 10 50 100 500 1,000 3 4 Operating frequency (×10 operations) Rotation (×10 turns) *1. The tests were conducted at an ambient temperature of 23°C. *2. The contact resistance data are periodically measured reference values and are not values from each monitoring operation. Contact resistance values will vary according to the switching frequency and operating environment, so be sure to check operation under the actual operating conditions before use. ●High-frequency Characteristics Test Conditions G5V-1 HR 8502A HR 8502A RF Network Transmission R reflection analyzer HP A test-set 8501A 50Ω Storage Terminator Note: The high-frequency characteristics data were measured using a dedicated circuit board and B normalizer actual values will vary depending on the usage conditions. Check the characteristics of the actual Terminals which were not being measured were terminated with 50 Ω. equipment being used. Measuring impedance: 50 Ω 3 On the basis of rated voltage (%) Contact resistance (mΩ) On the basis of rated voltage (%) Switching current (A) Contact resistance (mΩ) 4 On the basis of rated voltage (%) Durability (x10 operations) Maximum coil voltage (%) - G5V-1 Low Signal Relay ●High-frequency Characteristics ●High-frequency Characteristics ●High-frequency Characteristics (Isolation) *1, *2 (Insertion Loss) *1, *2 (Return Loss, V.SWR) *1, *2 (Average value (initial)) (Average value (initial)) (Average value (initial)) 0 0 0 1.4 Sample: G5V-1 Sample: G5V-1 Number of Relays: 5 pcs Number of Relays: 5 pcs 20 10 1.3 0.5 40 20 1.2 Between a-c 1.0 Return loss 60 30 1.1 Between b-c 1.5 80 40 1.0 V.SWR Sample: G5V-1 Number of Relays: 5 pcs Frequency (MHz) 2.0 100 50 1 3 5 10 30 50 100 1 3 5 10 30 50 100 1 3 5 10 30 50 100 Frequency (MHz) Frequency (MHz) Frequency (MHz) ●Must Operate and Must Release ●Distribution of Bounce Time *1 Time Distribution *1 30 30 Sample: G5V-1 12 VDC Sample: Must operate time Operating bounce time Number of Relays: 50 pcs G5V-1 12 VDC Must release time Number of Relays: Release bounce time 25 25 50 pcs 20 20 G 5 15 15 V *1. The tests were conducted at an ambient 1 temperature of 23°C. 10 10 *2. High-frequency characteristics depend on the PCB to which the Relay is mounted. 5 5 Always check these characteristics, including endurance, in the actual machine before use. 0 0.5 1 1.5 2 2.5 3 3.5 4 0 1 2 3 4 5 6 7 8 Time (ms) Time (ms) ■Dimensions PCB Mounting Holes Terminal Arrangement/ G5V-1 (Bottom View) Internal Connections 7.5 max. (Bottom View) 2.54 6-1 dia. holes (7.3)* 12.5 max. (12.3)* (1.11) 2.54 10 max. ±0.1 5.08 12 5 0.5 (9.9)* 10 9 6 3.5 (1.11) (No coil polarity) 2.54 7.62 0.5 0.5 (1.07) (1.07) 0.3 0.3 10.16±0.1 * Average value Note: indicate the product's directional marks. Note: Each value has a tolerance of ±0.3 mm. ■Approved Standards ■Precautions UL recognized: (File No. E41515)Please refer to “PCB Relays Common Precautions” for correct use. CSA certified: (File No. LR31928) Contact Number of test Model Coil ratings Contact ratings Correct Use form operations 1 A, 30 VDC at 40°C • Long-term Continuously ON Contacts SPDT 6,000 0.3 A, 110 VDC at 40°C G5V-1 3 to 24 VDC (1c) Using the Relay in a circuit where the Relay will be ON 0.5 A, 125 VAC at 40°C 100,000 continuously for long periods (without switching) can lead to 1 A, 30 VDC at 90°C 100,000 SPDT G5V-1-T90 5 to 24 VDC unstable contacts, because the heat generated by the coil itself (1c) 0.5 A, 125 VAC at 90°C 100,000 will affect the insulation, causing a film to develop on the contact surfaces. Be sure to use a fail-safe circuit design that provides protection against contact failure or coil burnout. Relay Handling When washing the product after soldering the Relay to a PCB, use a water-based solvent or alcohol-based solvent, and keep the solvent temperature to less than 40°C. Do not put the Relay in a cold cleaning bath immediately after soldering. 4 Number of contacts Isolation (dB) Number of contacts Insertion loss (dB) Return loss (dB) V.SWR - G5V-1 Low Signal Relay G 5 V 1 • Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. • Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. K048-E1-07 1216(0207)(O) 5