New Product Crimped MIL Connector Sockets for Discrete Wires XG5N/XG5N-U Crimped Sockets for Discrete Wires Join the MIL Connector Series • XG5N-U Sockets with OMRON’s unique lock enable one- hand insertion with a secure lock. Save up to 24% of the space required for the XG4A. ■ Conceptual Application Diagram Discrete wires XG5N-U XG5N XG4C XG4A ■ Ratings and Characteristics ■ Applicable Contacts and Wires 3 A/contact (with AWG22 wire) Applicable wires Rated current 2 A/contact (with AWG24 wire) Conductor construction Applicable AWG No. 1 A/contact (with AWG26 or AWG28 wire) Contacts (UL1007 twisted wires) (elements/element diameter (mm)) Rated voltage 250 VAC 22 17/0.16 Contact resistance 20 mΩ max. (at 20 mV, 100 mA max.) XG5W-0231 24 11/0.16 Insulation resistance 1,000 MΩ min. (at 500 V DC) 26 7/0.16 Withstand voltage 500 VAC for 60 s (leakage current: 1 mA max.) 24 11/0.16 Total insertion force No. of contacts × 1.96 N max. XG5W-0232 26 7/0.16 Individual pull-out force 0.29 N min. 28 7/0.127 Insertion durability 50 times Ambient operating −55 to 105°C (with no icing at low temperature) temperature ■ Materials and Finish Housing Fiber-glass reinforced PBT resin (UL94 V-2)/black Lock Levers POM resin (UL94 HB)/black Mating end Phosphor bronze/nickel base, gold plated (0.15 μm) Contacts Crimped Phosphor bronze/nickel base, tin plated (2.0 μm) section 1 XG5N/XG5N-U Crimped MIL Connector Sockets for Discrete Wires ■ Mating Sockets Plugs XG5N-U XG4C Discrete Box-type Wire Plugs Crimping Lock Levers Mates with Sockets Plugs XG5N XG4A XG4A XG4E XG4C XG8W Discrete 2-tier Plugs MIL Plugs IDC Plugs with Box-type Original Wire with Long Long Locks Plugs Plugs Crimping Locks XG4S Strain Reliefs Mates with ■ Dimensions (Unit: mm) XG5N-U (with Lock Levers Attached) (C) (16.4) (15.6) Dimension (mm) (D) No. of contacts A B C D 10 17.26 10.16 26.80 26.20 A 14 22.34 15.24 31.88 31.28 B 2.54 16 24.88 17.78 34.42 33.82 2.54 20 29.96 22.86 39.50 38.90 6.10 7.90 26 37.58 30.48 47.12 46.52 30 42.66 35.56 52.20 51.60 34 47.74 40.64 57.28 56.68 XG5N 40 55.36 48.26 64.90 64.30 50 68.06 60.96 77.60 77.00 60 80.76 73.66 90.30 89.70 14.4 64 85.84 78.74 95.38 94.78 Polarity guide Triangular mark A B 2.54 2.54 6.10 2 XG5N/XG5N-U Crimped MIL Connector Sockets for Discrete Wires ■ Ordering Information Appearance Socket and Lock Set Note: The Locks and Sockets are provided separately. Socket Housing Lock Levers *1 Crimp Contacts, Type 1 Crimp Contacts, Type 2 No. of No. of polarity Model Model Model Model Model contacts guides 0 XG5N-100-U XG5N-100 10 1 XG5N-101-U XG5N-101 14 1 XG5N-141-U XG5N-141 16 1 XG5N-161-U XG5N-161 XG5W-0231 XG5W-0232 20 1 XG5N-201-U XG5N-201 (loose contacts) (loose contacts) 26 1 XG5N-261-U XG5N-261 30 1 XG5N-301-U XG5N-301 34 1 XG5N-341-U XG5N-341 XG5U-0001 40 1 XG5N-401-U XG5N-401 1 XG5N-501-U XG5N-501 50 XG5W-0231-R *2 XG5W-0232-R *2 2 XG5N-502-U XG5N-502 (reel contacts) (reel contacts) 1 XG5N-601-U XG5N-601 60 2 XG5N-602-U XG5N602 1 XG5N-641-U XG5N-641 64 2 XG5N-642-U XG5N-642 *1. Each XG5N-@@@ Connector requires two Lock Levers. *2. Order the required number of reels (10,000 contacts). Note: The pitch between the two polarity guides on Connectors with 50, 60, or 64 contacts is 22.86 mm. ■ Specified Tools ● Manual Crimping Tool ● Automatic Applicator XY2B-7007 Use an Applicator that is manufactured by Japan Automatic Machine Co., Ltd. Contact information is provided below. Japan: Japan Automatic Machine Co., Ltd. TEL 03-3756-1434 China: Japan Automatic Machine Technology (Huizhou) Ltd. 6-1-B,Songshan Industrial Park, Huizhou Zhongkai Hi-Tech Model Industrial Development Zone, Huizhou,Guangdong,China XY2B-7007 TEL(86-752)2771-614 FAX(86-752)2771-619 South-eastern Asia: ● Contact Removal Tool Japan Automatic Machine Singapore Pte. Ltd. XY2E-0003 HB Centre 12 Tannery Road #04-02, Singapore 347722 TEL 65-6545-8140 FAX 65-6545-8141 USA, Europe: Toyojamco, Ltd. 8370 Burnahm Road Suite 200 EL Paso, TX 79907 USA TEL (915)595-8825 FAX (915)595-8794 Model Crimping Machine Strip Crimper XY2E-0003 Crimp Contacts, Type 1 Planned for the near *2 SCA-106700 *1 future. Crimp Contacts, Type 2 *1. Inquire for details. *2. This model number is for standard specifications. Inquire for other specifications. 3 XG5N/XG5N-U Crimped MIL Connector Sockets for Discrete Wires ■ Safety Precautions ● Crimping Method ● Attaching the Lock Levers Always use the specified Crimping Tool or Applicator to wire the Attach the holes in the Lock Levers to the protrusions on both crimped contacts. sides of the housing and make sure that they are set securely. Refer to the instruction sheet that is provided separately for details. ● Contact Insertion Method Confirm the orientation of the crimped contacts and then insert them all the way to the back of the Socket. After insertion, con- firm that the lances are securely set in the lance holes on the socket housing. Lance Lance hole ● Precautions for Correct Use When mating the Sockets with XG4C Box Plugs, always use the Before Insertion After Insertion (Set in Socket) XG5U-0001 Lock Levers. Otherwise the Connectors may become disconnected due to vibration or shock. ● Contact Replacement Method ● Storage To remove contacts that have been incorrectly inserted, always use the XY2E-0003 Contact Removal Tool. (1) Do not store the Sockets in locations subject to dust or high humidity. (1) Insert the end of the Removal Tool into the lance hole in the (2) Do not store the Sockets in locations close to sources of gas- ses such ammonia gas or sulfide gas. socket housing and press the lance all the way inside the socket housing. (2) While pressing in on the lance, pull out the Contact. (3) Insert a new Contact. Note: Do not use any Contacts that have been removed. Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. G023-E1-06 0816(0112) (O) 4