Automotive Relays Plug-in Mini ISO Relays Power Relay F4 ■ Pin assignment similar to ISO 7588 part 1 ■ Plug-in or PCB terminals Customized versions on request – 24VDC versions with contact gap >0.8mm – 48VDC version on request – Integrated components (e.g. resistor, diode) – Customized marking/color – Special covers (e.g. notches, release features, brackets) – Various contact arrangements and materials – For latching (bistable) version refer to Power Relay F7 A Latching or Mini Relay Latching – For shrouded/weatherproof dust cover versions refer to F134co_fcw1 Shrouded Power Relay F4 A and F4 Typical applications Cross carline up to 40A for example: ABS control, blower fans, car alarm, cooling fan, Electric Power Steering, energy management, engine control, fuel pump, heated front screen, lamps: front, rear, fog light, main switch/ supply relay, valves, wiper control. Contact Data Contact arrangement 1 form A, 1 NO/1 NO (2x87) 1 form U, 2 NO 1 form C, 1 CO Contact gap >0.8mm >0.8mm 1) Rated voltage 12VDC 24VDC 12VDC 24VDC 24VDC 12VDC 24VDC 24VDC Limiting continuous current NO NO NO NO NO NO/NC NO/NC NO/NC 23°C 60A 60A 2x32A 2x32A 2x32A 60/45A 60/45A 60/45 85°C 40A 40A 2x25A 2x25A 2x25A 40/30A 40/30A 40/30A 125°C 17A 17A 2x11A 2x11A 2x11A 17/12A 17/12A 17/12A 2) Limiting making current NO/NC 120A 120A 2x100A 2x100A 2x100A 120/45A 120/45A 120/45A Limiting breaking current NO/NC 60A 20A 2x40A 2x15A 2x30A 60/40A 20/15A 30/20 Limiting short-time current 3) overload current, ISO 8820-3 : 1.35 x 40A, 1800s 1.35 x 40A, 1800s 1.35 x 40A, 1800s 2.00 x 40A, 5s 2.00 x 40A, 5s 2.00 x 40A, 5s 3.50 x 40A, 0.5s 3.50 x 40A, 0.5s 3.50 x 40A, 0.5s 6.00 x 40A, 0.1s 6.00 x 40A, 0.1s 6.00 x 40A, 0.1s Jump start test ISO 16750-1 24VDC for 5min conducting nominal curr ent at 23°C Contact material silver based 4) Min. recommended contact load 1A at 5VDC Initial voltage drop NO contact at 10A, typ./max. 15/200mV 15/200mV 2x15/200mV 2x15/200mV 2x15/200mV 15/200mV 15/200mV 15/200mV NC contact at 10A, typ./max. 20/250mV 20/250mV 20/250mV Frequency of operation at nominal load 6 ops./min (0.1Hz) 5) Operate/release time typ. 7/2ms 6) Electrical endurance 5 5 5 5 5 5 5 5 resistive load, NO contact >2x10 ops. >1x10 ops. >2x10 ops. >1x10 ops. >1x10 ops. >2x10 ops. >1x10 ops. >1x10 ops. 40A, 14VDC 20A, 28VDC 2x25A, 14VDC 2x15A, 28VDC 2x20A, 28VDC 40A, 14VDC 20A, 28 VDC 30A, 28 VDC 5 resistive load, NC contact >5x10 ops. 10A, 28 VDC Mechanical endurance 6 DC coil >1x10 ops. 1) Special high performance 24VDC version with contact gap >0.8mm. 2) The values apply to a resistive or inductive load with suitable spark suppression and at maximum 14VDC for 12VDC or 28VDC for 24VDC load voltages. For a load current duration of maximum 3s for a make/break ratio of 1:10. 3) Current and time are compatible with circuit protection by a typical automotive fuse. Relay will make, carry and break the specified current. 4) See chapter Diagnostics of Relays in our Application Notes or consult the internet at http://relays.te.com/appnotes/ 5) For unsuppressed relay coil. Any parallel device to the coil will increase the release time. 6) Electrical endurance data is not valid for diode versions. Any diode or pn-junction parallel to the coil (internal or external) will significantly decrease the electrical lifetime, especially when used for inductive loads. 1 12-2017, Rev. 1217 Datasheets and product specification ac- Datasheets and product data is subject to the Datasheets, product data, ‘Definitions’ sec- www.te.com cording to IEC 61810-1 and to be used only terms of the disclaimer and all chapters of tion, application notes and all specifications © 2017 TE Connectivity. together with the ‘Definitions’ section. the ‘Definitions’ section, available at are subject to change. http://relays.te.com/definitions Automotive Relays Plug-in Mini ISO Relays Power Relay F4 (Continued) Max. load DC breaking capacity Insulation Data Initial dielectric strength between open contacts 500V rms between contact and coil 500V rms between adjacent contacts 500V rms Load dump test ISO 7637-1 (12VDC), test pulse 5 Vs=+86.5VDC ISO 7637-2 (24VDC), test pulse 5 Vs=+200VDC Other Data EU RoHS/ELV compliance compliant Ambient temperature DC coil -40 to +125°C 8) Protection to heat and fire UL94-HB or better Climatic cycling with condensation EN ISO 6988 6 cycles, storage 8/16h Temperature cycling IEC 60068-2-14, Nb 10 cycles, -40/+85°C (5°C/min) Damp heat cyclic IEC 60068-2-30, Db, Variant 1 6 cycles, upper air temp. 55°C Load limit curve 1: arc extinguishes during transit time (CO contact). Damp heat constant Load limit curve 2: safe shutdown, no stationary arc (NO contact). IEC 60068-2-3, Ca 56 days Load limit curves measured with low inductive resistors verified for 1000 switching events. Category of environmental protection, IEC 61810 RTI – dustproof Degree of protection, IEC 60529 IP54 (dustproof) Corrosive gas 3 3 IEC 60068-2-42 10±2cm /m SO , 10 days 2 3 3 Coil Data IEC 60068-2-43 1±0.3cm /m H S, 10 days 2 Rated coil voltage 12/24VDC Vibration resistance (functional) 9) IEC 60068-2-6 (sine sweep) 10 to 500Hz > 5g Coil versions, DC coil Shock resistance (functional) 9) Coil Rated Operate Release Coil Rated coil IEC 60068-2-27 (half sine) 11ms >20g 7) 7) code voltage voltage voltage resistance power Drop test, free fall VDC VDC VDC Ω±10% W IEC 60068-2-32 1m onto concrete 052 12 7.2 1.6 90 1.6 Terminal type plug-in, QC/PCB 053 24 14.4 3.2 324 1.8 Cover retention 056 24 16 4 268 2.1 pull force 150N 165 24 14.4 2.4 288 2.0 push force 200N All figures are given for coil without pre-energization, at ambient temperature +23°C. Terminal retention 7) Without components in parallel. pull force 100N push force 100N Coil operating range 10) resistance to bending, force applied to front 10N TE0701-J1 10) resistance to bending, force applied to side 10N torque 0.3Nm Weight approx. 35g (1.2oz) Packaging unit plug-in/PCB 315 pcs. plug-in with bracket 200 pcs. 08) Refers to used materials. 09) No change in the switching state >10μs. Valid for NC contacts, NO contact values significantly higher. Does not take into account 10) Values apply 2mm from the end of the terminal. When the force is removed, the the temperature rise due to terminal must not have moved by more than 0.3mm. the contact current E = pre-energization Accessories For details see datasheet Connectors for Mini ISO Relays Does not take into account the temperature rise due to the contact current E=pre- energization.. 2 12-2017, Rev. 1217 Datasheets and product specification ac- Datasheets and product data is subject to the Datasheets, product data, ‘Definitions’ sec- www.te.com cording to IEC 61810-1 and to be used only terms of the disclaimer and all chapters of tion, application notes and all specifications © 2017 TE Connectivity. together with the ‘Definitions’ section. the ‘Definitions’ section, available at are subject to change. http://relays.te.com/definitions Automotive Relays Plug-in Mini ISO Relays Power Relay F4 (Continued) Terminal Assignment NO NOR NOR_SD NO_2x87 NOR_2x87 1 form A, 1 NO 1 form A, 1 NO 1 form A, 1 NO 1 form A, 1 NO (2x87) 1 form A, 1 NO (2x87) with resistor with resistor & serial diode with resistor 85 87 85 87 87 85 87 87 85 87 86 30 86 30 86 30 86 30 DNOR CO COR COD DNO 1 form U, 2 NO 1 form C, 1 CO 1 form C, 1 CO 1 form C, 1 CO 1 form U, 2 NO with resistor with resistor with diode 85 87 87a 85 87 87a 85 87 87b 85 87 87b 85 87 87a 86 30 86 30 86 30 86 30 86 30 Dimensions View of the terminals (bottom view) Power Relay F4 with quick connect (QC) terminals Measurement reference plane 5x 0.3 TE1088-R1 For the make contact (2x87), pin 87a = 87; for the double make contact, pin 87a = 87b. TE1093-S1 Power Relay F4 with PCB terminals View of the terminals (bottom view) Mounting hole layout (bottom view) 4.5 ±0.3 2.7 ±0.5 17.9 ±0.25 8.0 ±0.25 *)For the make contact (2 x pin 87), pin 87a = 87. For the twin make contact, pin 87a = 87b. 16.9 ±0.3 TE0907-B1 TE1655-H1 8.4 ±0.25 For the make contact (2x87), pin 87a = 87; for the double make contact, pin 87a = 87b. TE1654-91 3 12-2017, Rev. 1217 Datasheets and product specification ac- Datasheets and product data is subject to the Datasheets, product data, ‘Definitions’ sec- www.te.com cording to IEC 61810-1 and to be used only terms of the disclaimer and all chapters of tion, application notes and all specifications © 2017 TE Connectivity. together with the ‘Definitions’ section. the ‘Definitions’ section, available at are subject to change. http://relays.te.com/definitions Automotive Relays Plug-in Mini ISO Relays Power Relay F4 (Continued) Product code structure Typical product code V23134 -A 0 052 -C643 Type V23134 Power Relay F4 Contact arrangement A 1 form C, 1 CO C 1 form A, 1 NO (2x87) B 1 form A, 1 NO K 1 form A, 1 NO (non ISO) M 1 form U, 2 NO Cover 0 Standard 1 Bracket at terminal 30 ISO 2 Bracket at terminal 86 ISO Coil 052 12VDC 053 24VDC 056 24VDC (contact gap >0.8mm) 165 24VDC (contact gap >0.8mm) Terminal/arrangement C642 Plug-in/NO C643 Plug-in/CO G242 PCB/NO G243 PCB/CO Xnnn Customized (nnn: version number) Production in Europe (only) 1) Product code Arrangement Version Coil suppr. Circuit Coil Contact mat. Terminals Part number V23134-A0052-C643 1 form C, 1 CO Standard CO 12VDC Silver based Plug-in, QC 2-1393302-2 V23134-A0052-G243 PCB 2-1393302-3 V23134-A0052-X278 R 560Ω COR Plug-in, QC 4-1393302-1 V23134-A0053-C643 CO 24VDC 5-1393302-1 V23134-A0053-G243 PCB 5-1393302-2 2) V23134-A0056-X432 D (cathode 86) COD Plug-in, QC 1-1414167-0 2) V23134-A0056-X433 R 1200Ω COR 1-1414168-0 V23134-A1052-C643 Bracket CO 12VDC 5-1393302-8 4) V23134-A1052-X294 R 560Ω COR 6-1393302-0 V23134-A1053-C643 CO 24VDC 6-1393302-3 4) V23134-A1053-X295 R 1200Ω COR 6-1393302-4 V23134-B0052-C642 1 form A, 1 NO Standard NO 12VDC 7-1393302-5 V23134-B0052-G242 PCB 7-1393302-7 6) V23134-B0052-X270 R 680Ω NOR Plug-in, QC 1-1414099-0 3) V23134-B0052-X506 R 560Ω NOR_SD 4-1414992-3 V23134-B0053-C642 NO 24VDC 1393303-9 V23134-B0053-G242 PCB 1-1393303-0 V23134-B1052-C642 Bracket 12VDC Plug-in, QC 3-1393303-4 V23134-B1053-C642 24VDC 3-1393303-7 4) V23134-B1053-X296 R 1200Ω NOR 3-1393303-8 V23134-C0052-C642 1 form A, 1 NO (2x87) Standard NO_2x87 12VDC 3-1393303-9 V23134-C0053-C642 24VDC 4-1393303-4 V23134-C1052-C642 Bracket 12VDC 4-1393303-7 4)5) V23134-C1052-X280 R 560Ω NOR_2x87 4-1393303-8 V23134-C1053-C642 NO_2x87 24VDC 5-1393303-0 V23134-K1052-X399 1 form A, 1 NO R 560Ω NOR non ISO 12VDC Plug-in, QC/non ISO 1-1393305-1 V23134-M0052-C642 1 form U, 2 NO Standard DNO Plug-in, QC 5-1393304-6 V23134-M0052-G242 PCB 5-1393304-7 V23134-M0053-C642 24VDC Plug-in, QC 6-1393304-7 V23134-M0053-G242 PCB 6-1393304-8 2) V23134-M0165-X539 R 1200Ω DNOR Plug-in, QC 3-1904117-6 V23134-M1052-C642 Bracket 12VDC Plug-in, QC 7-1393304-1 V23134-M1053-C642 24VDC 7-1393304-4 1) See terminal assignment diagrams. 4) No hole in terminal 30. 2) Special feature: contact gap >0.8mm. 5) No hole in terminal 87a. 3) Serial diode. 6) No holes in all terminals. Other types on request. This list represents the most common types and does not show all variants covered by this datasheet. Production in Asia (only) 1) Product code Arrangement Version Coil suppr. Circuit Coil Contact mat. Terminals Part number V23134-B0052-C642 1 form A, 1 NO Standard NO 12VDC Silver based Plug-in, QC 7-1904094-0 2) V23134-B0052-X270 R 680Ω NOR 7-1904094-1 V23134-B0053-C642 NO 24VDC 7-1904094-5 1) See terminal assignment diagrams. 2) No holes in all terminals. Other types on request. This list represents the most common types and does not show all variants covered by this datasheet. 4 12-2017, Rev. 1217 Datasheets and product specification ac- Datasheets and product data is subject to the Datasheets, product data, ‘Definitions’ sec- www.te.com cording to IEC 61810-1 and to be used only terms of the disclaimer and all chapters of tion, application notes and all specifications © 2017 TE Connectivity. together with the ‘Definitions’ section. the ‘Definitions’ section, available at are subject to change. http://relays.te.com/definitions