TE CONNECTIVITY 1-178288-4

AMP Dynamic Series Connectors D-3000 Series (Wire-to-Board, Wire-to-Panel and Wire-to-Wire) List of Products by Application Tab Housing Used for both signal circuit and power/power supply circuit applications. Receptacle Housing Able to carry 15A max. of current per position and are D-3100S available in a full range of Standard 1-Row Type connector configurations Tab including wire-to-wire, Contact panel-mounting, free D-3100S hanging, and horizontal Free-Hanging Type and vertical wire-to-board Receptacle mounting. Contact D-3100M Standard Modular Type D-3100M Board-Mounting Vertical Type D-3100S D-3100M Board-Mounting Board-Mounting Vertical Type Horizontal Type D-3100S Panel Type D-3100S Board-Mounting Horizontal Type D-3100S SMT Board-Mounting Vertical Type D-3100S SMT Surface-mount type Board-Mounting with housing Horizontal Type material and the shape of retention legs changed. D-3100D D-3100D Free-Hanging Type Board-Mounting Vertical Type D-3100D Panel Type All connector configurations available as with the standard one-row type line. D-3100D Board-Mounting D-3100D Horizontal Type Standard 2-Row Type 34 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 D-3000 Series D-3000 Series AMP Dynamic Series Connectors D-3000 Series (Continued) List of Products by Application (Continued) D-3200S High Pressure 1-Row Type Can be used in rack-and-panel D-3200M application. High Pressure D-3200S Modular Type Drawer Type Fit for high-voltage circuits. D-3200M Board-Mounting Vertical Type D-3200T High Pressure D-3200M 3-Row Type Board-Mounting Horizontal Type D-3200S Board-Mounting Vertical Type D-3200S Board-Mounting Horizontal Type Used for top and bottom (horizontal) modular connections. D-3400F D-3500D Many I/O circuits can be drawn from one Many I/O circuits header (board side), can be drawn from making it possible to the board end. save board-mount space. D-3400F D-3500D Skyscraper Connector Sensor Connector 35 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Value of Current in Use AMP Dynamic Series Connectors D-3000 Series (Continued) Performance Specifications Generally, the current value of Pitch 150mil 200mil connector is shown as per (3.81mm) (5.08mm) position. The current rating of Item this product is 15A as shown * Voltage Rating 250 V 600 V in the table. Note that in all circumstances it is the value per position. 1-position : 15A As the number of positions 3-position : 12A increases, this value decreases. This decrease can be calculated 6-position : 10A Current Rating from the table and the current 16-position : 08A curve shown in the graph below. (when using #16 AWG wire) Example: • With a 6-position connector, 10A of current per position or Contact Resistance 10mΩ max. a total of 60A (max) can be Dielectric Withstanding Voltage 1,500 V 2,200 V (1 minute) carried as shown in the table. • With a 10-position connector, -55°~+105˚C Operating Temperature 8.5A of current per position or a total of 85A (max) can be When connectors are used singly. * carried as indicated by dotted lines in the graph below. Number of Positions vs Current Curve (reference) 15 PBasic data are as par Basic data are as per • Certification Testing Report 501-5013 Certification Testing Report 501-5013 PTemperature rise : 30˚C Temperature rise : 30°C • Wire Size ( ) AWG 10 #14, #16 #18 #20 5 #22 #24 #26 #28 0 No. of Positions 5 10 15 20 Material and Finish Description Material Finish Receptacle contact Bright tin plating and gold plating Copper alloy Tab contact with underplated nickel (1.27μm) Tin plating and gold plating Tab post Copper alloy with underplated nickel (1.27μm) UL94V-0 rated glass filled polyester (PBT) Housing and PPS (SMT Type), black color. 36 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 D-3000 Series D-3000 Series AMP Dynamic Series Connectors D-3000 Series (Continued) Performance Specifications (Continued) Specifications and Specifications and Instruction Sheets Instruction Sheets Product Specification 108-5349 Testing Report 501-5013 Application Specification 114-5148 Instruction Sheet-Extraction Tool 411-5726 Instruction Sheet- Instruction Sheet-Manual Tools Hand Tools Tool No. IS No. 91565-1 91559-1 91558-1 408-8547 91560-1 19561-1 Remember to obtain Instruction Sheets when you choose * to use these tools. Safety Specifications The safety specifications listed below are approved on specific part numbers. Contact our Technical Support to check if the part numbers you use are approved or not. Keep in mind that there are instances where values differ from those given by Tyco Electronics Specifications. Series D-3100, D-3400 Series (3.81mm pitch) D-3200, D-3500 Series (5.08mm pitch) Voltage Current Temperature Voltage Current Temperature Specifications Rating Rating Rating Rating Rating Rating Specifications See 600 V See 250 V -55° to +105˚C -55° to +105˚C 108-5349 page 36 (Single conn.) page 36 Determined by Determined by Determined by Determined by UL File No. E28476 requirements requirements requirements requirements (Recognized — — of equipment of equipment of equipment of equipment Component) in use. in use. in use. in use. CSA Report No. 250 V 8A max. — 250 V 8A max. — LR7189 #28 AWG=2A #28 AWG=2A TÜV License No. #26 AWG=3A #26 AWG=3A R9151488 (VDE0627) IP Protection IP-00 #24 AWG=3A #24 AWG=3A Overvoltage #22 AWG=4A #22 AWG=4A 250 V -20° to +105˚C 500 V -20° to +105˚C Classification(II) #20 AWG=5A #20 AWG=5A #18 AWG=6A #18 AWG=6A Number of Repeated Insertions and #16 AWG=8A #16 AWG=8A Withdrawals 50 #14 AWG=8A #14 AWG=8A 37 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3 Contact and Application Tooling Crimp Type Receptacle Contact Tab Contact (Used on Receptacle Housing) (Used on Tab Housing) 1 Contact Part Number Application Tooling Part Number Wire Range Wire Wire Receptacle Contact Hand Tool Ins. Range Mini- Tab Standard contact High contact Standard 2 Contact Applicator* Diameter Mark AWG mm (Only-2 & -3 (pressure -2, -3, Type available) &-5 available) 28 0.08 — ST. 175194- 1-175194- 175284- ** 0.8~1.2 26 0.12 S LP. 175216- 1-175216- 175287- — 91565-1 24 0.20 1.0~1.4 24 0.20 1.2~1.6 ST. ** — 175195- 1-175195- 175285- 22 0.30 M 1.7~2.6 LP. 91559-1 175217- 1-175217- 175288- — 20 0.50 20 0.50 — ST. 175196- 1-175196- 175286- ** 1.8~2.8 18 0.85 L LP. 175218- 1-175218- 175289- — 91558-1 16 1.25 2.2~2.8 917484- 1-917484- 917485- — 16 1.25 ST.  ** 2.2~2.8 2L 91560-1 14 2.20 LP. 917511- 1-917511- 917512- —  — 16 1.25 3.1~3.3 ST. 353715- 1-353715- 353716- **  3L 91561-1 14 2.20 3.3~3.4 LP. 353717- 1-353717- 353718- —  1 Enter the following plating code in Part Number suffix- : Strip Form contacts are for use with Mini-Applicators (automachines) * -2 = 0.38μm thick gold plating and Loose-Piece contacts are for Hand Tools. Mini-Applicators are for use with automachines. (See page 40. For Part -3 = 0.76μm thick gold plating ** -5 = Tin plating Numbers, contact Technical Support.) Note: Solder-type Contact: We do not manufacture solder-type contacts for this specific application. Hand Tools Standard Type Uses For General Production Can it be used for repairing? Yes Approximately how many cycles of 50,000 crimping can be performed? What is Minimum Order Quantity? 1 38 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 D-3000 Series D-3000 Series AMP Dynamic Series Connectors D-3000 Series (Continued) Application Tooling (Continued) Crimping Range A, B, and Hand Tool C are for explanation This hand tool is designed to be capable of handling most Factory purposes only and are not Automation (FA) related crimping operations by a single tool in order marked on the tool body. to simplify harness fabrications suited to the specific needs of FA market. The equipment forming the nucleus of the FA system includes PCs, CNCs, servodrivers and servomotors. And the wire used in connecting this equipment ranges in wire size from #26-20 AWG which applies to signal circuits to #18-16 AWG which is for power circuits (See Sketch below). For right-handed use Hand Tool P/N : 58571-1 Die Set P/N : 58571-2 The frame of right-handed tool has the same configuration as that of Economy Type (II) and PRO-CRIMPER II Hand Tool (See PRO-CRIMPER Hand Tool Catalog). So die sets are interchangeable. D-3200M Board-mounting Horizontal Type D-3200M Servomotor / Free-hanging Type Servodriver Typical Application D-3100D D-3100D Free-hanging Type Board-mounting Horizontal Type 26~24 AWG (Crimp with A range using M contacts) 22~20 AWG 18~16 AWG (Crimp with B range (Crimp with C range using M contacts) using L contacts) 39 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) Application Tooling (Continued) The AMP-3K/40 and AMP-5K/40 Terminators are designed for AMP-3K/40 and AMP-5K/40 Terminating Machines customers that require the increased output and quality of a semi- automatic machine at a competitive price. By incorporating the most commonly requested features as standard and offering a long list of Mini-Applicator optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the lowest possible cost. Minimum Quantity : 1 • 3,000 lb. [1361 kg] max. crimp force (AMP-3K/40) 5,000 lb. [2268 kg] max. crimp force (AMP-5K/40) • Toolless removal of applicators and guards • Jog capability • Quiet, fast operation — 80/76 dBA and cycle time less than 0.400 seconds • Accepts Heavy Duty Mini style applicators • Wide range of optional equipment such as toolless precision crimp height adjust, batch counter, CQM capability and work light • Order Catalog 1654856 for specifications and part numbers Contact Technical Support for Mini-Applicator Part Number AMP-O-LECTRIC Model G Terminating Machine The Model "G" Terminator is the most advanced design in the long-standing series of AMP-O-LECTRIC machines for terminating wire using reeled terminals and contacts. It features a reliable direct motor drive system. Its modular construction enables it to be used either as a bench-top unit, or in combination with fully-automatic lead-making equipment. For operator convenience, access to and lighting in the target area has been improved and the Crimp Quality Monitor (CQM) has been moved to eye level for bench- top use. The Model "G" is also quieter, plus improved guarding meets applicable European and domestic safety requirements. • Quieter • Improved guarding and lighting • Toolless changeover of applicators • Precision manual- or auto-adjust for crimp height • Total and batch counter • Accepts all existing Tyco Electronics miniature applicators, with minor modifications • Reduced maintenance requirements • Request Catalog 65828 for specifications and part numbers AMP-O-MATIC Side-Feed Stripper/Crimper Machine This semiautomatic bench machine strips and terminates wire in a single operation. You simply position the wire against a spot illuminated on the wire stop and cycle the machine. In the automatic mode, the machine cycles when the wire touches the wire stop. Using interchangeable applicators, this versatile machine is ideal for terminating jacketed cable with a variety of pin and socket contacts. Applicators are also available for non-AMP products. 2 • Strip and terminate wires 32-14 AWG [0.03-2mm ] • Fast set-up times: 10 minutes or less • Illuminated target area • Convenient scrap removal • Select foot switch or wire-sensor mode of operation • Request Catalog 65004 for specifications and part numbers 40 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 D-3000 Series D-3000 Series AMP Dynamic Series Connectors D-3000 Series (Continued) Application Tooling (Continued) Extraction Tool This tool is used to extract contacts from wire-type tab/receptacle housings.  The Extraction Tool tip lifts up housing lance, making contact free. Part Number: 234168-1 (411-5726)  Insert Extraction Tool into the narrow section of the upper Take care not to insert into convex cavity of housing in * the Contact Section. the direction as shown (Make sure the Tool's top and bottom are in correct  Contact can now be pulled out. position.) Keying Plug Tab Contact Cutting Tool (used to help prevent misinsertion) Keying plug is used to minimize the possibility of contacts being inserted in wrong directions when using connectors of the same size end-to-end. Part Number: 175855-1 Part Number: 919041-1 How To Use Plug and Tool Some of the products in this Series (D-3100S/D-3100M/D-3200S/D-3200M) * are preloaded with keying plugs to help prevent misinsertion.  This being done, contacts cannot be  Insert a keying plug in one  Twist off a tab in the corre- inserted in wrong direction. position of receptacle sponding position of mating (B) Housing. Tab Header and empty that position. To twist off the tab, insert Cutting Tool into its root and turn Tool as shown. (A) For Tab housing (Panel/Free * (B) hanging Types), leave (A) Housing empty by not inserting a contact in one position. 41 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) Connector Mounting Hardware L Fittings Used to secure free-hanging type tab housings onto panels. Applicable housings are specified in the table of housings. Part Number: 900121-2 (S) External Dimensions The location where housing is attached Part Number: 900121-2 (S) varies by Series and size. Check with sample. Push Rivets Used to secure panel-type tab housings onto panels (Use as handy mounting hardware. Cannot be used with larger sized housings or those that are frequently inserted and withdrawn). Recommended panel hole dimension Dimensions Part Number Panel Thickness Insertion Force Retention Force AB C D E * 900128-1 0.3-1.3 6.4 1.6 4.5 3.5 1.95 2-3kg 13kg Min. * 900128-2 1.3-2.3 6.4 1.6 5.5 3.5 1.95 2-3kg 13kg Min. When 2 push rivets are used. * 42 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 D-3000 Series D-3000 Series AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S — Standard 1-Row Type Appearance Board mounting pitch: Horizontal Type 150 mils (3.81mm) / Vertical Type 150 mils (3.81mm) Dielectric Withstanding Voltage: 1,500V (for one minute) Voltage Rating: 250 V Tab Housing (Panel Type) Receptacle Housing Board-mounting Tab Header (Vertical Type) Board-mounting Tab Header (Horizontal Type) Receptacle Housing SMT Type Tab Housing Receptacle (Free-hanging Type) Housing Receptacle Housing Receptacle Housing Tab Housing Board-mounting Tab Header (Panel Type) (Free-hanging Type) (Horizontal Type) (Vertical Type) Tab Housing Board-mounting Tab Header No. of Receptacle Keying Pos. Housing Panel Type Free-hanging Type L Fitting Horizontal Type Vertical Type 2 See D-3200S Series 1 * X 1-178288-3 1-178802-3 1-177648-3 S 1-178293- 1-178313- 3 2 * Y 2-178288-3 2-178802-3 2-177648-3 S 2-178293- 2-178313- X 1-178288-4 — — S 1-178294- 1-178314- 4 2-178294- 2-178314- Y 2-178288-4 — — S 3 * 1-178295- 1-178315- 5 X 1-178288-5 1-178802-5 1-177648-5 — 1-178296- 1-178316- X 1-178288-6 — — — 6 Y 2-178288-6 — — — 2-178296- 2-178316- 4 * 8 X 1-178288-7 1-178802-7 1-177648-7 — 1-178297- 1-178317- X 1-178288-8 1-178802-8 1-177648-8 — 1-178298- 1-178318- 10 2-178298- 2-178318- Y 2-178288-8 2-178802-8 2-177648-8 — Note: Enter the following plating codes in - after Part Numbers: 1, 3 and 4 can be used as SMT Type Receptacle Housing. * * * -2 = 0.38μm thick gold plating, -3 = 0.76μm thick gold plating, 1 and 2 can also be used in modular configuration in combination * * -5 = Tin plating with D-3100M Tab Header. 43 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S — Standard 1-Row Type (Continued) Keying This product (D-3100S) is provided with keying plugs to help prevent misinsertion of contacts. Two types are available: X Type and Y Type (Shown below is the mating front of Tab Header). Key Rib Key Rib X Keying Mark Y Keying Mark X Type Y Type Applications Typical Applications for Elevator 44 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 D-3000 Series D-3000 Series AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S — Standard 1-Row Type (Continued) Mating Dimensions Panel/Free-Hanging Type Horizontal/Vertical Type Mating Tab Connector Receptacle Housing Part Number: -178802--178313- -177648- thru -178293--178318- thru -178298- Dimensions No. of Part Number Pos. AB — —— 2 3 -178288-3 26.76 16.70 4 -178288-4 30.57 20.51 5 -178288-5 34.38 24.32 6 -178288-6 38.19 28.13 8 -178288-7 45.81 35.97 10 -178288-8 53.43 43.37 Tab Housing Mating Receptacle Housing Part Number: -178288- Panel Type Panel Cutout When mounting panel from the front, apply clamping torque of less than 49N [11 lbf]. Free-hanging Type Part Number Dimensions No. of Pos. Panel Type Free-hanging Type * AB C DE F — — —— — — — — 2 3 -178802-3 -177648-3 40 31 25.57 21.62 14.62 22.6 4 — — —— — — — — 5 -178802-5 -177648-5 47 38 33.19 29.24 22.24 30.2 —— — — — — 6 — — 8 -178802-7 -177648-7 59 50 44.62 40.67 33.67 41.6 10 -178802-8 -177648-8 67 58 52.24 48.29 41.29 49.2 Applicable to Free-hanging Type only. * 45 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S — Standard 1-Row Type (Continued) Board-mounting Tab Header (Horizontal Type) Mating Receptacle Housing Part Number: -178288- PC Board Layout Acceptable Board Thickness: 1.6-2.4±0.1 Dimensions No. of Part Number Pos. AB C Tube Package Dimensions (Ref.) 2 — —— — 3 -178293- 21.62 15.24 07.62 4 -178294- 25.43 19.05 11.43 5 -178295- 29.24 22.86 15.24 6 -178296- 33.05 26.67 19.05 8 -178297- 40.67 34.29 26.67 10 -178298- 48.29 41.91 34.29 Board-mounting Tab Header (Vertical Type) Mating Receptacle Housing Part Number: -178288- PC Board Layout Acceptable Board Thickness: 1.6-2.4±0.1 Dimensions No. of Part Number Tube Package Dimensions (Ref.) Pos. AB C — —— — 2 3 -178313- 21.62 13.97 07.62 4 -178314- 25.43 17.78 11.43 5 -178315- 29.24 21.59 15.24 6 -178316- 33.05 25.40 19.05 8 -178317- 40.67 33.02 26.67 10 -178318- 48.29 40.64 34.29 46 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 D-3000 Series D-3000 Series AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S — Standard SMT Type Appearance Dielectric Withstanding Voltage: 1,500 V (for one minute) Voltage Rating: 250 V Receptacle Housing Board-mounting Tab Header (Horizontal Type) (Vertical Type) Part Number Chart Board-mounting Tab Header No. of * Keying Receptacle Housing Pos. Horizontal Type Vertical Type x — — 3 1-178288-3 x 5 1-178288-5 1-177662- 1-177665- x — 8 1-178288-7 1-179188- Material of Tab Header : P.P.S. Note: Enter the following plating codes in - after Part Numbers: D-3100S Series. -2 = 0.38μm thick gold plating * -3 = 0.76μm thick gold plating Mating Dimensions Horizontal/Vertical Type Receptacle Housing Mating Tab Header Part Number: -177662- -177988- -177665- Dimensions No. of Part Number Pos. AB 3 26.76 16.70 -178288-3 5 -178288-5 34.38 24.32 8 -178288-7 45.81 35.97 47 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100S — Standard SMT Type (Continued) Board-mounting Tab Header (Horizontal Type) Mating Receptacle Housing Part Number: -178288- PC Board Layout Tube Package Dimensions (Ref.) Dimensions No. of Part Number Pos. AB C D — —— — — 3 5 -177662- 29.24 22.86 15.24 22.24 8 -179188- 40.67 34.29 26.67 33.67 Board-mounting Tab Header (Vertical Type) Mating Receptacle Housing Part Number: -178288- PC Board Layout Tube Package Dimensions (Ref.) Dimensions No. of Part Number Pos. AB C D — —— — — 3 5 -177665- 29.24 23.95 15.24 22.24 — —— — — 8 48 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 D-3000 Series D-3000 Series AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100D — Standard 2-Row Type Appearance Board mounting pitch: Horizontal Type 150x150mils (3.81x3.81mm) / Vertical Type 150x200mils (3.81x5.08mm) Dielectric Withstanding Voltage: 1,500V (for one minute) Voltage Rating: 250 V Receptacle Housing Board-mounting Tab Header (Vertical Type) Tab Housing (Panel Type) Board-mounting Tab Header (Horizontal Type) Tab Housing (Free-hanging Type) Receptacle Housing Receptacle Housing Receptacle Housing Receptacle Housing Tab Housing Board-mounting Tab Header (Panel Type) (Free-hanging Type) (Horizontal Type) (Vertical Type) Part Number Chart Tab Housing Board-mounting Tab Header No. of Receptacle Housing Pos. Free-hanging Type Panel Type L Fitting Horizontal Type Vertical Type — — — — — 4 — 6 178289-3 178803-3 178964-3 S 178303- 178323- — — — — 8 178289-4 1717412- 10 178289-5 178803-5 178964-5 — 178305- 178325- 12 178289-6 178803-6 178964-6 — 178306- 178326- 16 178964-7 178289-7 178803-7 — 178307- 178327- 20 178289-8 178803-8 178964-8 — 178308- 178328- Note: Enter the following plating codes in - after Part Numbers: -2 = 0.38μm thick gold plating, -3 = 0.76μm thick gold plating, -5 = Tin plating 49 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100D — Standard 2-Row Type (Continued) Mating Dimensions Panel/Free-Hanging Type Horizontal/Vertical Type Receptacle Housing Mating Tab Connector Part Number: -178803- 1717412- -178964- 178323- -178303- thru thru 178328- -178308- Dimensions No. of Receptacle Housing Pos. AB 6 178289-3 24.36 16.70 8 178289-4 28.17 20.51 10 178289-5 31.98 24.32 12 178289-6 35.09 28.35 16 178289-7 42.71 35.97 20 178289-8 51.03 43.37 Tab Housing Mating Receptacle Housing Part Number: 178289- Panel Type Panel Cutout When mounting panel from the front, apply clamping torque of less than 49N [11 lbf]. Free-hanging Type Part Number Dimensions No. of Pos. Panel Type Free-hanging Type AB C D E F — — —— — — — — 4 6 178803-3 178964-3 40 31 25.57 21.62 14.62 22.6 10 178803-5 178964-5 47 38 33.19 29.24 22.24 30.2 12 178803-6 178964-6 51 42 37.00 33.05 26.05 34.0 16 178803-7 178964-7 59 50 44.62 40.67 33.67 41.6 20 178803-8 178964-8 67 58 52.62 48.29 41.29 49.2 50 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 D-3000 Series D-3000 Series AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100D — Standard 2-Row Type (Continued) Board-mounting Tab Header (Horizontal Type) Mating Receptacle Housing Part Number: 178289- PC Board Layout Acceptable Board Thickness: 1.6-2.4±0.1 Solder tine section is 0.64 sq. Tube Package Dimensions (Ref.) Dimensions No. of Part Number Pos. AB C 6 178303- 21.62 15.24 07.62 8 1717412- 25.43 19.05 11.43 10 29.24 22.86 15.24 178305- 12 33.05 26.67 19.05 178306- 16 178307- 40.67 34.29 26.67 20 178308- 48.29 41.91 34.29 Board-mounting Tab Header (Vertical Type) Mating Receptacle Housing Part Number: 178289- PC Board Layout Acceptable Board Thickness: 1.6-2.4±0.1 Tube Package Dimensions (Ref.) Dimensions No. of Part Number Pos. AB C 6 178323- 21.62 13.97 07.62 10 178325- 29.24 21.59 15.24 12 178326- 33.05 25.40 19.05 16 40.67 33.02 26.67 178327- 20 48.29 40.64 34.29 178328- 51 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100M — Modular Type Appearance Connectors can be used in modular configurations in combination with D-3100S. Ideally Suited For Allocation of Signal Circuits Board mounting pitch: Horizontal Type 150x150mils (3.81x3.81mm) / Vertical Type 150x300mils (3.81x7.62mm) Dielectric Withstanding Voltage: 1,500V (for one minute) Voltage Rating: 250 V Receptacle Housing Receptacle Housing (D-3100S = 1-row 3 positions) x2 (2-row 6 positions) Board-mounting Tab Header Horizontal Type (2-row 6 positions) Receptacle Housing (2-row 6 positions) Board-mounting Tab Header Vertical Type (2-row 6 positions) Receptacle Housing (D-3100S = 1-row 3 positions) x2 Receptacle Housing Board-mounting Tab Header (Horizontal Type) (Vertical Type) Part Number Chart Board-mounting Tab Header No. of Keying Receptacle Housing Pos. Horizontal Type Vertical Type XX 1-178127-6 1-178137- 1-178141- 6 YY 2-178127-6 2-178137- — XY 3-178127-6 3-178137- 3-178141- Note: Enter the following plating codes in - after Part Numbers: -2 = 0.38μm thick gold plating -3 = 0.76μm thick gold plating -5 = Tin plating 52 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 D-3000 Series D-3000 Series AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100M — Modular Type (Continued) Keying This product (D-3100M) is provided with keying to help prevent mismating of connector halves. Keying is available in three types – XX Type, YY Type and XY Type. (Shown below is the mating surface of Tab Header.) Row B Keying Mark Keying Mark Keying Mark Row A Key Rib Key Rib Key Rib XX Type YY Type XY Type Table of Mating Combinations Board-mounting Tab Header Receptacle Housing Horizontal Type Vertical Type 1 Row X Type 1 Row X Type 1 Row X Type 3 positions P/N : 3 positions P/N : 3 positions P/N : (D-3100S) 1-178288-3 (D-3100S) 1-178293- (D-3100S) 1-178313- Y Type Y Type Y Type * P/N : P/N : P/N : * 2-178288-3 2-178293- 2-178313- * XX Type XX Type XX Type 2 Rows 2 Rows 2 Rows P/N : P/N : P/N : 6 positions 6 positions 6 positions 1-178127-6 1-178137- 1-178141- XX Type YY Type P/N : P/N : YY Type 2-178127-6 2-178137- XY Type XY Type XY Type P/N : P/N : P/N : 3-178127-6 3-178137- 3-178141- The housing with asterisk ( ) same as D-3100S Series. * 53 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100M — Modular Type (Continued) Mating Dimensions 17.0 17.0 32.4 32.4 25.9 25.9 Horizontal Type (Modular Use) Vertical Type (Modular Use) Receptacle Housing Mating Tab Header Part Number: -178137- -178141- Dimensions No. of Part Number Pos. AB 6 -178127-6 24.76 16.7 Notice: Although external or mounting dimensions are described in the catalog, the * specifications are subject to change. When selecting products for your requirements, please request the appropriate drawings. Product Specifications, Instruction Sheets, etc., are also available. It is recommended that you request these documents as well. 54 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 D-3000 Series 18.5 18.5 21.6 28.1 21.6 28.1 D-3000 Series AMP Dynamic Series Connectors D-3000 Series (Continued) D-3100M — Modular Type (Continued) Board-mounting Tab Header (Horizontal Type) Mating Receptacle Housing Part Number: -178127- PC Board Layout Acceptable Board Thickness: 1.6-2.4±0.1 Tube Package Dimensions (Ref.) Dimensions No. of Part Number Pos. AB C 6 -178137- 21.62 15.24 7.62 Board-mounting Tab Header (Vertical Type) Mating Receptacle Housing Part Number: -178127- PC Board Layout Acceptable Board Thickness: 1.6-2.4±0.1 Tube Package Dimensions (Ref.) Dimensions No. of Part Number Pos. AB C 6 -178141- 21.62 13.97 7.62 55 Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208