- G5V-2 Low Signal Relay General-purpose, Low-cost, Two-pole Relays for Signal Circults • General-purpose DIL terminal layout. Wide switching power of 10 μA to 2 A. Fully-sealed type Relays standardized with bifurcated crossbar contacts. Highly reliable in addition to its high environment resistance. Conforms to FCC Part 68 (impulse withstand voltage of 1,500 V for 10 x 160 µs between coil and contacts and between contacts of the same polarity). High dielectric strength at 1,000 VAC between coil and contacts, and 750 VAC between contacts of the same polarity. UL and CSA standard approved. RoHS Compliant ■Model Number Legend ■Application Examples 1. Number of Poles/ Contact form 2. ClassificationTelecommunication equipment G5V-@-@ —— 2: 2-pole/DPDT (2c) None: StandardSecurity equipment 12 H1: High-sensitivity G ■Ordering Information ■Characteristics 5 V Minimum Item Classification Standard High-sensitivity Enclosure Contact Terminal Rated coil Model packing Contact resistance *1 50 mΩ max. 100 mΩ max. rating form shape voltage 2 Classification unit Operate time 7 ms max. 3 VDC Release time 3 ms max. 5 VDC Insulation resistance *2 1,000 MΩ min. (at 500 VDC) 6 VDC Between coil and 1,000 VAC, 50/60 Hz for 1 min Standard G5V-2 9 VDC contacts 12 VDC Dielectric Between contacts 750 VAC, 50/60 Hz 500 VAC, 50/60 Hz for PCB Fully DPDT 25 24 VDC strength of the same polarity for 1 min 1min sealed (2c) pcs/tube terminals 48 VDC Between contacts 1,000 VAC, 50/60 Hz for 1 min of different polarity 5 VDC Between coil and 12 VDC High- 1,500 V (10 x 160 μs) contacts G5V-2-H1 sensitivity 24 VDC Impulse Between contacts withstand 1,500 V (10 x 160 μs) 48 VDC of the same polarity voltage Note: When ordering, add the rated coil voltage to the model number. Between contacts 1,500 V (10 x 160 μs) Example: G5V-2 DC3. of different polarity Rated coil voltage 10 to 55 to 10 Hz, 0.75 mm single amplitude Destruction (1.5 mm double amplitude) Vibration However, the notation of the coil voltage on the product case as well as resistance 10 to 55 to 10 Hz, 0.75 mm single amplitude on the packing will be marked as @@ VDC. Malfunction (1.5 mm double amplitude) 2 Destruction 1,000 m/s Shock resistance 2 2 Malfunction 200 m/s 100 m/s 15,000,000 operations min. Mechanical (at 36,000 operations/hr) AC: 100,000 operations Durability 100,000 operations min., DC: 300,000 Electrical min. (at 1,800 operations min. operations/hr) (at 1,800 operations/hr) Failure rate (P level) (reference 10 μA at 10 m VDC value) *3 -25°C to 65°C -25°C to 70°C Ambient operating temperature (with no icing or (with no icing or condensation) condensation) Ambient operating humidity 5% to 85% Weight Approx. 5 g Note: The above values are initial values. *1. The contact resistance was measured with 10 mA at 1 VDC with a voltage drop method. *2. The insulation resistance was measured with a 500 VDC megohmmeter applied to the same parts as those used for checking the dielectric strength. *3. This value was measured at a switching frequency of 120 operations/min and the criterion of contact resistance is 50 Ω. This value may vary depending on the switching frequency and operating environment. Always double-check relay suitability under actual operating conditions. 1 - G5V-2 Low Signal Relay ■Ratings ●Coil ●Contacts Must Must Classification Standard High-sensitivity Max. operate release Rated Coil Power Load Resistive load voltage Rated Classification current resistance voltage voltage consumption Contact type Bifurcated crossbar voltage (V) (V) (V) (mA) (Ω) (mW) Contact material Ag + Au-alloy % of rated voltage 0.5 A at 125 VAC; 0.5 A at 125 VAC; Rated load 3 VDC 166.7 18 2 A at 30 VDC 1 A at 24 VDC 5 VDC 100 50 Rated carry current 2 A 6 VDC 83.3 72 Max. switching voltage 125 VAC, 125 VDC 75% 5% 120% Approx. 500 Standard 9 VDC 55.6 162 Max. switching current 2 A 1 A max. min. (at 23°C) 12 VDC 41.7 288 24 VDC 20.8 1,152 48 VDC 12 4,000 Approx. 580 5 VDC 30 166.7 Approx. 150 180% 12 VDC 12.5 960 (at 23°C) High- 75% 5% 24 VDC 8.33 2,880 Approx. 200 sensitivity max. min. 150% 48 VDC 6.25 7,680 Approx. 300 (at 23°C) Note 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. 2.Operating characteristics are measured at a coil temperature of 23°C. 3. The maximum voltage is the highest voltage that can be imposed on the relay coil. ■Engineering Data G ●Maximum Switching Capacity ●Durability 5 Standard/G5V-2 High-sensitivity/G5V-2-H1 Standard/G5V-2 High-sensitivity/G5V-2-H1 V 5 100 5 100 2 24 VDC resistive load 3 50 50 30 VDC resistive load 2 AC resistive load 30 30 AC resistive load 1 1 125 VAC resistive load 0.7 10 10 0.5 0.5 DC resistive load 5 125 VAC resistive load 5 DC resistive load 0.3 3 3 0.2 0.1 0.1 1 1 0 10 30 50 100 300 500 0 1 2 3 0 10 30 50 70 125 300 500 0.5 1 1.5 Switching voltage (V) Switching current (A) Switching voltage (V) Switching current (A) ●Ambient Temperature vs. Maximum Coil Voltage Standard/G5V-2 High-sensitivity/G5V-2-H1 160 200 3 to 24 VDC 180 140 3 to 24 VDC 160 120 140 100 120 48 VDC 48 VDC 80 100 60 80 0 20 40 60 80 100 120 0 20 40 60 80 Ambient temperature (°C) Ambient temperature (°C) Note: The maximum coil voltage refers to the maximum value in a varying range of operating power voltage, not a continuous voltage. ●Ambient Temperature vs. Must Operate or Must Release Voltage ●Shock Malfunction Standard/G5V-2 High-sensitivity/G5V-2-H1 Standard/G5V-2 High-sensitivity/G5V-2-H1 100 100 Y Y 1,000 1,000 Sample: G5V-2 Sample: G5V-2-H1 Number of Relays: 10 pcs Number of Relays: 10 pcs max. 800 800 max. X 80 X 80 600 600 min. min. X X Z Z 1,000 1,000 1,000 1,000 400 400 200 200 60 60 200 200 max. X 40 40 De- De- 400 400 min. 1,000 1,000 max. 1,000 1,000 energized energized X Z' X' Z' X' 600 600 min. 800 800 20 20 Shock direction Shock direction X X' X X' Energized Energized 1,000 1,000 Must operate voltage Must operate voltage Y Y Y' Y' Must release voltage Must release voltage 2 Z 2 0 0 Z Unit: m/s Unit: m/s -60 -40 -20 0 20 40 60 80 100 120 -60 -40 -20 0 20 40 60 80 100 120 Sample: G5V-2 12 VDC Z' Sample: G5V-2-H1 12 VDC Z' Y' Y' Number of Relays: 10 pcs Number of Relays: 10 pcs Ambient temperature (°C) Ambient temperature (°C) Conditions: Shock is applied in ±X, ±Y, and ±Z directions three times each with and without energizing the Relays to check the number of contact malfunctions. 2 Switching current (A) Maximum coil voltage (%) On the basis of rated voltage (%) Maximum coil voltage (%) Switching current (A) On the basis of rated voltage (%) 4 Durability (x10 operations) 4 Durability (x10 operations) - G5V-2 Low Signal Relay ●Dial Pulse Test (with Must Operate and Must Release Voltage) *1 ●Dial Pulse Test ●Contact Reliability Test *1, *2 Standard/G5V-2 (Contact Resistance) *1 Standard/G5V-2 High-sensitivity/G5V-2-H1 100 1,000 1,000 1,000 Sample: G5V-2 Sample: G5V-2 Sample: G5V-2 Sample: G5V-2-H1 NO contact Number of Relays: 10 pcs Number of Relays: 10 pcs Number of Relays: 10 pcs Number of Relays: 10 pcs max. Test conditions: Contact load WJ-926 Test conditions: Contact NC contact Test conditions: 10 μA resistive load at 10 mVDC Test conditions: 10 μA resistive load at 10 mVDC 500 500 500 Switching frequency: 7,200 operations/h Switching frequency: 7,200 operations/h Switching frequency: 1,800 operations/h load WJ-926 80 Switching frequency: 300 300 300 1,800 operations/h Must operate voltage NO contact NO contact max. max. 60 max. NC contact NC contact min. 100 100 100 max. max. 40 max. 50 50 50 min. min. Must release voltage min. 30 30 30 min. 20 max. min. min. min. 10 10 10 0 0.3 0.5 1 3 5 10 30 50 100 300 0 0.3 0.5 1 3 5 10 30 50 100 300 0 5 10 50 100 500 1,000 0 5 10 50 100 500 1,000 3 4 3 4 Operating frequency (×10 operations) Operating frequency (×10 operations) Operating frequency (×10 operations) Operating frequency (×10 operations) *1. The tests were conducted at an ambient temperature of 23°C. *2. The contact resistance data are periodically measured reference values and are not values from each monitoring operation. Contact resistance values will vary according to the switching frequency and operating environment, so be sure to check operation under the actual operating conditions before use. ●High-frequency Characteristics Measurement Conditions G5V-2 HR 8502A HR 8502A RF Transmission Network R analyzer reflection HP G A test-set 8501A 50Ω 5 Storage Terminator B normalizer Note: The high-frequency characteristics data were measured using a dedicated circuit board and V actual values will vary depending on the usage conditions. Check the characteristics of the actual Terminals which were not being measured were terminated with 50 Ω. 2 equipment being used. Measuring impedance: 50 Ω ●High-frequency Characteristics ●High-frequency Characteristics ●High-frequency Characteristics (Isolation) *1, *2 (Insertion Loss) *1, *2 (Return Loss, V.SWR) *1, *2 (Average value (initial)) (Average value (initial)) (Average value (initial)) 0 0 0 1.5 Sample: G5V-2 Sample: G5V-2 Number of Relays: 5 pcs Number of Relays: 10 pcs 20 20 1.4 0.05 Between c-b V.SWR Between b-c 40 40 1.3 Between c-b 0.1 Between c-a 60 60 1.2 Between a-b Return loss Between c-a 0.15 80 80 1.1 Sample: G5V-2 Number of Relays: 5 pcs 100 0.2 100 1.0 0.5 1 3 5 10 30 50 100 300 500 0.5 1 3 5 10 30 50 100 0.5 1 3 5 10 30 50 100 300 500 Frequency (MHz) Frequency (MHz) Frequency (MHz) ●Must Operate and Must ●Distribution of Bounce ●Must Operate and Must ●Distribution of Bounce Release Time Distribution *1 Time *1 Release Time Distribution *1 Time *1 Standard/G5V-2 High-sensitivity/G5V-2-H1 100 40 60 80 Sample: G5V-2 12 VDC Sample: G5V-2 Sample: G5V-2-H1 Must operate time Operating bounce time Must operate time Sample: Operating bounce time Number of Relays: 50 pcs 12 VDC Number of Relays: 50 pcs G5V-2-H1 Must release time Number of Release bounce time Must release time Release bounce time Number of Relays: 50 pcs 80 Relays: 50 pcs 30 60 40 60 20 40 40 20 10 20 20 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 Time (ms) Time (ms) Time (ms) Time (ms) *1. The tests were conducted at an ambient temperature of 23°C. *2. High-frequency characteristics depend on the PCB to which the Relay is mounted. Always check these characteristics, including endurance, in the actual machine before use. 3 On the basis of rated voltage (%) Number of contacts Isolation (dB) Contact resistance (m ) Ω Number of contacts Insertion loss (dB) Contact resistance (m ) Ω Number of contacts Return loss (dB) Contact resistance (mΩ) Number of contacts V.SWR - G5V-2 Low Signal Relay ■Dimensions G5V-2 PCB Mounting Holes (Bottom View) Terminal Arrangement/ Tolerance: ±0.1 mm Internal Connections 10.1max. 20.5max. (9.9)* (Bottom View) 2.54 (20.3)* Eight, 1 dia. holes (1.2) 1 8 11.5max. 2.54 46 0.5 (11.4)* 7.62 11 16 13 9 (1.2) (No coil polarity) 0.4 0.3 7.62 5.08 5.08 3.5 0.5 7.62 (1.3) (1.3) * Average value Orientation marks are indicated as follows: Note: Each value has a tolerance of ±0.3 mm. ■Approved Standards ■Precautions Please refer to “PCB Relays Comm on Precautions” for correct use. UL recognized: (File No. E41515) CSA certified: (File No. LR31928) Correct Use Contact ratings Number of Contact Coil Model test • Long-term Continuously ON Contacts form ratings G5V-2 G5V-2-H1 operations Using the Relay in a circuit where the Relay will be ON 2 A, 30 VDC at 40°C 2 A, 24 VDC at 40°C continuously for long periods (without switching) can lead to DPDT 3 to 48 G5V-2 0.6 A, 110 VDC at 40°C 0.2 A, 110 VDC at 40°C 6,000 (2c) VDC unstable contacts because the heat generated by the coil itself 0.6 A, 125 VAC at 40°C 0.5 A, 125 VAC at 40°C will affect the insulation, causing a film to develop on the contact surfaces. Be sure to use a fail-safe circuit design that provides G 5 protection against contact failure or coil burnout. V Relay Handling 2 When washing the product after soldering the Relay to a PCB, use a water-based solvent or alcohol-based solvent, and keep the solvent temperature to less than 40°C. Do not put the Relay in a cold cleaning bath immediately after soldering. · Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. · Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. K046-E1-06 0316(0207)(O) 4