Automotive Relays Plug-in Maxi ISO Relays Power Relay F7 ■ Pin assignment similar to ISO 7588 part 1 ■ Customized versions on request – 24VDC versions with contact gap >0.8mm – Integrated components (e.g. resistor, diode) – Customized marking/color – Special covers (e.g. notches, release features, brackets) Typical applications Cross carline up to 70A for example: ABS control, cooling fan, energy management, engine control, glow plug, heated front screen, ignition, lamps: front, rear, fog light, main switch/supply relay. F134J_a_bw Contact Data Contact Data (continued) 6 Contact arrangement 1 form A, 1 form A, 1 form A, Mechanical endurance >1x10ops. 1 NO 1 NO 1 NO 1) Special high performance 24VDC version with contact gap >0.8mm. 2) The values apply to a resistive or inductive load with suitable spark suppression and Contact gap – – >0.8mm at maximum 14VDC for 12VDC or 28VDC for 24VDC load voltages. For a load current 1) Rated voltage 12VDC 24VDC 24VDC duration of maximum 3s for a make/break ratio of 1:10. Limiting continuous current 3) Current and time are compatible with circuit protection by a typical automotive fuse. 23°C 70A 70A 70A Relay will make, carry and break the specified current. 85°C 50A 50A 50A 4) See chapter Diagnostics of Relays in our Application Notes or consult the internet at http://relays.te.com/appnotes/ 125°C 30A 30A 30A 2) 5) For unsuppressed relay coil. Any parallel device to the coil will increase the release time. Limiting making current 240A 240A 240A 6) Electrical endurance data is not valid for diode versions. Any diode or pn-junction Limiting breaking current 70A 25A 40A parallel to the coil (internal or external) will significantly decrease the electrical lifetime, Limiting short-time current especially when used for inductive loads. 3) overload current, ISO 8820-3 1.35 x 50A, 1800s 2.00 x 50A, 5s 3.50 x 50A, 0.5s Coil Data 6.00 x 50A, 0.2s Rated coil voltage 12VDC, 24VDC Jump start test, ISO 16750-1 24VDC for 5min, conducting nominal current at 23°C Coil versions, DC coil Contact material Silver based Coil Rated Operate Release Coil Rated coil 4) 7) 7) Min. recommended contact load 1A at 5VDC code voltage voltage voltage resistance power Initial voltage drop, VDC VDC VDC Ω±10% W form A (NO) contact at 10A, typ./max. 10/300mV 052 12 7.2 1.6 90 1.6 Frequency of operation at nominal load 6 ops./min (0.1Hz) 053 24 14.4 3.2 324 1.8 5) Operate/release time typ. 7/2ms 065 24 14.4 2.4 288 2.0 6) Electrical endurance 165 24 16.0 4.0 288 2.0 5 resistive load at 14VDC >1x10 ops. – – 7) Without components in parallel. All figures are given for coil without pre-energization, at ambient temperature +23°C. 70A 5 >2x10 ops. – – 50A 5 5 resistive load at 28VDC – >1x10 ops. >1x10 ops. 25A 40A Max. DC load breaking capacity Coil operating range TEVF4_OVR1 ECR0629-N Does not take into account the temperature rise due to the contact current E = pre-energization Load limit curve: safe shutdown, no stationary arc/make contact. Does not take into account the temperature rise due to the contact current Load limit curve measured with low inductive resistors verified for 1000 switching events. E = pre-energization. 1 12-2017, Rev.1217 Catalog and product specification according Catalog and product data is subject to the Catalog, product data, ‘Definitions’ section, www.te.com to IEC 61810-1 and to be used only together terms of the disclaimer and all chapters of application notes and all specifications are © 2017 TE Connectivity. with the ‘Definitions’ section. the ‘Definitions’ section, available at subject to change. http://relays.te.com/definitions Automotive Relays Plug-in Maxi ISO Relays Power Relay F7 (Continued) Insulation Data Other Data (continued) Initial dielectric strength Shock resistance (functional) 9) between open contacts 500V IEC 60068-2-27 (half sine) 6ms, min. 30g. rms between contact and coil 500V Drop test, free fall rms between adjacent contacts 500V IEC 60068-2-32 1m onto concrete rms Load dump test Terminal type plug-in, QC/ PCB ISO 7637-1 (12VDC), test pulse 5 V =+86.5VDC Cover retention s ISO 7637-2 (24VDC), test pulse 5 V =+200VDC pull force 150N s push force 200N Terminal retention Other Data pull force 150N EU RoHS/ELV compliance compliant push force 150N 8) 10) Protection to heat and fire according UL-94 HB or better resistance to bending 10N 10) Ambient temperature -40 to 125°C force applied to side 10N Climatic cycling with condensation torque 0.3Nm EN ISO 6988 6 cycles, storage 8/16h Weight approx. 38g (1.3oz) Temperature cycling, Resistance to soldering heat THT IEC 60068-2-14, Nb 10 cycles, -40/+85°C (5°C/min) IEC 60068-2-20 260°C, 10s Damp heat cyclic, Packaging unit IEC 60068-2-30, Db, Variant 1 6 cycles, upper air temp. 55°C plug-in: 210 pcs. Damp heat constant, IEC 60068-2-3, Ca 56 days plug-in with bracket: 208 pcs. Category of environmental protection, PCB 315 pcs. IEC 61810 RTI – dustproof 08) Refers to used materials. 09) No change in the switching state >10μs. Valid for NC contacts, NO contact values Degree of protection, IEC 60529 IP54 (dustproof) significantly higher. Corrosive gas 10) Values apply 2mm from the end of the terminal. When the force is removed, the 3 3 IEC 60068-2-42 10±2cm /m SO , 10 days 2 terminal must not have moved by more than 0.3mm. 3 3 IEC 60068-2-43 1±0.3cm /m H S, 10 days 2 Vibration resistance (functional) 8) IEC 60068-2-6 (sine sweep) 10 to 500Hz, min. 5g Accessories For details see datasheet Connectors for Maxi ISO Relays Terminal Assignment NO NOR NOD 1 form A, NO 1 form A, NO with resistor 1 form A, NO with diode 85 87 85 87 85 87 86 30 86 30 86 30 Dimensions Power Relay F7 with quick connect terminals similar to ISO 8092-1 View of the terminals (bottom view) 25.9 ±0.3 15 ±0.1 6 ±0.4 5.3 ±0.1 4 ±0.2 TE1103-411 25.9 ±0.3 16 ±0.5 24.9 ±0.3 Measurement reference plane 4x 11 ±0.5 0.3 17 +1/-0.5 ø 1.7 +0.2 6.3 ±0.1 0.8 ±0.05 1.2 ±0.05 9.5 ±0.1 2 Quick connect terminal similar to ISO 8092-1 TE1098-Y1 12-2017, Rev. 1217 Catalog and product specification according Catalog and product data is subject to the Catalog product data, ‘Definitions’ section, www.te.com to IEC 61810-1 and to be used only together terms of the disclaimer and all chapters of application notes and all specifications are © 2017 TE Connectivity. with the ‘Definitions’ section. the ‘Definitions’ section, available at subject to change. http://relays.te.com/definitions Automotive Relays 26.2 MAX. 26.2 MAX. Plug-in Maxi ISO Relays Power Relay F7 (Continued) 25.2 MAX. 3.0 Dimensions (continued) 1.5 Power Relay F7 with PCB terminals View of the terminals (bottom view) Mounting hole layout (bottom view) TE2104-H1 TIN PLATED 3.8 3.8 3.8 26.2 MAX. 26.2 MAX. 6x Ø 2.18 30 17.9 8.4 25.2 MAX. 85 86 2.7 87 3.8 3.0 2x Ø 1.93 8.5 3.8 1.5 17.0 TE2104-H1 TE2105-Q2 TIN PLATED 3.8 Product code structure Typical product code V23134 -J 0 052 -D642 30 Type 85 86 2.7 V23134 Power Relay F 87 Contact arrangement J 1 form A, 1 NO Cover 0 Standard 1 Bracket at terminal 30 ISO 2 Bracket near terminal 86 ISO Coil 052 12VDC 053 24VDC 165 24VDC 065 24VDC Terminal/arrangement D642 Plug-in/NO Xnnn Customized (nnn: version number) Production in Europe (only) 1) Product code Arrangement Cover Coil suppr. Circuit Coil Contact mat. Terminals Part number V23134-J0052-D642 1 form A, 1 NO Standard NO 12VDC Silver based Plug-in, QC 7-1393303-3 V23134-J0052-X429 Resistor 680Ω NOR 1-1414147-0 V23134-J0052-X439 Diode (cathode 86) NOD 1-1414286-0 V23134-J0052-X455 Resistor 470Ω NOR PCB 1-1414610-0 V23134-J0052-X511 NO 3-1415001-2 3) V23134-J0052-X461 Resistor 560Ω NOR Plug-in, QC 1-1414469-0 V23134-J0053-D642 NO 24VDC 9-1393303-7 4) V23134-J0065-X497 PCB 3-1414937-3 2)3) V23134-J0165-X537 Resistor 1200Ω NOR Plug-in, QC 3-1904117-4 V23134-J1052-D642 Bracket NO 12VDC 0-1393304-9 V23134-J1052-X281 Resistor 560Ω NOR 1-1393304-0 V23134-J1053-D642 NO 24VDC 1-1393304-1 2)3) V23134-J2165-X538 Resistor 1200Ω NOR 3-1904117-5 1) See terminal assignment diagrams. 3) Special feature: 14.5mm load terminals. 2) Special feature: contact gap >0.8mm. 4) Packed in tray with 300 pcs. per unit. Other types on request. This list represents the most common types and does not show all variants covered by this datasheet. Production in Asia (only) 1) Product code Arrangement Cover Coil suppr. Circuit Coil Contact mat. Terminals Part number NO V23134-J0052-D642 1 form A, 1 NO Standard 12VDC Silver based Plug-in, QC 7-1904094-7 V23134-J0052-X429 Resistor 680Ω NOR 7-1904094-8 V23134-J0052-X439 Diode (cathode 86) NOD 7-1904094-9 3) V23134-J0052-X461 Resistor 560Ω NOR 8-1904094-0 V23134-J0053-D642 NO 24VDC 8-1904094-3 1) See terminal assignment diagrams. 3) Special feature: 14.5mm load terminals. 2) Special feature: contact gap >0.8mm. Other types on request. This list represents the most common types and does not show all variants covered by this datasheet. 3 12-2017, Rev.1217 Catalog and product specification according Catalog and product data is subject to the Catalog, product data, ‘Definitions’ section, www.te.com to IEC 61810-1 and to be used only together terms of the disclaimer and all chapters of application notes and all specifications are © 2017 TE Connectivity. with the ‘Definitions’ section. the ‘Definitions’ section, available at subject to change. http://relays.te.com/definitions