Raychem Data Bus Components Interconnection Hardware A Complete High-Performance System of Interconnection Hardware for MIL-STD-1553B Networks and Space Applications AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS Data Bus Components Interconnection Hardware for MIL-STD-1553B Networks and Space Applications Description Based on unique material technologies, the TE Connectivity (TE) family of data bus components offers innovative solutions to today’s aerospace, space, defense and marine data bus applications. Used in MIL-STD-1553B multiplexing applications, coupled with proven field experience, the Raychem data bus system provides high packaging density, weight savings, design flexibility, and high performance to 150˚C. Custom harnesses built to your drawing specifications are also available. Pre-tested, factory built harnesses provide quick, easy installation and eliminate unnecessary splices and connectors, reducing cost and increasing network reliability. MORE CHOICE • A wide selection of couplers such as micros, boxes, and ultra- lightweight versions • Low outgassing components for use in space • HARNWARE harness design software RUGGED RELIABILITY • Triax connectors and contacts with strain relief • One-piece triaxial contacts for MIL-DTL-38999 connectors COMPLETE SYSTEMS • Data bus cables and identification sleeves • Bus and stub terminators TE Components . . . TE Technology . . . TE Know-how . . . • Flexible cable splices AMP | AGASTAT | CII | HARTMAN | KILOVAC | MICRODOT | NANONICS | POLAMCO | Raychem | Rochester | DEUTSCH SEACON Phoenix | LL ROWE | Phoenix Optix | AFP | SEACON Get your product to market faster with a smarter, better solution. AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 2 Raychem Data Bus Components System Illustration Connectorized Spliced or In-Line System Components AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 3 Raychem Data Bus Components Ultra Lightweight In-Line Microcouplers 1- through 6-Stub Applications Building on over 20 years of experience and continuous improvement in data bus, including pioneering in-line microcouplers, TE offers a family of ultra lightweight in-line microcouplers, available in 1- through 6-stub configurations. These couplers offer the same high performance and reliability as TE’s current microcouplers, but their weight is further reduced. They are available in configurations up to 6-stub. There is no option with a mounting eyelet. Combined with Raychem 24 AWG data bus cables, these ultra light couplers allow designers to significantly reduce weight. They are also available assembled with other customer specified components into a complete factory-built and tested data bus harness. D-500-L4 5 W - X - YYY - ZZZ Lightweight In-Line Coupler Part Numbering BOOT 5 Without Mounting Eyelet DESIGN 5 Without Internal Terminator 6 Same as 5 but with Reverse Bus 7 With Internal Terminator 8 Same as 7 but with Reverse Bus NUMBER OF STUBS 1, 2, 3, 4, 5 or 6 CABLE TYPE 612 10612 (24 AWG Single Optimized Shield) 613 10613 (24 AWG Double Optimized Shield) 614 10614 (24 AWG EMP Hardened) STANDARD CABLE LENGTH 012 12 In (1 Ft) 078 78 In (6.5 Ft) 079 79 In (2 m) 120 120 In (10 Ft) 236 236 In (6 m) 240 240 In (20 Ft) Specifications/Approvals Series Military TE Connectivity D-500-L4XX MIL-STD-1553B D-6020 AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 4 Raychem Data Bus Components Ultra Lightweight In-Line Microcouplers 1- through 6-Stub Product Selection D-500-L455-X-YYY-ZZZ D-500-L456-X-YYY-ZZZ End View End View End View End View Left Side Right Side Left Side Right Side 1 Stub 1 Stub 2 Stub 2 Stub 3 Stub 3 Stub 4 Stub 4 Stub 5 Stub 5 Stub 6 Stub 6 Stub D-500-L457-X-YYY-ZZZ D-500-L458-X-YYY-ZZZ End View End View End View End View Right Side Left Side Right Side Left Side 1 Stub 1 Stub 2 Stub 2 Stub 3 Stub 3 Stub 4 Stub 4 Stub 5 Stub 5 Stub 6 Stub 6 Stub AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 5 Raychem Data Bus Components Microcouplers Compact, in-line, splice-terminated data bus microcouplers feature a lightweight design that meets the MIL-STD-1553B requirements for hardware configuration and performance. The low profile configuration enables avionics system designers to plan for optimum coupler locations. TE data bus microcouplers are qualified to TE Specification D-6020, European Specification EN3567, and are specified in the Air Force drawings listed in 8340707. Standard products are supplied with Raychem SPEC 55 data bus cables, including EMP-hardened versions. All of these products are available assembled with other components into a complete data bus harness without splices. EASY INSTALLATION • No connectors • Optional eyelet configurations for bulkhead mounting COMPACT • Very small size, light weight: 1 stub: 10 g (max.); 2 stub: 15 g (max.) (Lighter weight versions are available) • In-line profile to enable wire bundle mounting RUGGED RELIABILITY • Reliable solder termination of all components • Potted circuit elements for maximum durability and in-use reliability • Altitude immersion resistance ROBUST • Environmental sealing and 150°C temperature rating • 360° continuous low-impedance cable shield terminations • MTBF > 1,000,000 hours Specifications/Approvals Series Military TE Connectivity D-500-04XX MIL-STD-1553B D-6020 AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 6 Raychem Data Bus Components Data Bus Components D-500-04 X X - X - YYY ZZZ - MicroCoupler Part Numbering BOOT 5 Without Mounting Eyelet 6 With Mounting Eyelet DESIGN 5 Without Internal Terminator 6 Same as 5 but with Reverse Bus 7 With Internal Terminator 8 Same as 7 but with Reverse Bus NUMBER OF STUBS 1 or 2 CABLE TYPE 612 10612 (24 AWG Single Optimized Shield) 613 10613 (24 AWG Double Optimized Shield) 614 10614 (24 AWG EMP Hardened) STANDARD CABLE LENGTH 012 12 In (1 Ft) 078 78 In (6.5 Ft) 079 79 In (2 m) 120 120 In (10 Ft) 236 236 In (6 m) 240 240 In (20 Ft) In-Line Microcouplers: One and Two Stub Single Stub Double Stub D-500-0455-1-YYY-ZZZ D-500-0455-2-YYY-ZZZ D-500-0465-1-YYY-ZZZ D-500-0465-2-YYY-ZZZ D-500-0456-1-YYY-ZZZ D-500-0456-2-YYY-ZZZ D-500-0466-1-YYY-ZZZ D-500-0466-2-YYY-ZZZ D-500-0457-1-YYY-ZZZ D-500-0457-2-YYY-ZZZ D-500-0467-1-YYY-ZZZ D-500-0467-2-YYY-ZZZ D-500-0458-1-YYY-ZZZ D-500-0458-2-YYY-ZZZ D-500-0468-1-YYY-ZZZ D-500-0468-2-YYY-ZZZ Note: 1. Bus cable 2. Stub cable AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 7 Raychem Data Bus Components Data Bus Box Couplers 1- through 8-Stub Raychem data bus box couplers provide lightweight, robust coupler modules with connector versatility. Up to eight stub connectors can be arrayed on the “face” of the box coupler. The bus connectors can also be on the “face” or on the “side” of the box. Designed with Raychem D-621 series corrosion-resistant threaded or bayonet-type connectors, box couplers are qualified to TE Specification D-6021. Customized data bus box couplers are available upon request. Data Bus Box Couplers Part No. Coupler Type Threaded Bayonet A Bayonet B Bayonet C Face - 1 Stub D-500-0255-511-1 D-500-0255-513-1 D-500-0255-515-1 D-500-0255-517-1 Face - 2 Stub D-500-0255-521-1 D-500-0255-523-1 D-500-0255-525-1 D-500-0255-527-1 Face - 3 Stub D-500-0255-531-1 D-500-0255-533-1 D-500-0255-535-1 D-500-0255-537-1 Face - 4 Stub D-500-0255-541-1 D-500-0255-543-1 D-500-0255-545-1 D-500-0255-547-1 Face - 5 Stub D-500-0255-551-1 D-500-0255-553-1 D-500-0255-555-1 D-500-0255-557-1 Face - 6 Stub D-500-0255-561-1 D-500-0255-563-1 D-500-0255-565-1 D-500-0255-567-1 Face - 7 Stub D-500-0255-571-1 D-500-0255-573-1 D-500-0255-575-1 D-500-0255-577-1 Face - 8 Stub D-500-0255-581-1 D-500-0255-583-1 D-500-0255-585-1 D-500-0255-587-1 Side - 1 Stub D-500-0255-512-1 D-500-0255-513-2 D-500-0255-515-2 D-500-0255-517-2 Side - 2 Stub D-500-0255-522-1 D-500-0255-523-2 D-500-0255-525-2 D-500-0255-527-2 Side - 3 Stub D-500-0255-532-1 D-500-0255-533-2 D-500-0255-535-2 D-500-0255-537-2 Side - 4 Stub D-500-0255-542-1 D-500-0255-543-2 D-500-0255-545-2 D-500-0255-547-2 Side - 5 Stub D-500-0255-552-1 D-500-0255-553-2 D-500-0255-555-2 D-500-0255-557-2 Side - 6 Stub D-500-0255-562-1 D-500-0255-563-2 D-500-0255-565-2 D-500-0255-567-2 Side - 7 Stub D-500-0255-572-1 D-500-0255-573-2 D-500-0255-575-2 D-500-0255-577-2 Side - 8 Stub D-500-0255-582-1 D-500-0255-583-2 D-500-0255-585-2 D-500-0255-587-2 AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 8 Raychem Data Bus Components Data Bus Cables Raychem 55 data bus cables meet or exceed the performance requirements of MIL-STD-1553B. SPEC 55 insulation is a high-temperature, radiation-cross- linked, modified ETFE material that can be used in wire constructions rated up to 200°C. This insulation is qualified to SAE-AS22759/32-/35 and /41-/46. The cables are made with optimized shielding providing three standard levels of defined EMI/EMP protection. Other shielding options and cable constructions are available. PHYSICAL PROPERTIES • Light weight • Highly flexible • Rated up to 200°C • Flame resistant • Chemical resistant to all known aircraft fluids • Solder-iron resistant Product Selection Cable Type Part Description 24 AWG Single Optimized Shield 10612* 24 AWG Double Optimized Shield 10613* 24 AWG EMP Hardened 10614* 26 AWG Single Optimized Shield 7726D0664* * For part numbers and full descriptions, please contact TE. AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 9 Raychem Data Bus Components Data Bus Discrete Connectors Raychem D-621 and DK-621 series connectors are designed specifically for MIL-STD-1553B data bus applications. In addition to utilizing Raychem’s heat-shrink technology, the D-621 and DK-621 series connectors also feature: RUGGED RELIABILITY • Low voltage drop and high reliability due to precisely controlled solder terminations • 1000-hour salt spray resistance, rugged construction CONVENIENT • Light weight, built-in strain relief • Continuous 360° shield coverage EASY INSTALLATION • Low-skill assembly, low total installed cost • Fast termination time of 1 to 2 minutes • Installation Procedures: ES-61162 and ES-61420 VERSATILE • Inspectable solder terminations • Reworkable and repairable terminations • Removable pin or socket contacts COMPATIBLE • Termination with Raychem MIL SPEC and MIL-STD-1553B data bus cables, including EMP-hardened versions • Specification: D-6025 DK-621 - 04 - XX X X Connector Kit Part Numbering D-621 CONNECTOR, KITTED WITH ACCESSORIES BASIC CONNECTOR CONFIGURATIONS Threaded Styles 11 Plug 12 Jack Bayonet Styles 33 Plug, A Polarization 34 Jack, A Polarization 35 Plug, B Polarization 36 Jack, B Polarization 37 Plug, C Polarization 38 Jack, C Polarization 39 Plug, D Polarization 40 Jack, D Polarization POLARIZATION (BAYONET STYLES ONLY) (JACK VIEW) CONTACT (SUPPLIED IN DK-621 KITS ONLY) P Pin S Socket AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 10 Raychem Data Bus Components Triaxial Connectors 1553B Data Bus Cable Bayonet Connectors Mate with Panel Connector 77 Ohm Bus 3K Ohm Stub Thickness Connector Contact Reference Connector Terminator Terminator Polarity A Plug Pin DK-621-0433-1P DK-621-0434-1S D-621-0461(-L) D-621-0465(-L) Plug Socket DK-621-0433-1S DK-621-0434-1P D-621-0477(-L) D-621-0481(-L) Standard Jack Pin DK-621-0434-1P DK-621-0433-1S D-621-0469(-L) D-621-0473(-L) 2.4 mm max Jack Socket DK-621-0434-1S DK-621-0433-1P D-621-0453(-L) D-621-0457(-L) Long reach Jack Pin DK-621-0550-1P DK-621-0433-1S D-621-0469(-L) D-621-0473(-L) 12.5 mm max Jack Socket DK-621-0550-1S DK-621-0433-1P D-621-0453(-L) D-621-0457(-L) Polarity B Plug Pin DK-621-0435-2P DK-621-0436-2S D-621-0462(-L) D-621-0466(-L) Plug Socket DK-621-0435-2S DK-621-0436-2P D-621-0478(-L) D-621-0482(-L) Standard Jack Pin DK-621-0436-2P DK-621-0435-2S D-621-0470(-L) D-621-0474(-L) 2.4 mm max Jack Socket DK-621-0436-2S DK-621-0435-2P D-621-0454(-L) D-621-0458(-L) Long reach Jack Pin DK-621-0448-2P DK-621-0435-2S D-621-0470(-L) D-621-0467(-L) 12.5 mm max Jack Socket DK-621-0448-2S DK-621-0435-2P D-621-0454(-L) D-621-0483(-L) Polarity C Plug Pin DK-621-0437-3P DK-621-0438-3S D-621-0463(-L) D-621-0467(-L) Plug Socket DK-621-0437-3S DK-621-0438-3P D-621-0479(-L) D-621-0483(-L) Standard Jack Pin DK-621-0438-3P DK-621-0437-3S D-621-0471(-L) D-621-0475(-L) 2.4 mm max Jack Socket DK-621-0438-3S DK-621-0437-3P D-621-0455(-L) D-621-0459(-L) Long reach Jack Pin DK-621-0446-3P DK-621-0437-3S D-621-0471(-L) D-621-0475(-L) 12.5 mm max Jack Socket DK-621-0446-3S DK-621-0437-3P D-621-0455(-L) D-621-0459(-L) Polarity D Plug Pin DK-621-0439-4P DK-621-0440-4S D-621-0464(-L) D-621-0468(-L) Plug Socket DK-621-0439-4S DK-621-0440-4P D-621-0480(-L) D-621-0484(-L) Standard Jack Pin DK-621-0440-4P DK-621-0439-4S D-621-0472(-L) D-621-0460(-L) 2.4 mm max Jack Socket DK-621-0440-4S DK-621-0439-4P D-621-0456(-L) D-621-0476(-L) Long reach Jack Pin DK-621-0551-4P DK-621-0439-4S D-621-0472(-L) D-621-0460(-L) 12.5 mm max Jack Socket DK-621-0551-4S DK-621-0439-4P D-621-0456(-L) D-621-0476(-L) Threaded Connectors Polarity E Plug Pin DK-621-0411-P DK-621-0412-S D-621-0406(-L) D-621-0424(-L) Plug Socket DK-621-0411-S DK-621-0412-P D-621-0418(-L) D-621-0423(-L) Standard Jack Pin DK-621-0412-P DK-621-0411-S D-621-0415(-L) D-621-0407(-L) 2.4 mm max Jack Socket DK-621-0412-S DK-621-0411-P D-621-0413(-L) D-621-0417(-L) Long reach Jack Pin DK-621-0412-P DK-621-0411-S D-621-0415(-L) D-621-0407(-L) 12.5 mm max Jack Socket DK-621-0412-S DK-621-0411-P D-621-0413(-L) D-621-0417(-L) AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 11 Raychem Data Bus Components Triaxial Connectors and Terminators European NORME EN3716 for 1553B Data Bus Cables EN Connectors Mate with Panel Connector 77 Ohm Bus 3K Ohm Stub Thickness Connector Contact Reference Connector Terminator Terminator Plug Pin DK-3716-F101-TP DK-621-E102-TS D-621-E077-S D-621-E03K-S Plug Socket DK-3716-F101-TS DK-621-E102-TP D-621-E077-P D-621-E03K-P Plug Pin DK-3716-F201-TP DK-621-E202-TS D-621-E077-S D-621-E03K-S Plug Socket DK-3716-F201-TS DK-621-E202-TP D-621-E077-P D-621-E03K-P Jack Pin DK-3716-E102-TP DK-621-F101-TS D-621-F077-S D-621-F03K-S Standard Jack Socket DK-3716-E102-TS DK-621-F101-TP D-621-F077-P D-621-F03K-P 2.4 mm max Jack Pin DK-3716-E202-TP DK-621-F201-TS D-621-F077-S D-621-F03K-S Jack Socket DK-3716-E202-TS DK-621-F201-TP D-621-F077-P D-621-F03K-P Jack Pin DK-3716-E112-TP DK-621-F101-TS D-621-F077-S D-621-F03K-S Long reach Jack Socket DK-3716-E112-TS DK-621-F101-TP D-621-F077-P D-621-F03K-P 12.5 mm max Jack Pin DK-3716-E212-TP DK-621-F201-TS D-621-F077-S D-621-F03K-S Jack Socket DK-3716-E212-TS DK-621-F201-TP D-621-F077-P D-621-F03K-P Terminators Mate with Terminator Standard Long Reach Connector Contact Reference Connector Connector Plug Pin DK-3716-F077-P DK-3716-E102-TS DK-3716-E112K-TS 77 Ohm bus Plug Socket DK-3716-F077-S DK-3716-E102-TP DK-3716-E112K-TP terminator Jack Pin DK-3716-F077-P DK-3716-E201-TS Jack Socket DK-3716-F077-S DK-3716-E201-TP Plug Pin DK-3716-E03K-P DK-3716-E102-TS DK-3716-E112K-TS 3K Ohm stub Plug Socket DK-3716-E03K-S DK-3716-E102-TP DK-3716-E112K-TP terminator Jack Pin DK-3716-E03K-P DK-3716-E201-TS Jack Socket DK-3716-E03K-S DK-3716-E201-TP Available options include right-angle and lightweight connectors. For more information, contact TE. AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 12 Raychem Data Bus Components Accessories — Terminator and Connector and Compatibility Bayonet and Threaded Connectors Mate with Panal Thickness Connector Contact Terminator Reference Standard Connector Long Reach Connector Bayonet Connectors Polarity A Plug Pin D-621-0453(-L) DK-621-0434-1S DK-621-0550-1S Plug Socket D-621-0469(-L) DK-621-0434-1P DK-621-0550-1P 77 Ohm bus terminator Jack Pin D-621-0477(-L) DK-621-0433-1S — Jack Socket D-621-0461(-L) DK-621-0433-1P — Plug Pin D-621-0457(-L) DK-621-0434-1S DK-621-0550-1S Plug Socket D-621-0473(-L) DK-621-0434-1P DK-621-0550-1P 3K Ohm stub terminator Jack Pin D-621-0481(-L) DK-621-0433-1S — Jack Socket D-621-0465(-L) DK-621-0433-1P — Polarity B Plug Pin D-621-0454(-L) DK-621-0436-2S DK-621-0548-2S Plug Socket D-621-0470(-L) DK-621-0436-2P DK-621-0548-2P 77 Ohm bus terminator Jack Pin D-621-0478(-L) DK-621-0435-2S — Jack Socket D-621-0462(-L) DK-621-0435-2P — Plug Pin D-621-0458(-L) DK-621-0436-2S DK-621-0548-2S Plug Socket D-621-0474(-L) DK-621-0436-2P DK-621-0548-2P 3K Ohm stub terminator Jack Pin D-621-0482(-L) DK-621-0435-2S — Jack Socket D-621-0466(-L) DK-621-0435-2P — Polarity C Plug Pin D-621-0455(-L) DK-621-0438-3S DK-621-0546-3S Plug Socket D-621-0471(-L) DK-621-0438-3P DK-621-0546-3P 77 Ohm bus terminator Jack Pin D-621-0479(-L) DK-621-0437-3S — Jack Socket D-621-0463(-L) DK-621-0437-3P — Plug Pin D-621-0459(-L) DK-621-0438-3S DK-621-0546-3S Plug Socket D-621-0475(-L) DK-621-0438-3P DK-621-0546-3P 3K Ohm stub terminator Jack Pin D-621-0483(-L) DK-621-0437-3S — Jack Socket D-621-0467(-L) DK-621-0437-3P — Polarity D Plug Pin D-621-0456(-L) DK-621-0440-4S DK-621-0551-4S Plug Socket D-621-0472(-L) DK-621-0440-4P DK-621-0551-4P 77 Ohm bus terminator Jack Pin D-621-0480(-L) DK-621-0439-4S — Jack Socket D-621-0464(-L) DK-621-0439-4P — Plug Pin D-621-0460(-L) DK-621-0440-4S DK-621-0551-4S Plug Socket D-621-0476(-L) DK-621-0440-4P DK-621-0551-4P 3K Ohm stub terminator Jack Pin D-621-0468(-L) DK-621-0439-4S — Jack Socket D-621-0484(-L) DK-621-0439-4P — Threaded Connectors Plug Pin D-621-0413(-L) DK-621-0412-S DK-621-0512-S Plug Socket D-621-0415(-L) DK-621-0412-P DK-621-0512-P 77 Ohm bus terminator Jack Pin D-621-0418(-L) DK-621-0411-S — Jack Socket D-621-0406(-L) DK-621-0411-P — Plug Pin D-621-0417(-L) DK-621-0412-S DK-621-0512-S Plug Socket D-621-0407(-L) DK-621-0412-P DK-621-0512-P 3K Ohm stub terminator Jack Pin D-621-0423(-L) DK-621-0411-S — Jack Socket D-621-0424(-L) DK-621-0411-P — AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 13 Raychem Data Bus Components Triaxial Contacts MIL-DTL-38999 Type Now, both high-density packaging and full shield coverage are available with a simple, quick and reliable termination system. 24 AWG twisted-pair data bus cables are terminated to triaxial SolderTacts contacts, which fit size 8 cavities of MIL-DTL-38999, Series I, III, or IV connectors. Raychem triaxial 38999-type data bus contacts deliver the signals. EASY INSTALLATION • One-step termination, requiring only 1 to 2 minutes • No special termination tools needed • No requirements for special skills • Installation Procedures: ES-61231 and ES-612315 HIGH PERFORMANCE • Rugged construction • Low voltage drop and high reliability due to precisely controlled solder termination • Triaxial mating face for least susceptibility to damage RELIABLE • Reworkable and repairable terminations • Built-in strain relief • Continuous 360° shield coverage • Inspectable solder terminations Size 8 triaxial data bus contacts for MIL-DTL-38999 connectors have interfaces that comply with MIL-DTL-39029/90 and /91 to provide intermatability with crimp contacts. These contacts provide a fast and convenient method of implementing MIL-STD-1553B connections in MIL-STD-1760 applications. Specifications/Approvals Series TE Connectivity Size B D-6020 Product Selection Cable Type Pin Socket 10612 DK-602-0156-N-1 DK-602-0157-N-1 10613 DK-602-0156-N-2 DK-602-0157-N-2 10614 DK-602-0156-N-3 DK-602-0157-N-3 AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 14 Raychem Data Bus Components Data Bus Accessories TE manufactures all of the Raychem products needed to build a MIL-STD-1553B data bus network. In addition to the main components, the following accessory components that may be necessary to complete a data bus system are also available: • Bus and stub terminators spliced-in and connectorized (D-621 series) • Cable splice kits • EMI/environment-resistant connector caps • Braid terminators and strain relief tubing for rework applications D-621 Plug Spliced-in D-621 Jack Bus and Stub Terminators D-621 plug Splice-in D-621 jack Spliced-in 12” Cable 77-ohm 10612 cable D-500-0463-612 77-ohm 10613 cable D-500-0463-613 77-ohm 10614 cable D-500-0463-614 77-ohm 7724E2664 cable D-500-0463-E26 D-621 Series Plug Threaded Bayonet A Bayonet B Bayonet C Bayonet D 77-ohm pin contact D-621-0413 D-621-0453 D-621-0454 D-621-0455 D-621-0456 77-ohm socket contact D-621-0415 D-621-0469 D-621-0470 D-621-0471 D-621-0472 3000-ohm pin contact D-621-0417 D-621-0457 D-621-0458 D-621-0459 D-621-0476 3000-ohm socket contact D-621-0407 D-621-0473 D-621-0474 D-621-0475 D-621-0460 D-621 Series Jack Threaded Bayonet A Bayonet B Bayonet C Bayonet D 77-ohm pin contact D-621-0418 D-621-0477 D-621-0478 D-621-0479 D-621-0480 77-ohm socket contact D-621-0406 D-621-0461 D-621-0462 D-621-0463 D-621-0464 3000-ohm pin contact D-621-0423 D-621-0481 D-621-0482 D-621-0483 D-621-0484 3000-ohm socket contact D-621-0424 D-621-0465 D-621-0466 D-621-0467 D-621-0468 D-621 Series Lanyard Lanyard 7” — — — — Connector Caps D-621 Series Threaded Bayonet A Bayonet B Bayonet C Bayonet D Plug cap for jack connector D-600-0083 D-600-0068 D-600-0068 D-600-0068 D-600-0065 Supplied with 7” Lanyard Cable Splice Kits Cables Flexible Cable Splice Crimp Installation Procedure All data bus cables D-150-0708-5 RCPS-150-0 AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 15 Data Bus PCB Connectors for MIL-STD-1553B Networks Robust, Reliable PCB-Mount Data Bus Interface Advanced Performance for Military and Commercial Platforms MIL-STD-1553B data bus networks have over 30 years of time-tested reliability in aerospace, military, marine, and space applications. In addition to our line of cable connectors, cable, couplers, and terminators, TE Connectivity (TE) offers a printed circuit board-mounting triaxial jack for data bus applications. The data bus PCB jack, with socket contacts, is fully compatible with threaded data bus cable connectors. The four-leg mounting of ground leads offers robust mechanical and electrical connection to the PCB and helps withstand vibration and shock. ENVIRONMENTAL/MECHANICAL • Operating Temperature: -65°C to 125°C • Dielectric Strength: 900 VAC @ 60 Hz • Insulation Resistance: 5000 megohms min. • Current Rating: 3 A MATERIALS • Housing Body: Beryllium copper and brass, plated tin over nickel RUGGED RELIABILITY • Contact Insulation: Polyethersulfone • 500-hour salt spray resistance • Conductor: Tin-plated copper, 22 AWG, 0.027 diameter max. • Robust design for optimal electrical • Conductor Insulation: Cross-linked PVDF and mechanical performance • Ground Leads: Brass, plated tin over nickel • Threaded coupling for optimum SPECIFICATIONS/APPROVALS vibration and shock resistance Product Specification: D-6025 COMPATIBLE Qualification Test Report: ISTR-1408 • Mates with standard data bus cable Acceptance Test Report: ISTR-1365 plug connectors • Available with pin or socket contacts Part No. Mating Description Contact Connector Socket DK-621-0012-SM D-602-0127 DK-621-0011-P Assembly Pin Assembly DK-621-0012-PM D-602-0126 DK -621-0011-S AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 16 Raychem Data Bus Components Data Bus PCB Connectors for MIL-STD-1553B Networks AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 17 Space-Grade MIL-STD-1553B Data Bus Components A Complete System of Interconnection Hardware Description A complete system of interconnection hardware for MIL-STD-1553B networks. Complete collection of components include: • A wide selection of couplers such as micros, boxes, flat-packs, and ultra-lightweight versions • Data bus cables • Triax connectors and contacts with strain relief • One-piece triaxial contacts for MIL-DTL-38999 connectors • Bus and stub terminators • Low outgassing components for use in space • Cable identification sleeves • Harness design using HARNWARE software • Flexible cable splices APPLICATIONS • Used in MIL-STD-1553B multiplexing space applications • Flight control for: Launch Vehicles Satellites Human Spacecraft Cargo Spacecraft MORE CHOICE Deep Space Probes • Complete line of space-qualified SPECIFICATION MIL-STD-1553B components Meets TE Specification D-6022 for space-grade data bus components. • Wide selection of couplers • Design flexibility RUGGED RELIABILITY • High packaging density and weight savings • Low outgassing levels that meet NASA requirements • Rugged construction COMPLETE HARNESS SYSTEMS • Factory-built harnesses eliminate unnecessary splices and connectors • Pre-tested to customer requirements and ready for installation • Reduced cost and increased network reliability AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 18 Raychem Data Bus Components Space-Grade MIL-STD-1553B Data Bus Components Components In-Line Couplers and Terminators • Tin/nickel-plated metallic parts • Baked silicone rubber components • Low outgassing tubing • D-500-94XX-X-XXX series for couplers • D-500-9463-XXX series for terminators Threaded Triaxial Connectors • Tin/nickel-plated metallic parts • DK-621-0911P • Baked silicone rubber components • DK-621-0911S • Low outgassing tubing • DK-621-0912P • DK-621-0912S Bayonet Triaxial Connectors “A” Polarization “B” Polarization • Tin/nickel-plated metallic parts • DK-621-0933-1P or S • DK-621-0935-2P or S • Baked silicone rubber components • DK-621-0934-1P or S • DK-621-0936-2P or S • Low outgassing tubing “C” Polarization “D” Polarization • DK-621-0937-3P or S • DK-621-0939-4P or S • DK-621-0938-3P or S • DK-621-0940-4P or S Splice Kits • Flux-coated, solder-impregnated • DK-150-9708-5 copper shield braid encased in a transparent heat-shrinkable insulation sleeve provides a controlled soldering process, encapsulation, inspectability, strain relief and insulation Standard Space Cables Optimized Single Shield • Single- or double-braid shield—with • S16 = 7724S1664-9 • S1L = 7724S1LL4 LF* optional mumetal layer for EMP EMP Hardened Optimized Double Shield hardening—and radiation crosslinked ETFE insulation and jacket for • S86 = 7724S8664-9 • S36 = 7724S3664-9 low outgassing • S8L = 7724S8LL4-9 LF • S3L = 7724S3LL4 LF *LF = Low Fluoride Demateable Terminators • Available with and without lanyard • DK-621-0937 • DK-621-0933 • DK-621-0938 • DK-621-0934 • DK-621-0939 • DK-621-0935 • DK-621-0940 • DK-621-0936 TE also manufactures complete harnesses to customer specifications and print. AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 19 Raychem Data Bus Components Space-Grade MIL-STD-1553B Data Bus Components D-500-94 W W - X - YYY ZZZ Space-Grade In-Line Coupler Part Numbering STYLE 5 Without Mounting Eyelet 6 With Mounting Eyelet DESIGN 5 Without Internal Terminator 6 Same as 5 but with Reverse Bus 7 With Internal Terminator 8 Same as 7 but with Reverse Bus NUMBER OF STUBS 1, 2, 3, or 4 CABLE TYPE 41L 7724S1LL4 (24 AWG Single Optimized Shield) 43L 7724S3LL4 (24 AWG Double Optimized Shield) 48L 7724S8LL4 (24 AWG EMP Hardened) CABLE LENGTH 012 12 In (1 Ft) 078 78 In (6.5 Ft) 079 79 In (2 m) 120 120 In (10 Ft) 236 236 In (6 m) 240 240 In (20 Ft) AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 20 Raychem Data Bus Components Space-Grade MIL-STD-1553B Data Bus Components DK-621 - 09 XX - X X Space-Grade Connectors Part Numbering D-621 CONNECTOR, KITTED WITH ACCESSORIES BASIC CONNECTOR CONFIGURATIONS Threaded Styles 11 Plug 12 Jack Bayonet Styles 33 Plug, A Polarization 34 Jack, A Polarization 35 Plug, B Polarization 36 Jack, B Polarization 37 Plug, C Polarization 38 Jack, C Polarization 39 Plug, D Polarization 40 Jack, D Polarization POLARIZATION (BAYONET STYLES ONLY) (JACK VIEW) CONTACT (INSTALLED, DK-621 KITS ONLY) P Pin* S Socket* *May be ordered separately as D-602-0126 (pin) and D-602-0127 (socket) D-500-9463- ZZZ Space-Grade Terminators Part Numbering CABLE TYPE 41L 7724S1LL4 (24 AWG Single Optimized Shield) 43L 7724S3LL4 (24 AWG Double Optimized Shield) 48L 7724S8LL4 (24 AWG EMP Hardened) Space-Grade Splice Kit: D-150-9708-5 AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 21 Raychem Data Bus Components Customer-Specified Harness Assemblies and HARNWARE Harness Design Software TE supplies complete Raychem brand data bus networks in accordance with customer harness drawings, with any customer-specified cables and/or connectors. Using factory-built harnesses eliminates unnecessary splices and connectors, reducing the cost and increasing the reliability of the networks. Factory built harnesses are pre-tested and ready for installation. HARNWARE Harness Design Software allows designers to draw a data bus harness in a matter of minutes, while selecting TE or others’ components; a bill of materials is automatically generated. AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 22 WHEEL BAY Raychem Data Bus Components Sample Drawing 10 12 2 D-600-XXXX ISSUE x NOSE LOT N˚ XXXX 1 12 4 1 3 1 NOSE Raychem Raychem DATA BUS COUPLER DATA BUS COUPLER 2 5 12 11 6 2 12 2 12 8 12 CMC 1 7 9 CMC 2 STBD Parts List Item Description Part No. Spec/Remarks Qty Unit 1 Data Bus Cable 10613-9 TE 5.3 M 2 Data Bus Cable 10613-96 TE 7 M 3 Data Bus Coupler D-500-0455-1 TE 1 Pc 4 Data Bus Coupler D-500-0455-2 TE 1 Pc 5 Data Bus Coupler D-500-0457-1 TE 1 Pc 6 Data Bus Terminator D-621-0469-L TE 1 Pc 7 Data Bus Contact DK-602-0156-N-2 TE 1 Pc 8 Data Bus Contact DK-602-0157-N-2 TE 1 Pc 9 Data Bus Connector DK-621-0411-P TE 1 Pc 10 Data Bus Connector DK-621-0412-P TE 1 Pc 11 Data Bus Connector DK-621-0434-1P TE 1 Pc 12 Market Sleeve TMS-SCE-3/16-2.0-9 TE 6 Pc AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS PAGE 23 STBD CMC1 CMC2 Raychem DATA BUS COUPLER LET’S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit www.te.com to chat with a Product Information Specialist. Technical Support te.com/support-center North America +1 800 522 6752 Asia Pacific +86 400 820 6015 North America (Toll) +1 717 986 7777 Japan +81 044 844 8180 EMEA/South Africa +800 0440 5100 Australia +61 2 9554 2695 EMEA (Toll) +31 73 624 6999 New Zealand +64 (0) 9 634 4580 India (Toll-Free) +800 440 5100 te.com/databus AMP, AGASTAT, CII, DEUTSCH, HARNWARE, HARTMAN, KILOVAC, LL Rowe, MICRODOT, MiniSeal, NANONICS, POLAMCO, Raychem, SEACON, SolderShield, SolderTacts, SPEC 55, TE, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. © 2017 TE Connectivity Ltd. family of companies All Rights Reserved. 1773030  03/17    AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS